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4-16
STATIONARY GLASS
(Part #4404196) spacer can be used in an
emergency in lieu of spacer listed in step 3.
4. Cement
(with black weatherstrip adhesive)
three flat spacers (.2Ox.63xl.O Part #4459429
or equivalent) at bottom, one in center and one
each approximately 22 inches from centerline.
NOTE:
The rectangular spacers across the
bottom support the weight of the glass, there-
fore, make certain that they are well positioned
so they will not rock or slide out.
5. Position glass in opening and check relation-
ship of glass to pinchweld flange around entire
perimeter.
Overlap of pinchweld flange by
glass should be equal with a minimum overlap
of 3/16". Inadequate overlap across top may
be corrected by replacing two rectangular
glass
support spacers across bottom with
thicker spacers.
6. Check relationship of glass contour to back
window opening. Gap space between glass and
pinchweld flange should be no less than 1/8"
nor more than 1/4". If difficulty is encountered
staying between these limits, corrections can
be made by any one of the following methods.
a. Substitute another glass to determine if it
will fit opening better.
b. Rework pinchweld flange.
c. Apply more caulking material than is speci-
fied at excessive gap areas. Material can
be applied to pinchweld flange by allowing
bead on glass to exceed specified 3/8"
height at gap areas.
7. After final adjustments have been made and
glass is in proper position in opening, apply a
piece of masking tape horizontally over each
side edge of glass and rear quarter extension
(Fig. 4-25), so that when glass is being in-
stalled, tape on glass can be aligned with tape
on body and serve as a guide.
RECTANGULAR
SPACER
• 3 4 X 4 4 X 1 . 0
WIPE WITH WATER SOAKED
CLOTH & DRY THOROUGHLY
FLATSPACER
. 2 0 x . 6 3 x 1 . 0
APPLY ADHESIVE CAULKING
PRIMER TO ORIGINAL
ADHESIVE REMAINING
O N PINCHWELD
APPLY PAINTED SURFACE
PRIMER TO FRESHLY
PAINTED SURFACES
1261
Fig. 4-24—Back Window Adhesive Caulked Installation
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