Periodical Maintenance - Royal Enfield Himalayan Service Manual

SECTION 02 - PERIODICAL MAINTENANCE
The Periodical maintenance schedule detailed below is based upon average riding conditions and indicates the
Intervals at which regular inspections, adjustments, replacements and lubrications must be carried out to help maintain
your Himalayan motorcycle meticulously
If in case the motorcycle is used frequently in very dusty environment / severe climatic conditions / Poor Roads /
stagnant water etc., the maintenance will need to be done earlier as may be required.
Contact a nearest Royal Enfield Authorised Dealer / Service Center to carry out the periodical maintenance and for
any expert advice.
S.
DESCRIPTION
No.
1 HT leads for crack
2 Air Filter Element
3 Accelerator Cable
4 Clutch Cable
5 Clutch Free Play
6 Steering ball races #
7 Front Fork oil
8 Fuel Filter in Fuel Tap
9 Fuel Hose
10 Battery terminals (apply petroleum jelly)
11 Earth wire eyelet Tightness
12 Hydraulic Brake Fluid - Front & Rear #
13 Hydraulic brake hose & Washers - Front & Rear #
14 Brake Pads - Front & Rear #
15 Tyre wear pattern (Front & Rear)#
16 Spokes tightness / Wheel rim run out front & rear #
17 Front & Rear wheel bearings for play #
18 Swing arm Pivot bearings #
19 Rear Suspension Linkages #
20 Rear Drive Chain #
21 Drive chain & Sprockets set #
22 Rear wheel cushdrive rubbers#
23 All Mounting Fasteners in vehicle for tightness #
24 Hand levers, side stand, Rider & Pillion foot rest Pivots
A : A d j u s t C : C l e a n
* Refer Service Manual.
NOTE:
For maintenance after 50,000 Kms, please repeat the same frequency levels specified above.
10
ROYAL ENFIELD HIMALAYAN BS III VEHICLE SERVICE MANUAL
Kms (X 1000) 0.5
Months 1
I
C
Clean/ Replace more Frequently if motorcycle always used
I
I
I & A I & A I & A I & A I & A I & R I & A I & A I & A I & A I & R
I
C
I
C
I
I
I
I
I
I
I
I
Clean, Lubricate & Adjust every 1000 Kms or earlier as required
I
I
I
I : I n s p e c t
# Check every time after vehicle is used for off road riding
FREE SERVICE
whichever is earlier
5 10 15 20 25
6 12 18 24 30
I I I I R
C R C R C
in dusty / off Road conditions.
I R I R I
I R I R I
Adjust every 1000 Kms or earlier as required
I I R I I
C C
I R I R I
C C C C C
I I
I R I R I
I I I R I
I R I R I
I I I I R
I I I I I
I I I I I & R
I I & L I I & L I & R
I & L I & L I & R I & L I & L I & R I & L I & L I & R I & L
I R I R I
I R I R I
I I I I I
Lubricate every 1000 Kms or earlier as required
L : L u b r i c a t e
PAID SERVICE
whichever is earlier
30 35 40 45 50
36 42 48 54 60
I I I I I
R C R C R
R I R I R
R I R I R
R I I R I
C C C
R I R I R
C C C C C
I I I
R I R I R
I I R I I
R I R I R
I I I I R
I I I I I
I I I I I & R
I I & L I I & L I & R
R I R I R
R I R I R
I I I I I
R : R e p l a c e