Royal Enfield Himalayan 2022 Owner's Manual
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Royal Enfield Himalayan 2022 Owner's Manual

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Summary of Contents for Royal Enfield Himalayan 2022

  • Page 1 USA / CALIFORNIA / CANADA...
  • Page 3 Thank you for choosing the Royal Enfield Himalayan. Your new motorcycle is the product born from Royal Enfield’s vast experience of riding in the Himalayas since decades, from exhaustive testing in all conditions, and our continuous striving for superior reliability and performance.
  • Page 4 All images shown are for reference to explain and need not to be exactly the same on the model you own. Technical specifications are subject to change without prior notice. "© Copyright 2022 Royal Enfield (A unit of Eicher Motors Ltd.). All Rights Reserved. No part of this manual shall be copied, distributed or otherwise dealt without the express permission in writing of Royal Enfield".
  • Page 5 In case you need any further clarifications, please contact a Royal Enfield Authorised Dealer, nearest to you, for assistance. If your motorcycle is being used by a friend, relative, or any other person, it is your responsibility to make certain that they have completely understood the operating procedures of the motorcycle, and the contents in this manual with particular reference to the safety aspects, before riding your motorcycle.
  • Page 6 If you believe your motorcycle has a defect which could cause a crash and result in serious injury or loss of life, you should immediately contact the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Royal Enfield North America Limited, 226 N Water St., Milwaukee WI 53202 US.

  • Page 7: Table Of Contents

    CONTENTS Personal and Motorcycle Information ......... Periodical Maintenance Chart ............ Safe Operating Rules ..............Tools kits ..................Accessories and Cargo ..............Minor Maintenance Tips ............Technical Specifications............... Long Trip Precautions ..............Recommended Lubricants ............Shock Absorber ................Motorcycle Identification Numbers ..........Off Roading ................
  • Page 8 SAFETY DEFINITIONS Statements in this manual proceeded by the following words are of special significance : Indicates a potentially hazardous situation, which if not avoided, could result in an accident causing serious injury or loss of life. Caution with the safety alert symbol, indicates a potentially hazardous situation, which if not avoided, may result in minor or moderate injury leading to disability.

  • Page 9: Personal And Motorcycle Information

    PERSONAL & MOTORCYCLE INFORMATION Name Door No./Street Locality City Country Res : Off : Contact Mobile : Email : Licence No. Valid till : Color : Model Engine No. VIN. No. Rear : Tire Make Front : Tire Nos. Rear : Front : Battery No.

  • Page 10: Safe Operating Rules

    SAFE OPERATING RULES Royal Enfield motorcycle are designed to serve as a means of Before starting the motorcycle, check for proper  personal transport, and for on-road use only. It is not meant to operation of brakes, clutch, gear shifter, handle bar be used as an off-road motorcycle.
  • Page 11 It is illegal to use leaded gasoline as it is known to cause serious result in an accident causing serious injury. health problems. Use only genuine Royal Enfield spare parts and approved Fuels containing methanol should not be used as it can cause ...
  • Page 12 SAFE OPERATING RULES  Open the fuel filler cap slowly.  Refuel in a well ventilated area with the engine turned Gasoline is extremely flammable and highly explosive. Use off. care when handling gasoline. Always stop the engine when  DO NOT use a mobile telephone. Switch OFF mobile refueling or servicing the fuel system.
  • Page 13 SAFE OPERATING RULES exhaust pipes, rubber parts or any other part of the Inspect the tires thread condition periodically and replace motorcycle. worn out tires with approved make only. Failure to do so can lead to improper balance, poor stability, poor handling, and Do not store motorcycle with gasoline in the tank, within your abnormal tread wear.
  • Page 14 Contact your Royal Enfield Authorised Dealer for increases the possibility of loss of control. repair of steering or suspensions system. Damaged steering or suspension components may adversely affect handling which could result in serious injury or loss of life.
  • Page 15 SAFE OPERATING RULES These forces may affect the handling characteristics of your motorcycle. If this happens, reduce speed and guide the Avoid overspeeding and never travel over the speed limit. motorcycle with a relaxed grip to a controlled condition. Do Excessive speed may cause loss of control and could result in not brake abruptly or force the handlebar.
  • Page 16 Maintenance intervals chart in greater visibility in traffic, especially at night. Avoid this Owner's Manual. loose, flowing garments and scarves. Use only genuine Royal Enfield spare parts and approved   When carrying a pillion rider, it is your responsibility to accessories.
  • Page 17 DO NOT allow fatigue, alcohol or drugs to endanger your Royal Enfield recommends replacement of any tire punctured safety or that of others. or damaged. In some cases small punctures in the tread area Maintain your motorcycle in proper operating condition ...
  • Page 18 SAFE OPERATING RULES Contact your Royal Enfield Authorised Dealer for repair of steering or suspension system. Damaged steering or Avoid any contact with the exhaust system. Wear clothing that suspension components may adversely affect handling which will completely cover the legs while riding. The exhaust system could result in serious injury.
  • Page 19 Exercise extreme caution while handling a Consult your Royal Enfield Authorised Dealer regarding any battery. Wash hands thoroughly whenever a battery is questions or problems that occur in the operation of your handled.
  • Page 20 Use only genuine Royal Enfield replacement fasteners lead to instability of the motorcycle, which could cause an tightened to the proper torque (See your Royal Enfield Work accident and result in serious injury. Shop Manual). We caution you against the use of certain...
  • Page 21 SAFE OPERATING RULES the towline. If a disabled motorcycle must be transported, use a truck or a trailer. Towing a motorcycle may cause loss of control of the motorcycle in the front, leading to an accident resulting in serious injury. Do not pull a trailer behind a motorcycle.

  • Page 22: Accessories And Cargo

    ACCESSORIES AND CARGO Royal Enfield cannot test and make specific recommendations DO NOT exceed 70 MPH (110 Km/h) riding solo.  concerning specific or a combination of accessories sold. DO NOT exceed 55 MPH (90 Km/h) when carrying a ...
  • Page 23  Additional electrical accessories and equipments may Royal Enfield cautions you against use of nonstandard parts overload the motorcycle’s electrical system and will such as aftermarket and custom made extended front forks result in system and/ or component failure.

  • Page 24: Technical Specifications

    TECHNICAL SPECIFICATIONS ENGINE Lubrication ....Forced Lubrication, Wet sump Engine oil capacity ..2.3 L (Initial fill only), 1.6 – 1.8 L Engine Type ....Single Cylinder, 4 Stroke, SOHC, Air (Subsequent Refills) cooled, Fuel Injection Engine oil grade ..SAE 15W 50 API SL Grade Bore ......
  • Page 25 TECHNICAL SPECIFICATIONS TRANSMISSION Clutch ......Wet Multi Plates 4th Gear ......1.173:1 Primary drive ..... Gear 5th Gear ......1.000:1 Primary ratio ....2.312:1 Secondary Drive ....5/8” Chain & Sprocket Gear box ..... 5 Speed, Constant Mesh Secondary Ratio ....2.533:1 Gear Ratios Drive Chain links ....
  • Page 26 TECHNICAL SPECIFICATIONS CHASSIS Frame ......Half duplex split cradle Replacement Tire : Tubed Suspension Front……. Telescopic, Hydraulic Damping, Replace with Standard Standard Tire and Steel Front wheel travel: 200 mm tire or below Rear…….. Swing arm with Linkage type mentioned Tire Hydraulic damping Mono shock, Rear wheel travel: 180 mm Front...
  • Page 27 TECHNICAL SPECIFICATIONS Tire Pressures Low fuel warning………….….. Fuel Gauge (Red zone) 5.5 + 0.5 litres approx.* Solo Front……….. 25 PSI / 1.75 Kg/cm Dead stock (unusable fuel)… 0.5 litre approx..* Rear…………. 32 PSI / 2.25 Kg/cm With Pillion * The above values are approximate and the actual capacity Front………..
  • Page 28 TECHNICAL SPECIFICATIONS ELECTRICALS Horn…………………………..12V, 2.5 Amp. Starter Motor…………………..12V, 0.7 kW Flywheel magneto....221 W @ 1500 rpm Instrument Cluster…………….. Digital cluster with Generation ......Alternator, III Phase Gear Indication LCD System........12V – DC Side Stand indicator…………..LCD Indication Battery........
  • Page 29 TECHNICAL SPECIFICATIONS DIMENSIONS Length………… 2190 mm Width………….. 840 mm Height…………. 1370 mm Wheel base…… 1465 mm Ground clearance……. 220 mm Saddle Height………… 800 mm WEIGHTS Kerb weight (90% fuel & oil)……….. 195 kgs. Gross Vehicle Weight………………. 375 kgs.  Values / Dimensions mentioned above are for reference only.

  • Page 30: Recommended Lubricants

    RECOMMENDED LUBRICANTS ENGINE OIL FRONT FORK OIL BRAKE FLUID Grade SAE 15W 50 API SL Grade JASO MA 2 Semi Grade DOT 4 Grade 10 W / Fork Oil Synthetic (Viscosity range 35) Front / Rear Capacity Capacity 2.3 Ltrs. (First Fill only) 1.6 – 1.8 Ltrs. Approx. Capacity 455 ml/leg 100 ml...

  • Page 31: Motorcycle Identification Numbers

    MOTORCYCLE IDENTIFICATION NUMBER - DETAILS The VIN is a 17 digit number punched on the right side steering head tube and in the information plate rivetted to the frame down tube. 00001 Sample VIN : Manufacturer’s code Make and Type Model Engine Type Net brake horsepower...
  • Page 32 MOTORCYCLE IDENTIFICATION NUMBER - DETAILS FRAME NUMBER VIN INFORMATION PLATE EMISSION LABEL NOISE LABEL Punched on steering head tube Riveted on the frame down Emission label on Shocks Noise Label on head right side. tube right side. mounting tube tube CAUTION It is illegal to tamper with OR alter the VIN / Engine numbers of the motorcycle as it will only against the law BUT will render the vehicle registration AND warranty VOID.

  • Page 33: Engine Number Details

    ENGINE NUMBER - DETAILS The engine number is punched on the left hand side Crankcase. It is the means of identification of the Engine and its production details. Please do not tamper with the engine number as its is prohibited by law. XXXXXX Engine Family Engine Capacity...

  • Page 34: Location Of Key Parts

    LOCATION OF KEY PARTS Horn Button Turn Signal Switch Head Lamp Dip Switch Rear View Mirror Left Side Instrument Cluster 6. Wind Shield Tripper 8. Rear View Mirror Right Side Engine Stop Switch 10. Electric Starts Switch 11. Fuel Tank Cap Royal Enfield Himalayan...
  • Page 35 LOCATION OF KEY PARTS Front Trafficator Right Side Horn Oil Level Window Rear Brake Pedal Rider Foot rest Right Side ABS Module Pillion Foot rest Right Side 8. Rear Trafficator Right Side Royal Enfield Himalayan...
  • Page 36 LOCATION OF KEY PARTS Front Trafficator Left Side Head Lamp Tail lamp Rear Trafficator Left Side Licence plate illuminator 6. Pillion Foot rest Left Side Side Stand 8. Center Stand Rider Foot rest Left Side 10. Gear Change Lever 11. ABS Module 12.

  • Page 37: Operation Of Controls

    OPERATION OF CONTROLS STEERING LOCK CAUTION Locking : Do not force or attempt to lock / unlock steering if the handle bar is not in extreme left or right side. Failure to adhere to this  Turn handle bar to extreme caution will damage the lock and also cause the key to bend or left or right position break.
  • Page 38 OPERATION OF CONTROLS FUEL TANK CAP CLOSING:  Gently depress cap till it is firmly locked in place and key OPENING : can be removed.  Lift flap and insert key.  Turn key clockwise to enable  Remove key and close flap. cap to unlock and spring up.
  • Page 39 OPERATION OF CONTROLS IGNITION SWITCH Please ensure petrol does not spill on painted surfaces. Wipe immediately incase fuel spills over as otherwise it will leave a permanent stain on the painted surfaces. NOTE  Key can be removed only if ignition is in OFF or steering is locked.
  • Page 40 OPERATION OF CONTROLS E-START SWITCH Key can be removed only if ignition is in OFF or steering is  locked. Depress & hold till engine starts. DO NOT switch “OFF” ignition while riding the motorcycle. HAZARD LIGHT SWITCH Doing so can cause a potential accident, resulting in serious Hazard Light ON injury to both rider and other road users, besides causing sever damage to the motorcycle.
  • Page 41 OPERATION OF CONTROLS CAUTION HORN Hazard flashing will create a strain on battery. Do not use Press hazard warning for longer period unless necessary. Methods to Activate Hazard flasher : Ignition switch ON, slide the hazard control to ON position. DIMMER SWITCH Hazard will work unless manual deactivation (OFF).
  • Page 42 OPERATION OF CONTROLS TURN SIGNAL SWITCH RIDER & PILLION SEAT Left turn signal ON Locate key on left side & turn clock  wise Life pillion seat and remove. OFF (Push to Cancel) Lift front seat from rear & remove. ...
  • Page 43 OPERATION OF CONTROLS INSTRUMENT CLUSTER Main LCD Speedometer (Miles Major) Tells Tales Tachometer Mode Button Select Button Compass display Fuel Gauge ABS Switch 10. ABS Indicator Lamp Royal Enfield Himalayan...
  • Page 44 OPERATION OF CONTROLS INSTRUMENT CLUSTER Main LCD Speedometer (Km Major) Tells Tales Tachometer Mode Button Select Button Compass display Fuel Gauge ABS Switch 10. ABS Indicator Lamp Royal Enfield Himalayan...
  • Page 45 OPERATION OF CONTROLS A. MAIN LCD Clock Ambient Temperature Service reminder Odometer Trip value (A/B &F), AVG speed A/B Side Stand indication Royal Enfield Himalayan...
  • Page 46 Royal Enfield Himalayan...
  • Page 47 OPERATION OF CONTROLS CLOCK SETTING Pressure Function Switch Action time (sec) Select & Mode pressed In ignition key ‘ON’ position (when vehicle not running) Enters into clock > 3 sec with No speed input setting mode and hour digits starts to blink Hours value shall increase by 1 accordingly for no of press Select <...
  • Page 48 OPERATION OF CONTROLS AMBIENT TEMPERATURE INDICATION  Ambient temperature display can be changed from Celsius to Fahrenheit and vice versa. The temperature indication may increase during vehicle riding / engine “ON” condition due to increase of engine temperature. Ambient temperature indication tolerance is + 2°C. The ambient temperature value should be referred to only when the engine is switched “OFF”...
  • Page 49 OPERATION OF CONTROLS TEMPERATURE UNIT CHANGEOVER Temperature sensor push button management. Required Button Mode  Pressure Function Button Action time (sec) In ignition key ‘ON’ position, long press and hold “MODE” button for TEMPERATURE > 10 secs UNIT CHANGE MODE period >...
  • Page 50 OPERATION OF CONTROLS I. ABS SWITCH - ACTIVATION PROCEDURE Dual Channel ABS mode (Default) : ABS will work on both wheels. Ignition switch “ON” *Ignition key Reset : Turning ignition switch from “OFF” to condition “ON”. Vehicle stationary CAUTION Press ABS switch for (3- 5 secs) If Single channel ABS mode enabled, ABS only controls the Single channel ABS mode is...
  • Page 51 OPERATION OF CONTROLS J. ABS INDICATOR LAMP Single channel Activation Without ignition key reset” :  ABS indicator lamp continuously ABS tell tale will blink “ON” during initial check up (until continuously. or after vehicle running for a * Ignition key Reset : particular distance / speed) and Turning ignition switch will turn “OFF”...
  • Page 52 OPERATION OF CONTROLS SERVICE REMINDER Service reminder can be reset ONLY by authorised  personnel at service center after service is  Service reminder is provided to remind about service completed. due.  Service reminder symbol will flash on as per below ...
  • Page 53 OPERATION OF CONTROLS 4. ODOMETER TRIP A/B & AVG SPEED A/B  Displays the cumulative kilometers the vehicle has Trip A/B indicates distance travelled in particular trip.  covered.  Avg A/B indicates average speed of vehicle in particular trip mode. Royal Enfield Himalayan...
  • Page 54 OPERATION OF CONTROLS Pressure time (sec) Function Switch Action SELECT In ignition key “ON” position, Move to: AVA A < 1 sec TRIP A SELECT > 2.5 sec TRIP A/AVG A RESET SELECT < 1 sec Move to : TRIP B AVG A TRIP A/AVG A RESET SELECT...
  • Page 55 OPERATION OF CONTROLS TRIP “F” MODE Trip “F” mode would come into function automatically.   The word, Trip “F” will flash when the Trip “F” mode is  Trip “F” mode would de-activate automatically if fuel is active. filled above 5.5 +0.5 lts. Trip “F”...
  • Page 56 OPERATION OF CONTROLS GEAR POSITION INDICATION  NEVER attempt to operate the select or rest buttons  Displays the gear position in which the vehicle is traveling. while riding the motorcycle. Doing so may cause loss of concentration and unstable riding, leading to a potential When in neutral the indication ...
  • Page 57 “ON” continuously as it can cause severe damage to the ECU started. If battery voltage is below 12 V, indicator will & Sensors. Please visit the nearest authorised Royal Enfield glow continuously indicating a low battery. dealer to diagnose & rectify the defect in the EMS.
  • Page 58 OPERATION OF CONTROLS Do not use the motorcycle for long duration with the fuel  Do not run engine with gears in neutral as RPM will go indication in red zone. Refuel at the earliest. beyond red zone. Failure to do so may cause the motorcycle to run out of fuel and ...
  • Page 59 Background display can be switched between day mode and night mode which can be selected by riders from Royal Enfield Mobile app. Tripper is being provided to have turn by turn Navigation on motorcycle to help riders to have a hassle free riding without handling the smartphones.
  • Page 60 OPERATION OF CONTROLS - TRIPPER Features :  Turn by turn navigation with primary turn, secondary turn.  Distance to next turn, distance to destination or Estimated Time of Arrival (ETA). Clock display (in case of no connectivity, no navigation ...
  • Page 61 OPERATION OF CONTROLS - TRIPPER Primary direction or next turn : Indicates the next turn to  Smartphones compatible version to the Royal Enfield be taken along with the distance. Mobile app :  Distance to next turn : Shows the distance to next turn.
  • Page 62 OPERATION OF CONTROLS - TRIPPER TRIPPER - DISPLAY FLOW SEQUENCE Royal Enfield Himalayan...
  • Page 63 For first time pairing user needs to enter the secured pin  shown on tripper through Royal Enfield Mobile app to setup the device, after that auto-pairing will happen if same device is connected.
  • Page 64  Royal Enfield mobile app works with bluetooth version Bluetooth connection an be established only through 4.2 and N+0.1, for other lower versions performance lag ...

  • Page 65: Pre-Operational Checks

    PRE OPERATIONAL CHECKS Adequate fuel in fuel tank for the journey planned. Head lamp, tail ramps, brake lamps and indicator lamps working correctly. Tires inflated to correct pressure. Front and rear wheel axle nuts tightened properly to No side wall cracks, cuts or abrasions in the front and rear torque.

  • Page 66: Safe & Happy Riding

    SAFE & HAPPY RIDING  Please read this manual carefully to get to know the  Ride only at moderate speeds and out of traffic until you motorcycle and its maintenance schedules. have be come familiar with the handling characteristics of your motorcycle under all conditions.
  • Page 67 SAFE & HAPPY RIDING RIDING GEAR Never ride under the influence of alcohol or other drugs  that might affect your riding skills reflex. Motorcycle riding pants and jacket fitted with certified  Armour  When carrying a pillion rider, it is your responsibility to instruct them on proper riding procedures and riding ...
  • Page 68 SAFE & HAPPY RIDING CAUTION SITTING POSTURE Avoid any contact with the exhaust system. The exhaust Correct sitting posture is a must for stable and safe riding. system gets very hot and remains hot for a longtime after  Sit with your shoulders completely relaxed. parking the motorcycle.
  • Page 69 SAFE & HAPPY RIDING BRAKING Apply front and rear brakes gently and simultaneously  Brake pad wear will be increased if the motorcycle is used for maximum braking efficiency. frequently off road. Always inspect the brake pads more  Please use utmost caution while applying brakes, frequently if the motorcycle is used off-road &...

  • Page 70: Cargo & Accessories

    CARGO & ACCESSORIES LOADING The maximum permissible weight of the Pannier box is  5 kg each side.  Please do not fit Non OE or  Do not hang any items on the handle bar and luggage Non genuine accessories as carrier while riding which will lead to damage for the they may cause damage to the parts nearby.
  • Page 71 CARGO & ACCESSORIES CAUTION DO NOT attach a trailer to the motorcycle Attaching a trailer Exhaust gases contains poisonous carbon monoxide and can cause loss of control on the motorcycle, leading to a- chemicals, known to cause Cancer. Birth defects or other potential accident, resulting in serious injury to both rider and reproductive defects.

  • Page 72: Rules Of The Road

    RULES OF THE ROAD Be sure your number plate is installed in the position DO NOT exceed the legal speed limit or drive too fast for   specified by law and is clearly visible at all times. existing conditions. Always reduce speed when poor driving conditions exist.
  • Page 73 RULES OF THE ROAD Never jump a traffic light. When a change is imminent Protect your motorcycle against theft. After parking your   from GO to STOP (or vice versa) at intersections, slow motorcycle, ensure that the steering head is locked and down and wait for the light to change to green.
  • Page 74 RULES OF THE ROAD SIDE VIEW MIRRORS Your motorcycle is equipped To establish the relative distance of vehicles / objects behind with convex mirrors and have your motorcycle through the mirrors, adjust each mirror in a curved surface. This type of such a way, that a small portion of your shoulder is visible and a mirror is designed to give a large portion behind your motorcycle is seen clearly with...

  • Page 75: Running In Period

    RUNNING IN PERIOD The Himalayan Motorcycle is capable of consistent high Avoid sudden accelerations and racing starts. speeds. However as with any new motorcycle, a “RUNNING- Avoid prolonged full-throttle operation. Vary speed IN PERIOD” procedure is essential to help in proper “Bedding- occasionally.

  • Page 76: Warning Indications & Safety Systems

    It is recommended to take the motorcycle prevent the brakes from locking the wheels while reducing the to a nearest Royal Enfield Authorised service station for a speed of the vehicle. This will help the rider to control the detailed inspection and correction of the EFI system.
  • Page 77  the brake system inspected and corrected through a nearest is glowing in the instrument console. authorized Royal Enfield Distributor. Failure to do so can result  Switch “OFF both ignition & stop switches, wait for a few in a serious injuries and loss of life.
  • Page 78 WARNING INDICATIONS & SAFETY SYSTEMS CAUTION (ABS) Please apply both brakes to stop - front brake momentarily earlier, followed by rear brake, to have better traction and ABS is a safety feature to help prevent locking of wheels during control of the motorcycle. sudden application of brakes.
  • Page 79  In the event of the ABS indicator remaining continuously “ON” please take the motorcycle to a nearest authorized Royal Enfield service station to inspect the brakes system control of the vehicle.  ABS Switch need to activate only on vehicles static ...

  • Page 80: Starting

    STARTING Ensure Gear is in Neutral position and Neutral lamp is Depress Clutch Lever fully.   glowing in the Instrument Cluster. To shift into neutral, move the motorcycle back and forth gently, while simultaneously shifting the gear CAUTION Do not attempt to shift gears Press starter button and hold till ...
  • Page 81 STARTING CAUTION starting the engine for the first time in cold morning, every time when the temperature are below 10 deg C, and at higher N e v e r a c c e l e r a t e t h e e n g i n e altitudes to keep the engine idling RPM steady.

  • Page 82: Gear Shifting, Ridings Stopping

    GEAR SHIFTING, RIDING & STOPPING CAUTION Warm up engine for 2 minutes-  until idling is consistent. The clutch must be fully disengaged before attempting a gear GEAR SHIFT PATTERN shift. Failure to fully disengage the clutch may cause a jerky 1------ N------ 2------ 3------- 4------ 5 start OR stalling the engine besides causing damage to ...

  • Page 83: Parking

    PARKING PARKING MOTORCYCLE ON SIDE STAND Please exercise extreme care while parking and ensure it  is parked firmly to avoid the motorcycle from falling over  Select a firm, flat surface. and causing injury to you or to others and damage to the ...

  • Page 84: Periodical Maintenance Chart

    If in case the motorcycle is used frequently in very dusty environment / severe climatic conditions / Poor Roads / stagnant water etc., the maintenance will need to be done earlier as may be required. Contact a nearest Royal Enfield Authorized Dealer/ Service Center to carry out the periodical maintenance and for any expert advice. Royal Enfield Himalayan...
  • Page 85 PERIODICAL MAINTENANCE Royal Enfield Himalayan...
  • Page 86 PERIODICAL MAINTENANCE Carbo cleaner / carb click / or Fuel line cleaner spray every Throttle body - Cleaning spray* 5000 Km or 6 months whichever is earlier Royal Enfield Himalayan...
  • Page 87 PERIODICAL MAINTENANCE Royal Enfield Himalayan...
  • Page 88 PERIODICAL MAINTENANCE Royal Enfield Himalayan...
  • Page 89 PERIODICAL MAINTENANCE Royal Enfield Himalayan...
  • Page 90 PERIODICAL MAINTENANCE Royal Enfield Himalayan...

  • Page 91: Tools Kits

    TOOLS KIT Royal Enfield Himalayan...

  • Page 92: Minor Maintenance Tips

    Lubricate the centre stand pivot experienced or feel it is best done by an experienced person, periodically for smoother operation of we recommend you to get in touch with a Royal Enfield centre stand. Authorized Dealer/ Service center. HAND LEVER PIVOTS...
  • Page 93 MINOR MAINTENANCE TIPS OIL LEVEL INSPECTION SPARK PLUG CLEANING AND ADJUSTING PLUG GAP  Place motorcycle on its center stand on a firm surface.  Remove the spark plug cap from  Wa r m u p e ng i n e fo r a fe w the spark plug.
  • Page 94 MINOR MAINTENANCE TIPS BRAKE FLUID INSPECTION OF TIRES AND RIMS  Check fluid level is between “MIN &  Periodically inspect : MAX”. Rims for spokes breakage  Top up with DOT 4, if required. wheel rim and run-out. Do not overfill. Tires for proper seating of ...
  • Page 95 MINOR MAINTENANCE TIPS FRONT WHEEL REMOVAL Use only recommended tires & tubes, inflated to correct  air pressure.  Support front end of engine suitably such that the front wheel is off the Front Rear ground. Solo 1.75 kg/cm (25 PSI) 2.25 kg/cm (32 PSI) ...
  • Page 96 MINOR MAINTENANCE TIPS FRONT WHEEL REASSEMBLY (Follow below procedure if vehicle have a wheel speed sensor assembly). Remove the spacer placed  Remove wheel along with wheel speed sensor and  between the brake pads. spacer.  Locate wheel speed sensor lugs CAUTION on the hub slot carefully.
  • Page 97 MINOR MAINTENANCE TIPS Position wheel along with wheel Position wheel speed sensor such that it is parallel to speed sensor and spacer on left ground. side between the front fork legs,  Hold spindle on right side, locate washer and nut on ensuring the brake disc is spindle on left side and tighten firmly.
  • Page 98 MINOR MAINTENANCE TIPS REAR WHEEL REMOVAL  Remove the brake caliper assembly from the slot in the  Ensure the motorcycle is on a swing arm alongwith A B S firm, flat surface and the rear w h e e l s p e e d s e n s o r a n d wheel is off the ground.
  • Page 99 MINOR MAINTENANCE TIPS REAR WHEEL REASSEMBLY  Ensure the axle mounting hole in the swing arm, wheel hub  Ensure the cush rubbers are in place in and caliper bracket are aligned. the wheel hub.  Insert the wheel axle from the ...
  • Page 100 MINOR MAINTENANCE TIPS DRIVE CHAIN TENSION (FREE PLAY 20-30 MM) Assemble washer and wheel  axle nut on right side and  Measure the drive chain free tighten to correct torque. play on the top of the run chain.  Fix the brake hose pipe in swing ...
  • Page 101 MINOR MAINTENANCE TIPS Ensure the ground is level & firm  and place the motorcycle in its Please follow instructions as per periodical maintenance. centre stand. Chain slackness beyond 30mm will lead to chain slippage.  Rotate wheel slowly and check Maintain drive chain slackness within the specified limits at chain free play at the top run to be every 1000 kms interval.
  • Page 102 MINOR MAINTENANCE TIPS Turn the Nut (B) Clockwise to Rotate the master cylinder push rod anticlockwise to   reduce the play or Anti- reduce the rear brake pedal free play. clockwise to increase the free  Rotate the master cylinder push rod clockwise to play.
  • Page 103 MINOR MAINTENANCE TIPS REMOVAL OF BATTERY FROM THE  Unlock (turn the key clockwise) and remove the pillion seat. MOTORCYCLE  Remove front seat.  Remove the side panel on the Remove the Battery carrier  right sight by unscrewing the bracket by loosening the hex h e x s o c k e t b u t t o n h e a d bolt.
  • Page 104 Check the wear indicator mark on each pad. If either pad is worn to the wear indicator mark. Replace both pads as set. worn to the wear indicator mark. Replace both pads as set. Visit Royal Enfield dealer for this service. Visit Royal Enfield dealer for this service. Royal Enfield Himalayan...
  • Page 105 MINOR MAINTENANCE TIPS REASSEMBLY OF BATTERY ON MOTORCYCLE Position the battery in the  Always disconnect the Black negative (-) battery cable first and battery carrier such that the then Red positive (+) cable while removing the battery terminals are facing inside. connections.
  • Page 106 MINOR MAINTENANCE TIPS CAUTION Reconnect the harness connector to the respective  couplers on the battery located area. Keep the +ve and – ve cables firmly connected to the  Refit the right side panel. respective battery terminals. Failure to do so may result in ...
  • Page 107 MINOR MAINTENANCE TIPS CHANGING ELECTRICAL COMPONENTS HEADLAMP BULB DISMANTLING Battery terminals and internals contain lead and lead components, known to cause cancer and birth defects or  Remove the 2 screws holding the other reproductive harm. Always wear approved protective head lamp rim to the housing.
  • Page 108 MINOR MAINTENANCE TIPS HEAD LAMP BULB REPLACEMENT Remove the protective rubber cap  over the bulb. Locate the 3 lugs in the bulb correctly   Gently press the bulb holding clip in the reflector. and release it from the slot in the ...
  • Page 109 The license plate illuminator has a LED lighting system. in the mounting bolts. event of failure, the entire license plate illuminator assembly  Remove the tail lamp cover by should be replaced. loosen the nuts. Contact Authorised Royal Enfield Dealer / Service center to replace the same. Royal Enfield Himalayan...
  • Page 110 MINOR MAINTENANCE TIPS TRAFFICATOR BULB REPLACEMENT Push the bulb and turn clockwise direction to lock the  bulb in the holder. Remove the screw from  Refit the bulb holder by turning to clockwise direction. the trafficator hosing  Refit the trafficator cover with reflector and tighten the back side.
  • Page 111 MINOR MAINTENANCE TIPS FUSE & CARRIER  The fuse carrier is located under the rider seat.  Remove Pillion seat & rider seat. Open the fuse carrier lid & replace fuse as indicated  inside the lid. Replace the required fuse with the spate fuse available in ...
  • Page 112 MINOR MAINTENANCE TIPS BLADE FUSE USAGE LIST ID No. Function Ration ID No. Function Ration CHARGING FUSE 25 A ABS MAIN 2 FUSE 10 A MAIN FUSE 25 A ABS ECU IGNITION FUSE (EFI) 15 A 10 A SPARE - 1 SPARE FUSE 1 SIGNALLING FUSE 15 A...
  • Page 113 MINOR MAINTENANCE TIPS WIND SHIELD CLEANING CAUTION Wipe the windshield with a soft Use of any hard cleaning substances such as stain removers, cloth. Do not wipe vigorously as it water repellent compounds, petroleum products, solvents w i l l c a u s e s c ra t c h e s o n t h e and alcohol based material will seriously affect the windshield windshield.

  • Page 114: Long Trip Precautions

    CHECK PRIOR TO THE COMMENCEMENT Proper drive chain tension.  OF LONG JOURNEY ITEMS TO BE CARRIER  Service the motorcycle at a Royal Enfield Authorised Tool kit  Dealer / Service Center.  Bulbs for Head light, Trafficator light & Taillight, fuse Ensure sufficient quantity of petrol in the fuel tank for the ...

  • Page 115: Shock Absorber

    SHOCK ABSORBER SPRING PRELOAD & SHOCK ABSORBER SETTINGS CAUTION It is recommended to visit INCREASING THE PRELOAD A u t h o r i s e d D e a l e r f o r  To increase spring preload, turn preload adjuster in the adjusting spring preload clockwise direction.

  • Page 116: Off Roading

    OFF ROADING AFTER OFF ROADING SPRING PRELOAD & SHOCK ABSORBER SETTINGS  The off road settings of spring & shock absorber settings It is recommended to check the following after off roading : will impair the motorcycle's handing characteristics on TIRE PRESSURE surfaced roads.

  • Page 117: Washing Procedure

    WASHING PROCEDURE PRECAUTIONS wheel hubs, electrical connections and wires, control cables, cables, sparkplug, battery, ABS ECU, EMS ECU,  Wash motorcycle when the engine is cold. side mirrors, steering stem etc.  Cover the silencer, tail pipe, horn, Control switches, ...
  • Page 118 WASHING PROCEDURE AFTER WASHING points like steering cone kit, brake pedal, wheel bearings, chain, brake cam & swing arm bushes to be washed in Ensure, the motorcycle is thoroughly dry by wiping with  spray mode only (not in jet mode). a clean soft absorbent cloth or chamois leather.
  • Page 119 WASHING PROCEDURE Location Do’s Don'ts Wipe Steering area with Cotton Cloth Do not spray high pressure water on top Steering & bottom dust seal area, as shown. T Stem Wet a small piece of cloth and gently rub Mounting on required areas, to clean the steering area tube area.
  • Page 120 WASHING PROCEDURE Location Do’s Don'ts Oil Cooler Don’t use High protector Fins pressure water jet on to cover Damage Oil Cooler the fins Location Wipe Head lamp glass Don’t use High Instrument with pressure Water on Head Cluster Cotton lamp Front & back Cloth High Pressure water Jet should not directly Shown on the above mentioned Locations.
  • Page 121 WASHING PROCEDURE Location Note High Stickers on pressure Front water Jet Mudguard, should Rear Mudguard directly & Side Shown Panel on these Locations. Royal Enfield Himalayan...

  • Page 122: Storage Precautions

    Set the motorcycle on its center stand.  Apply anti rust solutions on all plated parts. Take care not  Get the motorcycle serviced through a Royal Enfield to apply this solution on rubber or painted parts. Authorised Dealer I Service Center. ...

  • Page 123: Wiring Diagram

    It is recommended that the wiring circuit repair and any other electrical rework should be performed only by an authorized Royal Enfield service centre, failure to adhere this may cause damage to electrical systems and render the warranty of the products as void.

  • Page 124: Trouble Shooting

    TROUBLE SHOOTING We have listed below a few basic checks in case your mc is not functioning. If in case the problem is not rectified after these checks, it is necessary to get the mc checked by Reauthorised Dealer / Service Center to rectify the problem and to ensure trouble free performance.
  • Page 125 TROUBLE SHOOTING Royal Enfield Himalayan...
  • Page 126 TROUBLE SHOOTING Royal Enfield Himalayan...
  • Page 127 TROUBLE SHOOTING Royal Enfield Himalayan...

  • Page 128: Warranty Terms & Conditions

    Authorised Distributor’s service facility OR at their Authorised dealership’s service facility. Royal Enfield (RE) warrants its motorcycle to be free from manufacturing and material defect under normal use subject Record of all the regular services and periodical to following conditions.
  • Page 129 WARRANTY TERMS & CONDITIONS During the warranty period, RE’s obligations shall be Warranty shall not apply to: limited to repairing/replacing part(s) of the motorcycle Normal ageing. deterioration or rusting of plated for free, only if the part is on examination is deemed to parts, paints coat, rubber parts, soft items, glass have a manufacturing defect.
  • Page 130 WARRANTY TERMS & CONDITIONS Damages to engine management system parts (like Motorcycle used for competitions / racing / Stage ECU, Throttle body, Sensors, etc.) due to tampering Rallying etc. which affects the performance of the motorcycle. Electrical component like bulbs. fuses etc. and Parts damaged due to accidents, collision, abuse electronic components failure due to repairs by arc etc.
  • Page 131 WARRANTY TERMS & CONDITIONS Use only Royal Enfield approved parts and accessories. Use of certain other manufacturer’s performance parts will void your new motorcycle warranty. 10. RE reserves the right to finally decide on all warranty claims. RE reserves the right to make changes in design of the motorcycle without any obligation to install these changes on previously supplied motorcycles.

  • Page 132: Emission Control System Warranty

    If any emission related part on your motorcycle is defective, carburetor or fuel-injection system, the ignition system, the part will be repaired or replaced by Royal Enfield Motor catalytic converter, and engine computer. Also included may Company. This is your emission control system DEFECTS be hoses, connectors and other emission-related assemblies.
  • Page 133 You are responsible for presenting your motorcycle to an The warranty period starts the date the motorcycle is authorized Royal Enfield dealer as soon as a problem exists. delivered to the ultimate purchaser or, if the motorcycle is The warranty repairs should be completed in a reasonable placed in service as a demonstrator or company motorcycle amount of time, not to exceed 30 days.
  • Page 134 EMISSION CONTROL SYSTEM WARRANTY Royal Enfield parts and with these parts the motorcycle is if it is established that the repairs are covered under this certified as being in conformity with California emission emission warranty. Royal Enfield's parts reimbursement, control regulations.
  • Page 135 EMISSION CONTROL SYSTEM WARRANTY Remember : Use of non-Royal Enfield replacement parts may Enfield PARTS, unless Royal Enfield parts cause damage to impair the effectiveness of the emission control system or non-genuine Royal Enfield parts. otherwise damage your motorcycle. If other than genuine WHAT IS COVERED BY THIS EMISSION WARRANTY Royal Enfield parts are used for maintenance.
  • Page 136 Repairs and services performed by anyone other than an alteration, tampering, disconnection, or improper or authorized Royal Enfield Dealer (except in case of emergency inadequate maintenance. The warranty also does not cover as defined above).

  • Page 137: Noise Control System Warranty

    California.) delivered to the first retail purchaser OR from the first date the Royal Enfield Motors warrants the first owner and each motorcycle is used as a demonstrator OR as a display and/or subsequent owner, that this motorcycle is designed and built trial motorcycle.
  • Page 138 CONTROL SYSTEMS SHOULD BE PERFORMED ONLY BY AN any other consequential loss or damages. AUTHORISED ROYAL ENFIELD SERVICE DEALER AND USING ONLY GENUINE ROYAL ENFIELD SPARE PARTS. Any motorcycle in which the Odometer has been tampered with. OR the Speedo cable has been...

  • Page 139: Evaporative Emission Control System Warranty

    OR as a CONTROL SYSTEM WARRANTY. display and/or trial motorcycle. Royal Enfield Motors warrants the first owner and each THE FOLLOWING ITEMS ARE NOT COVERED BY THE subsequent owner, that this motorcycle is designed and built...
  • Page 140 Any motorcycle in which the Odometer has been Only by an authorised Royal Enfield service dealer and using tampered with, OR the Speedo cable has been only genuine Royal Enfield spare parts.

  • Page 141: Environment Care

    ENVIRONMENT CARE BE AN ENVIRONMENTALLY CONSCIOUS RIDER BATTERY If your Royal Enfield’s battery needs to be replaced, hand it You’ve ridden through some beautiful places on your Royal over to an authorised recycling agent or Royal Enfield service Enfield. Won’t you like to keep them that way? Here are some centre.
  • Page 142 CLEANING YOUR ROYAL ENFIELD Avoid aerosol sprays; instead, use a biodegradable detergent or dry wash to wash your Royal Enfield. Also, be cautious while discarding the cleaning solvents. Hand them over to an authorised recycling agent or a Royal Enfield service centre.

  • Page 143: Radio Type Approval

    RADIO TYPE APPROVAL Changes or modifications not expressly approved by the party TRIPPER / NAVIGATION DISPLAY UNIT - USA responsible for compliance could void the user’s authority to FCC ID : NT8 - JDCP operate the equipment. FCC § 15.19 Labelling requirements FCC §15.105 statement This device complies with part 15 of This equipment has been tested and found to comply with the...
  • Page 144 RADIO TYPE APPROVAL to radio or television reception, which can be determined by RF Exposure Requirements turning the equipment off and on, the user is encouraged to try To comply with FCC RF exposure compliance requirements, to correct the interference by one or more of the following the device must be installed to provide a separation distance measures: of at least 20 cm from all persons.

  • Page 145: Service Maintenance Record

    SERVICE MAINTENANCE RECORD Royal Enfield Himalayan...

  • Page 146: Notes

    NOTES Royal Enfield Himalayan...
  • Page 148 Part No. RAM00372/A Edition : January 2022...

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