Royal Enfield - Royal Enfield Himalayan Service Manual

S.
Aggregate to Assemble/
No.
Instructions
Front Fork Assy LH
11.16
& RH
Front Fork Internals
 Assembly Outer tube
over inner tube assembly
bottom such that it is
seated fully against the
spindle taper.
 Locate copper washer
on hex socket screw and
tighten outer tube to
piston – front fork.
 Remove special tool
 Gently tap plastic spacer
and oil seal, into fork end
till the oil seal is below
the lock ring groove in
the fork end
 Assemble lock ring over
oil seal on the main tube
 Press dust cap into fork
end till it is seated flush in
fork end.
 Insert closed coil end of
the spring 1 (long) into
inner tube.
 Fill 455ml of fork oil per leg
 Locate thrust washer
and tube spacer inside
inner tube.
 Assemble plain washer
over spacer and tighten
with the special hex cap nut.
 Repeat process
assemble other fork.
98

ROYAL ENFIELD

HIMALAYAN BS III VEHICLE SERVICE MANUAL
Fastener, Size, Tool Usage, Precautions, Photos
Fork oil capacity:
455ml/leg
to