Royal Enfield Himalayan BS IV 2018 Owner's Manual
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Royal Enfield Himalayan BS IV 2018 Owner's Manual

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Summary of Contents for Royal Enfield Himalayan BS IV 2018

  • Page 1 BS IV...
  • Page 2 FOREWORD Thank you for choosing the Royal Enfield Himalayan motorcycle. Your new motorcycle is the product born from Royal Enfield’s vast experience of riding in the Himalayas since decades, from exhaustive testing in all conditions, and our continuous striving for superior reliability and performance.
  • Page 3 “© Copyright 2017 Royal Enfield (A unit of Eicher Motors Ltd.). All Rights Reserved. No part of this manual shall be copied, distributed or otherwise dealt without the express permission in writing of Royal Enfield”.
  • Page 4 4. Warranty is not applicable for discoloration of the Silencer & Exhaust pipe, as it is a natural process that will happen during usage. Contact Us: Royal Enfield Support : 1800-2100-007 Email : support@royalenfield.com Twitter : @RoyalEnfieldSupport Part No. 1041325/C / Qty. 4000 / Jan. ‘18...

  • Page 5: Table Of Contents

    CONTENTS Personal and Motorcycle Information ......................... Technical Specifications .............................. Recommended Lubricants ............................1 5 Safety Definitions ................................. Motorcycle Identification Numbers ..........................Location of Key Parts ..............................Operation of Controls ..............................22 Pre-Operational Checks ............................... 45 Safe & Happy Riding ..............................47 Running in Period ................................

  • Page 6: Table Of Contents

    CONTENTS Tools & First Aid kit ............................... Minor Maintenance Tips .............................. 7 3 Long Trip Precautions ..............................98 Shock Absorber ................................100 Off Roading .................................. 101 Washing Procedure ..............................103 Storage Precautions ..............................107 Trouble Shooting ................................108 Warranty Terms & Conditions ............................112 Emission Warranty ...............................

  • Page 7: Personal And Motorcycle Information

    PERSONAL & MOTORCYCLE INFORMATION Name Door No./Street Locality City State Contact Nos. Res: Off: Mobile : E-mail : Engine No. Battery No. Frame No. Battery make Reg. No. Licence No. Date of Sale Valid till dt. Model Key No. : Tyre make Colour Sold by...

  • Page 8: Technical Specifications

    TECHNICAL SPECIFICATIONS ENGINE Engine Type ........Single Cylinder, 4 Stroke, SOHC, Air cooled, Fuel Injection Bore ..........78 mm Stroke ..........86 mm Displacement ........411 cc Compression ratio ......9.5:1 Max Power ........24.5 bhp (18.02 KW) @ 6500 rpm Max Torque ........
  • Page 9 TECHNICAL SPECIFICATIONS Engine oil grade ....... SAE 15W 50 API SL Grade JASO MA 2 Semi Synthetic Cooling ..........Air cooled with Oil cooler IGNITION SYSTEM Ignition system ........ Electronic ECU / Variable Spark plug ........Bosch - UR5CC Spark plug gap ......... 0.7 to 0.8 mm TRANSMISSION Clutch ..........
  • Page 10 TECHNICAL SPECIFICATIONS Gear Ratios 1st Gear ..........2.916:1 2nd Gear .......... 1.833:1 3rd Gear ........... 1.428:1 4th Gear ........... 1.173:1 5th Gear ........... 1:000:1 Secondary Drive ......5/8” Chain & Sprocket Secondary Ratio ......2.533:1 Drive Chain links ......110 links...
  • Page 11 TECHNICAL SPECIFICATIONS CHASSIS Frame ..........Half duplex split cradle Suspension Front ......Telescopic, Hydraulic Damping, Front wheel travel: 200 mm Rear ......Swing arm with Linkage type Hydraulic damping Mono shock, ......... Rear wheel travel: 180 mm Brakes Front Disc ....300mm Dia disc.
  • Page 12 TECHNICAL SPECIFICATIONS With Pillion Front ......27 PSI / 1.89 Kg/cm Rear ......34 PSI / 2.39 Kg/cm Steering lock ........In built Fuel tank capacity* ......15 + 0.5 litres approx * Low fuel warning ......Fuel Gauge (Red zone) 5.5 +0.5 litres approx.* Dead stock (unusable fuel) ....
  • Page 13 TECHNICAL SPECIFICATIONS ELECTRICALS Flywheel magneto ......221W @ 1500 rpm Generation ........Alternator, III Phase System ..........12V - DC Battery ..........12V - 8 AH MF Head lamp ........12V, H4-60/55W - BULB Tail lamp / Brake lamp ..... 12V - 4/1W LED Licence Plate illuminator ....
  • Page 14 Using bulbs/ electrical gadgets other than specified rating may lead to overloading / erratic behaviour / premature failure of electrical system. Modifications or fitments which are not approved by Royal Enfield, will seriously affect the performance of the vehicle and will render the warranty void.
  • Page 15 TECHNICAL SPECIFICATIONS DIMENSIONS Length ..........2190 mm Width ..........840 mm Height ..........1360 mm Wheel base ........1465 mm Ground clearance......220 mm Saddle Height ........800 mm WEIGHTS Kerb weight (90% fuel&oil) ... 191 kgs. Max. Pay load ........174 Kgs.

  • Page 16: Recommended Lubricants 1

    RECOMMENDED LUBRICANTS ENGINE OIL Grade SAE 15W 50 API SL Grade JASO MA 2 Semi Synthetic 2.3 Ltrs. (First Fill only ) 2.0 Ltrs. Approx. (during oil & filter element replacement in periodical Capacity maintenance) FRONT FORK OIL BRAKE FLUID Grade 2W/35 Grade...

  • Page 17: Recommended Lubricants

    As per the guidelines in the ISO 14001 Environmental Management System, customers are advised to carry out timely replacement of Engine, Front Fork and Brake oils, ONLY through a Royal Enfield Authorised Dealer / Service Center for the safe disposal of the used oils to prevent Environmental pollution.

  • Page 18: Safety Definitions 1

    SAFETY DEFINITIONS The information given under the titles : Warning, Caution and Note are for your safety and for the care and safety to your motorcycle and others. Please read these carefully and if disregarded may result in injury to yourself or others and damages to the motorcycle.

  • Page 19: Motorcycle Identification Numbers

    MOTORCYCLE IDENTIFICATION NUMBERS FRAME NUMBER ENGINE NUMBER Punched on steering head tube right side. Punched on crankcase top side. CAUTION It is illegal to tamper with OR alter the VIN / Engine numbers of the motorcycle as it will not only against the law BUT will render the vehicle registration AND warranty VOID.

  • Page 20: Location Of Key Parts

    LOCATION OF KEY PARTS 1. Horn Button 2. Turn Signal Switch 3. Head Lamp Dip Switch 4. Rear View Mirror Left Side 5. Wind Shield 6. Instrument Cluster 7. Rear View Mirror Right Side 8. Engine Stop Switch 9. Electric Start Switch 10.
  • Page 21 LOCATION OF KEY PARTS 1. Front Trafficator Right Side 2. Horn 3. Oil Level Window 4. Rear Brake Pedal 5. Rider Foot rest Right Side 6. Pillion Foot rest Right Side 7. Rear Trafficator Right Side...
  • Page 22 LOCATION OF KEY PARTS 1. Front Trafficator Left Side 2. Head Lamp 3. Tail Lamp 4. Rear Trafficator Left Side 5. Licence plate illuminator 6. Pillion Foot rest Left Side 7. Side Stand 8. Center Stand 9. Rider Foot rest Left Side 10.

  • Page 23: Operation Of Controls

    OPERATION OF CONTROLS STEERING LOCK LOCKING: Turn handle bar to extreme left or right position.  Switch ‘OFF’ ignition, gently depress key and turn anticlockwise further till steering is  locked and remove key. UNLOCKING: Insert key, turn clockwise to ignition ‘OFF’ position. If required, gently shake handle bar to help unlock steering ...
  • Page 24 OPERATION OF CONTROLS WARNING After unlocking steering AND before starting engine, check the handle bar free movement by turning to both left and right sides, several times. Failure to do so may cause unstable riding, leading to a potential accident, resulting in serious injury to both rider and other road users, besides causing severe damage to the motorcycle.
  • Page 25 OPERATION OF CONTROLS CLOSING: Gently depress cap till it is firmly locked in place and key can be removed.  Remove key and close flap.  Anti splash plate WARNING DO NOT overfill the fuel tank, stop filling when the fuel reaches bottom of anti- splash plate.
  • Page 26 OPERATION OF CONTROLS IGNITION SWITCH NOTE Key can be removed only if ignition is in ‘OFF’ or steering is locked.  WARNING Switch ‘OFF’ ignition switch whenever engine is not running. Failure to do so will cause the battery to discharge as the headlamp will remain continuously ‘ON’...
  • Page 27 OPERATION OF CONTROLS ENGINE STOP SWITCH Engine OFF Engine ON E-START SWITCH Depress & hold till engine starts. HORN Press...
  • Page 28 OPERATION OF CONTROLS DIMMER SWITCH High beam Low beam DAY FLASH Press for Head Light Flash. TURN SIGNAL SWITCH Left turn signal ON OFF (Push to cancel) Right turn signal ON...
  • Page 29 OPERATION OF CONTROLS MANUAL BI STARTER (CHOKE) Depress and hold to stablise idling RPM in cold condition / first time starting in cold mornings. RIDER & PILLION SEAT Locate key on left side & turn clock wise Lift pillion seat and remove. ...
  • Page 30 OPERATION OF CONTROLS INSTRUMENT CLUSTER A. Main LCD B. Speedometer C. Tell tales D. Tachometer E. Mode button F. Select button G. Compass LCD H. Fuel gauge...
  • Page 31 OPERATION OF CONTROLS A. MAIN LCD 1. Clock 2. Ambient Temperature 3. Service reminder 4. Odometer 5. Trip Value(A/B & F), AVG speed A/B 6. Side Stand indication 7. Gear position indication...
  • Page 32 OPERATION OF CONTROLS CLOCK Display in 12 hour format with AM/PM indication.  Will reset to 12:00 AM when battery is disconnected. ...
  • Page 33 OPERATION OF CONTROLS CLOCK SETTING Pressure Function Switch Action time (sec) SELECT & MODE pressed > 3 sec In ignition key ‘ON’ position (when vehicle not running) Enters into clock setting mode with No Speed input and hour digits starts to blink SELECT <...
  • Page 34 OPERATION OF CONTROLS AMBIENT TEMPERATURE INDICATION  Ambient temperature display can be changed from Celsius to Fahrenheit and vice versa.  The temperature indication may increase during vehicle riding /engine ‘ON’ condition due to increase of engine temperature.  Ambient temperature indication tolerance is + 2°C NOTE The ambient temperature valve should be referred to only when the engine is switched‘OFF’...
  • Page 35 OPERATION OF CONTROLS TEMPERATURE UNIT CHANGEOVER Temperature sensor push button management. Required button Mode  Pressure Function Button Action time (sec) In ignition key ‘ON’ position, long press and TEMPERATURE hold ‘MODE’ button for period > 10 secs to > 10 secs MODE UNIT CHANGE reset temperature units from degree Celsius to...
  • Page 36 OPERATION OF CONTROLS SERVICE REMINDER Service reminder is provided to remind about service due.  Spanner symbol will flash till vehicle is serviced at service center.  Service reminder can be reset ONLY by authorised personnel at  service center after service is completed. Service reminder symbol will flash on as per below distance input from odometer.
  • Page 37 OPERATION OF CONTROLS 4. ODOMETER Displays the cumulative kilometers the  vehicle has covered. TRIP A/B & AVG SPEED A/B Trip A/B indicates distance travelled in particular  trip. Avg A/B indicates average speed of vehicle in  particular trip mode.
  • Page 38 OPERATION OF CONTROLS Function Switch Pressure time (sec) Action SELECT < 1 sec In ignition key ‘ON’ position, Move to: AVA A TRIP A SELECT > 2.5 sec TRIP A/AVG A RESET Move to: TRIP B < 1 sec SELECT AVG A TRIP A/AVG A RESET >...
  • Page 39 OPERATION OF CONTROLS TRIP “F” MODE The word, Trip “F” will flash when the Trip “F” mode is active.  Trip “F” is provided to measure distance travelled by the  vehicle when fuel level in the vehicle is 5.5+0.5 lts. in the fuel tank so that the rider can plan fuel filling accordingly based on his trip requirements, Trip “F”...
  • Page 40 OPERATION OF CONTROLS WARNING NEVER attempt to operate the select or reset buttons while riding the motorcycle. Doing so may cause loss of concentration and unstable riding, leading to a potential accident, resulting in serious injury to both rider and other road users, besides causing severe damage to the motorcycle.
  • Page 41 OPERATION OF CONTROLS GEAR POSITION INDICATION  Displays the gear position in which the vehicle is traveling.  When in neutral the indication will be “0”.  When in gear the appropriate number between 1 to 5 will be displayed. C.
  • Page 42  CAUTION DO NOT run motorcycle incase the malfunction remains ‘ON’ continuously as it can cause severe damage to the ECU & Sensors. Please visit the nearest authorised Royal Enfield dealer to diagnose & rectify the defect in the EMS.
  • Page 43 OPERATION OF CONTROLS D. TACHO METER Indicates the RPM at which engine is working. 2. Useful for right selection of gear with respect to engine RPM. WARNING  Do not run engine with gears in neutral as RPM will go beyond red zone. ...
  • Page 44 OPERATION OF CONTROLS G. COMPASS LCD Useful for Navigation during riding.  Text indicates heading direction of vehicle. (N, S, E, W, NE, NW, SE, SW)  Arrow will always point to North.  Eg. if heading Northwest, text will display NW and arrow will be in top right corner to ...
  • Page 45 OPERATION OF CONTROLS WARNING DO NOT focus on the compass while riding. Doing so many cause loss of concentration and unstable riding, leading to a potential accident, resulting in serious injury to both rides & other road users besides causing severe damage to the motorcycle.

  • Page 46: Pre-Operational Checks

    PRE OPERATIONAL CHECKS Adequate fuel in fuel tank for the journey planned (Refer Page 24). 2. Tyres inflated to correct pressure (Refer Page 76). 3. No side wall cracks, cuts or abrasions in the front and rear tyres (Refer Page 75). 4.

  • Page 47: Pre Operational Checks

    PRE OPERATIONAL CHECKS 11. Head lamp, tail lamps, brake lamps and indicator lamps working correctly. 12. Front and rear wheel axle nuts tightened properly to torque (Refer Pages 78, 80). 13. Front and rear wheel spokes having proper tightness, no loose or broken spokes (Refer Page 75). 14.

  • Page 48: Safe & Happy Riding

    SAFE & HAPPY RIDING Please read this manual carefully to get to know the motorcycle and its maintenance schedules.  Please exercise utmost caution while refueling. Open the lid carefully and slowly. Refuel only in a well ventilated area  with the ignition switched ‘OFF’.
  • Page 49 SAFE & HAPPY RIDING Ride where other motorists can easily spot you. Please do not ride in another motorist’s “blind spot”.  Always signal well in advance before turning or changing lanes. Make sure that other motorists can see your signaling ...
  • Page 50 SAFE & HAPPY RIDING RIDING GEAR Motorcycle riding pants and jacket fitted with certified Armour.  Motorcycle riding boots.  Motorcycle riding gloves.  ISI, DOT or SNELL certified helmet as applicable for rider and pillion.  Wear a brightly colored jacket. ...
  • Page 51 SAFE & HAPPY RIDING SITTING POSTURE Correct sitting posture is a must for stable and safe riding. Sit with your shoulders completely relaxed.  Do not lock your elbows and retain them at a slight bend to enable maneuvering.  Hold the handle grip close to its inner end.
  • Page 52 SAFE & HAPPY RIDING WARNING The hydraulic disc brakes fitted on your motorcycle requires very less effort. Applying any one of the brakes suddenly may lock the wheels. Failure to adhere to this warning may cause loss of control on the motorcycle, leading to a potential accident, resulting in serious injury to both rider and other road users, besides causing severe damage to the motorcycle.
  • Page 53 CARGO & ACCESSORIES LOADING Please do not fit Non OE or Non genuine accessories as they may cause damage to the motorcycle and also affect the  riding and handling of the motorcycle. Please ensure cargo is securely strapped to the rear and sides of the motorcycle and do not become loose or shift while ...
  • Page 54 CARGO & ACCESSORIES CAUTION Exhaust gases contains poisonous carbon monoxide and chemicals, known to cause Cancer, Birth defects or other reproductive defects. Please park the motorcycle only in a well ventilated area and do not stay in the same place where the motorcycle is parked, especially when the engine and exhaust system are hot .

  • Page 55: Rules Of The Road

    RULES OF THE ROAD Be sure your number plate is installed in the position specified by law and is clearly visible at all times.  Ride at a safe speed that is consistent with the type of road surface you are on. Pay strict attention to whether the ...
  • Page 56 RULES OF THE ROAD Always sound your horn, actuate your turn signals, and exercise caution when passing other vehicles going in the  same direction. Never try to pass another vehicle going in the same direction at street intersections, on curves, or when going up/or down a hill.
  • Page 57 RULES OF THE ROAD Park your motorcycle on a firm and flat surface to prevent it from falling over.  Protect your motorcycle against theft. After parking your motorcycle, remove Ignition key from switch and lock the  steering head. SIDE VIEW MIRRORS Your motorcycle is equipped with convex mirrors and have a curved surface.

  • Page 58: Running In Period

    RUNNING IN PERIOD The Himalayan Motorcycle is capable of consistent high speeds. However as with any new motorcycle, a “RUNNING-IN” procedure is essential to help in proper “Bedding-In” of the various moving parts in your motorcycle and to achieve optimum performance subsequently. During the first 2000 Kms of run, do not exceed the speed limits as shown in the table below.
  • Page 59 RUNNING IN PERIOD Motorcycle First 500 kms 501 - 2000 kms Speed Gear 15 KMPH 20 KMPH 25 KMPH 30 KMPH 30 KMPH 40 KMPH 45 KMPH 55 KMPH 60 KMPH 80 KMPH...

  • Page 60: Starting

    STARTING Ensure Gear is in Neutral position and the Neutral lamp is glowing in the Instrument Cluster. To shift into neutral,  move the motorcycle back and forth gently, while simultaneously shifting the gear. CAUTION Do not attempt to shift gears when engine is ‘OFF’ and rear wheel is stationary as it will cause damage to gear shift mechanism.
  • Page 61 STARTING Depress Clutch Lever fully.  Press starter button and hold till engine starts.  CAUTION In case engine does not start, do not keep starter button pressed continuously as it will drain the battery. Release button and restart after a few minutes to allow battery to recoup.
  • Page 62 STARTING CAUTION Never accelerate the engine immediately after a cold start. The engine should be allowed to run slowly for 15 to 30 seconds. This will allow the engine to warm up and let oil reach all surfaces needing lubrication. Failure to adhere in damage to the engine.

  • Page 63: Gear Shifting, Riding & Stopping

    GEAR SHIFTING, RIDING & STOPPING Warm up engine for 2 minutes - until idling is consistent.  G E A R S H I F T PAT T E R N Press clutch lever towards the hand grip.  Press gear pedal with toe to engage 1st gear. ...
  • Page 64 GEAR SHIFTING, RIDING & STOPPING Lift gear lever with toe to engage 2nd and subsequent gears.  NOTE Always start the engine with gear in neutral position. Always move the motorcycle in first gear position only. The motorcycle may begin to slow down and show lack of power while climbing steep hills. In that case, you should shift to a lower gear so that engine will be operating in normal power range which will prevent the motorcycle from losing momentum.

  • Page 65: Parking

    PARKING PARKING MOTORCYCLE ON SIDE STAND Select a firm, flat surface.  Extend side stand. Tilt the motorcycle to the left, till it is supported firmly.  CAUTION When Side stand is in “ON” position. a) Engine will start if vehicle is in neutral, but will cut-off (ignition and fuel) when gear is engaged. b) Engine will not start if gear is engaged already.

  • Page 66: Periodical Maintenance

    If in case the motorcycle is used frequently in very dusty environment / severe climatic conditions / Poor Roads / stagnant water etc., the maintenance will need to be done earlier as may be required. Contact a nearest Royal Enfield Authorised Dealer / Service Center to carry out the periodical maintenance and for any expert advice. FREE SERVICE...
  • Page 67 (1) Tyre to be replaced if the tyre wear identification mark reached (2) To be done at authorised Royal Enfield Dealer / Service Center For maintenance after 50,000 Kms. , please repeat same frequency specified above, in consultation with a Royal Enfield Authorised Dealer / Service Center.
  • Page 68 (1) Tyre to be replaced if the tyre wear identification mark reached (2) To be done at authorised Royal Enfield Dealer / Service Center For maintenance after 50,000 Kms. , please repeat same frequency specified above, in consultation with a Royal Enfield Authorised Dealer / Service Center.
  • Page 69 (1) Tyre to be replaced if the tyre wear identification mark reached (2) To be done at authorised Royal Enfield Dealer / Service Center For maintenance after 50,000 Kms. , please repeat same frequency specified above, in consultation with a Royal Enfield Authorised Dealer / Service Center.
  • Page 70 (1) Tyre to be replaced if the tyre wear identification mark reached (2) To be done at authorised Royal Enfield Dealer / Service Center For maintenance after 50,000 Kms. , please repeat same frequency specified above, in consultation with a Royal Enfield Authorised Dealer / Service Center.
  • Page 71 (1) Tyre to be replaced if the tyre wear identification mark reached (2) To be done at authorised Royal Enfield Dealer / Service Center For maintenance after 50,000 Kms. , please repeat same frequency specified above, in consultation with a Royal Enfield Authorised Dealer / Service Center.

  • Page 72: Tools Kit

    TOOLS KIT The tool kit is strapped underneath the Pillion seat. S.No. Tool Description Purpose Qty. Allen Key 4 mm To remove side panels LH & RH To Loosen / tighten pinch bolt Allen Key 6 mm on fork end Tool Spark Plug To Loosen / tighten Spark plug To loosen / tighten screws...
  • Page 73 FIRST AID KIT A first aid kit is provided with the motorcyle for any emergency requirements. Please inspect the kit regularly and replace materials upon expiry. S.No. Description Qty. Antiseptic cream 5 gms Wash proof plaster 1.9 cm x 7.2 cm Gauze bandage 5 cm x 2 cm Sterilized Gauze Swab 5 cm x 5 cm Sterilized elastic plaster 7 cm x 6 cm...

  • Page 74: Minor Maintenance Tips 7

    The following simple maintenance activities will help in maintaining your motorcycle. However if you are in experienced or feel it is best done by an experienced person, we recommend you to get in touch with a Royal Enfield Authorised Dealer / Service Center.

  • Page 75: Minor Maintenance Tips

    MINOR MAINTENANCE TIPS PERIODICAL MAINTENANCE Lubricate the centre stand pivot periodically for smoother operation of centre stand.  Lubricate the centre stand mounting pivot.
  • Page 76 MINOR MAINTENANCE TIPS DRIVE CHAIN Clean the drive chain carefully. Apply chain lubricant while simultaneously rotating the rear wheel. Wipe off the excess lubricant. OIL LEVEL INSPECTION Place motorcycle on its center stand on a firm surface.  Warm up engine for a few minutes & switch off before checking oil level. ...
  • Page 77 MINOR MAINTENANCE TIPS SPARK PLUG Gap 0.7 to 0.8 mm CLEANING AND ADJUSTING PLUG GAP Remove spark plug using the plug spanner and tommy bar.  Clean the insulator tip and electrodes of the plug carefully.  Clean & adjust electrode gap every 500 km if required and replace every 15,000 kms. ...
  • Page 78 MINOR MAINTENANCE TIPS CAUTION Brake fluid is highly corrosive and can cause damage to painted parts. Please ensure brake fluid does not spill on any part of the motorcycle. In the event of a spill, please clean the area immediately with a soft cloth (preferably a wet cloth) to avoid damage.
  • Page 79 MINOR MAINTENANCE TIPS Use only recommended tyres & tubes, inflated to correct air pressure.  Front Rear Solo 1.75 kg/cm (25 PSI) 2.25 kg/cm (32 PSI) With Pillion 1.89 kg/cm (27 PSI) 2.39 kg/cm (34 PSI) WARNING Dismantling and reassembly of the wheel should be done ONLY by an experienced technician. Failure to do so may cause loss of control on the motorcycle, leading to a potential accident, resulting in serious injury to both rider and other road users, besides causing severe damage to the motorcycle.
  • Page 80 MINOR MAINTENANCE TIPS FRONT WHEEL REMOVAL Support front end of engine suitably such that the front wheel is off the ground.  Loosen pinch bolt on right fork end with 6 mm Allen key.  Hold spindle on right side and remove spindle nut and washer from left side. ...
  • Page 81 MINOR MAINTENANCE TIPS FRONT WHEEL REASSEMBLY Remove the spacer placed between the brake pads.  Locate wheel speed sensor lugs on the hub slot carefully.  Position wheel along with wheel speed sensor and spacer on left side between the front ...
  • Page 82 MINOR MAINTENANCE TIPS REAR WHEEL REMOVAL Ensure the motorcycle is on a firm, flat surface and the rear wheel is off the ground.  Gently remove the brake hose along with its rubber grommets from the locating clips on the ...
  • Page 83 MINOR MAINTENANCE TIPS REAR WHEEL REASSEMBLY Ensure the cush rubbers are in place in the wheel hub.  Insert the wheel assembly between the swing arms and position the cush rubbers on the rear  sprocket lugs correctly. Remove the spacer between the brake pads and locate the caliper such that the brake disc is ...
  • Page 84 MINOR MAINTENANCE TIPS CAUTION Do not force the spindle through as it will cause damage to the threaded end.  Ensure correct chain tension and rear wheel alignment with front wheel by adjusting the  adjusters on both left and right side of swing arm. Assemble washer and wheel axle nut on right side and tighten to correct torque.
  • Page 85 MINOR MAINTENANCE TIPS DRIVE CHAIN TENSION (FREE PLAY 25-30MM) Measure the drive chain free play on the top run of the chain.   25-30mm The recommended free play is 25 to 30 mm.  To adjust the chain tension and free play: Loosen rear wheel spindle nut.
  • Page 86 MINOR MAINTENANCE TIPS Tighten / loosen adjuster nut on right side to align the front and rear wheels and also to align  the reference marks on both left and right side of the swing arm. Tighten the lock nuts against the adjuster nuts, taking care not to disturb the adjuster nut ...
  • Page 87 MINOR MAINTENANCE TIPS ADJUSTMENTS - CLUTCH LEVER FREE PLAY 2 to 3 mm Clutch Lever (free play 2 - 3 mm) Loosen the cable outer lock nut (A).  Turn the Nut (B) Clockwise to reduce the play or Anticlockwise to increase the free play. ...
  • Page 88 MINOR MAINTENANCE TIPS REMOVAL OF BATTERY FROM THE MOTORCYCLE Remove side panel on the right side by unscrewing 2 hex socket button head screws.  Unlock (turn the key clockwise) and remove the pillion seat.  Remove front seat.  Disconnect both the terminal wires (negative first and positive next respectively).
  • Page 89 MINOR MAINTENANCE TIPS Remove the battery carrier bracket by loosening the hex bolt.  Remove the battery.  WARNING Always disconnect the Black negative (-) battery cable first and then the Red positive (+) cable while removing the battery connections. REASSEMBLY OF BATTERY ON MOTORCYCLE Position the battery in the battery carrier such that the terminals are facing inside.
  • Page 90 MINOR MAINTENANCE TIPS Place the terminal boot / cap properly.  Refit the battery bracket.  Refit right side panel.  Reassemble Rider seat & Pillion seat.  NOTE Clean the wire terminals free of corrosion and keep the terminals coated with petroleum jelly. CAUTION Keep the +ve and -ve cables firmly conneted to the respective battery terminals.
  • Page 91 MINOR MAINTENANCE TIPS CHANGING ELECTRICAL COMPONENTS HEADLAMP BULB DISMANTLING Remove the 2 screws holding the head lamp rim to the housing.  Gently pull out the head lamp rim along with reflector assembly.  Disconnect head lamp coupler. ...
  • Page 92 MINOR MAINTENANCE TIPS Remove the protective rubber cap over the bulb.  Gently press the bulb holding clip and release it from the slot in the reflector.  Remove the bulb from the reflector.  NOTE Never touch the bulb with your fingers. Finger prints will etch the glass and decrease bulb life. Always hold the bulb with clean dry cloth during handling.
  • Page 93 MINOR MAINTENANCE TIPS HEAD LAMP BULB REPLACEMENT Locate the 3 lugs in the bulb correctly in the reflector.  Locate the bulb holding clip over the bulb and lock it in the slot in the reflector.  Put the protective rubber cap over the bulb correctly such that the vent pipe is facing ...
  • Page 94 Assemble the 2 screws and tighten firmly.  TAIL LAMP The tail lamp has a LED lighting system. In the event of failure, the entire tail lamp assembly should be replaced. Contact an Authorised Royal Enfield Dealer / Service Center to replace the same.
  • Page 95 MINOR MAINTENANCE TIPS TRAFFICATOR BULB REPLACEMENT Remove the screw from the trafficator housing back side.  Remove outer lens.  Remove the fused bulb by pushing and turning in anticlockwise direction.  Position the new bulb inside the holder, ensuring that the pins in the bulb, match ...
  • Page 96 MINOR MAINTENANCE TIPS FUSE & CARRIER The fuse carrier is located under the rider seat.  Remove pillion seat & rider seat.  Open the fuse carrier lid & replace fuse as indicated inside the lid.  Replace the required fuse with the spare fuse available in the fuse carrier. ...
  • Page 97 MINOR MAINTENANCE TIPS BLADE FUSE USAGE LIST ID No. Function Rating ID No. Function Rating CHARGING FUSE HORN FUSE LIGHTING FUSE MAIN FUSE SPARE-1 SPARE FUSE 1 IGNITION - EFI FUSE SPARE-2 SPARE FUSE 2 INSTRUMENT CLUSTER/ SIGNALLING FUSE SPARE-3 SPARE FUSE 3 WARNING Please get the electrical system of your Motorcycle checked thoroughly and get the faults corrected immediately after...
  • Page 98 MINOR MAINTENANCE TIPS WINDSHIELD CLEANING Wipe the windshield with a soft cloth. Do not wipe vigorously as it will cause scratches on the windshield. Use a mild detergent and lukewarm water to remove any hard coating, insect hits etc from the windshield.

  • Page 99: Long Trip Precautions

    LONG TRIP PRECAUTIONS CHECKS PRIOR TO THE COMMENCEMENT OF LONG JOURNEY Service the motorcycle at a Royal Enfield Authorised Dealer / Service Center.  Ensure sufficient quantity of petrol in the fuel tank for the journey planned.  Check and correct tyre pressure if necessary.
  • Page 100 LONG TRIP PRECAUTIONS ITEMS TO BE CARRIED Tool kit.  First aid kit.  Bulbs for Headlight, Trafficator light, Fuse.  Accelerator, Clutch cables.  Rear chain master link lock assembly.  Insulation tape.  Spark plug, Spark plug cap. ...

  • Page 101: Shock Absorber

    SHOCK ABSORBER SPRING PRELOAD & SHOCK ABSORBER SETTINGS INCREASING THE PRELOAD To increase spring preload, turn preload adjuster in the clockwise  direction. REDUCING THE PRELOAD To decrease the spring preload, turn preload adjuster in the anti-  Adjuster clockwise direction. Reduce Increase CAUTION...

  • Page 102: Off Roading

    OFF ROADING AFTER OFF ROADING It is recommended to check the following after off roading : TYRE PRESSURE Tyre pressure needs to be optimal for effective riding on surfaced roads.  Always check the tyre pressures are correct.  BRAKES Riding on dirty &...
  • Page 103 OFF ROADING SPRING PRELOAD & SHOCK ABSORBER SETTINGS The off road settings of spring & shock absorber settings will impair the motorcycle’s handling characteristics on  surfaced roads. Remember to correct the spring & shock absorber settings before returning to surfaced roads. ...

  • Page 104: Washing Procedure

    WASHING PROCEDURE PRECAUTIONS  Wash motorcycle when the engine is cold.  Cover the silencer, tail pipe, horn and control switches with suitable plastic bags and tie it firmly to prevent water entry.  Remove ignition key and seal key hole using adhesive tape. ...
  • Page 105 WASHING PROCEDURE Rinse motorcycle thoroughly with plain water to remove the detergent.  If possible, use compressed air and blow off water particles from the hard to reach areas of the motorcycle, electrical  connections etc. No direct jet at the edges of decal, electrical parts, coupler joints, silencer tail pipe, radiator lubrication points like ...
  • Page 106 WASHING PROCEDURE Location Don’ts Do’s Wipe Steering area with Cotton Cloth WARNING Do not spray high pressure water on top & bottom dust seal area, as shown. Steering Wet a small piece of cloth and gently ‘T’ Stem rub on required areas, to clean the steering tube area.
  • Page 107 WASHING PROCEDURE Location Do’s Don’ts Don’t use High pressure water jet on Oil Cooler protector Oil Cooler Fins to cover Damage the fins Location Wipe Head Don’t use High pressure lamp glass Water on Head lamp Instrument with Front & back Cluster Cotton Cloth...
  • Page 108 WASHING PROCEDURE Location Note Stickers on Front Mudguard & High pressure Rear water Jet should Mudguard not directly (Only Shown on these appplicable Locations. Himalayan Sleet Model).

  • Page 109: Storage Precautions

    Store motorcycle in a clean covered area free of moisture and dust.  For re-use after storage, it is preferable to get the motorcycle prepared through a Royal Enfield Authorised Dealer /  Service Center to ensure the motorcycle is restored to its peak operating conditions.

  • Page 110: Trouble Shooting

    We have listed below a few basic checks in case your motorcycle is not functioning. If in case the problem is not rectified after these checks, it is necessary to get the motorcycle checked by a Royal Enfield Authorised Dealer / Service Center to rectify the problem and to ensure trouble free performance.
  • Page 111 TROUBLE SHOOTING Symptom Check for / Remedy Observations Spark plug Cap/wire disconnected. Reconnect. Check if SIDE STAND is ON / SIDE STAND SWITCH Engine Does MALFUNCTION. 5. Engine Cranking but not starting not start Check if gear is engaged and the side stand is down. If the ambient Temperature is low use Manual Bi-starter Idling RPM set too low / setting disturbed.
  • Page 112 TROUBLE SHOOTING Symptom Observations Check for / Remedy 1. Typically happens after a Refill / Drain out entire fuel and Refill with fresh fuel from a Engine Adulterated / Water in Fuel. reputed filling station. Misfires & Runs 2. Motorcycle driven in Low gear / High RPM Excessive Engine temperature.

  • Page 113: Warranty Terms & Conditions

    2. In order to avail warranty benefits by second or subsequent owner, the second/ subsequent owner should inform the nearest Royal Enfield Service Center about the purchase of the bike and shall fill in the requisite details in the form as requested by Royal Enfield.
  • Page 114 WARRANTY TERMS & CONDITIONS 6. Claims on proprietary items like tyres, tubes, spark plug, battery etc. should be taken up with the respective manufacturer or their authorised agents in the area directly by the customer. RE shall not be liable in any manner to replace them through their dealers.
  • Page 115 (m) Oxidization of buffed/painted/powder coated items etc. 8. Use only Royal Enfield approved parts and accessories. Use of certain other manufacturer’s performance parts will void your new motorcycle warranty. 9. RE reserves the right to finally decide on all warranty claims.

  • Page 116: Emission Warranty

    The method/s of examination to determine the warranty conditions of the emission warranty related components will be at the sole discretion of Royal Enfield and / or our Authorised Dealer / Service Center and results of such examination will be final and binding.
  • Page 117 Royal Enfield will not be responsible for the cost of transportation of the motorcycle to the nearest Authorised Dealer / Service Center OR for any loss due to non availability of the motorcycle during the period of examination and repairs by Royal Enfield and / or their Authorised Dealer / Service Center.
  • Page 118  Under all circumstances uses lubricants and fuel as recommended by Royal Enfield.  Regularly obtains and carries out maintenance in accordance with Royal Enfield guidelines and enters the details in the Log  book. Immediately approaches the nearest RE Authorised Dealer / Service Center upon discovery of failure to comply with the ...
  • Page 119 The motorcycle has been used for competitions, races, and rallies or for the purpose of establishing records.  On examination by Royal Enfield or its Authorised Dealer / Service Center, if the motorcycle shows that any of the conditions ...
  • Page 120  (30,000 Kms / 3 years from the date of first sale). TIPS TO REDUCE POLLUTION Ensure that the periodical maintenance is carried out as stipulated in the owner’s manual through a Royal Enfield Authorised  Dealer / Service Center.

  • Page 121: Service Coupons 1

    (whichever is earlier) is availed. Please avail these services at the specified time, in any of the Royal Enfield Authorised Dealer / Service Center nearest to you and as a token of satisfactory service, kindly return the service coupons duly filled in and signed, to the service outlet.
  • Page 122 1ST FREE SERVICE 500 KMS or 1 MONTH WHICHEVER IS EARLIER FROM DATE OF SALE Free Customer Name : Dealer Code : Service Address : 500 Kms Frame No: Regn. No: 1 Month Engine No: Sale Date: whichever is Motorcycle Installation Form No. Serviced Date: earlier from the ODO Reading :...
  • Page 123 1ST FREE SERVICE ACTIVITIES Water wash the motorcycle and dry it with a clean cloth CUSTOMER COPY Battery terminals Clean and apply petroleum jelly Engine Oil Replace Oil filter element Replace Job Card No: Engine oil strainer on crank case LH Clean Inlet &...
  • Page 124 2ND FREE SERVICE 5000 KMS or 6 MONTHS WHICHEVER IS EARLIER FROM DATE OF SALE Free Customer Name : Dealer Code : Service Address : 5000 Kms Frame No: Regn. No: 6 Months Engine No: Sale Date: whichever is Motorcycle Installation Form No. Serviced Date: earlier from the ODO Reading :...
  • Page 125 2ND FREE SERVICE ACTIVITIES Water wash the motorcycle and dry it with a clean cloth CUSTOMER COPY Battery terminals Clean and apply petroleum jelly Engine Oil Replace Oil filter element Inspect Job Card No: Engine oil strainer on crank case LH Clean Inlet &...
  • Page 126 3RD FREE SERVICE 10,000 KMS or 1 YEAR WHICHEVER IS EARLIER FROM DATE OF SALE Free Customer Name : Dealer Code : Service Address : 10,000 Kms Frame No: Regn. No: 1 Year Engine No: Sale Date: whichever is Motorcycle Installation Form No. Serviced Date: earlier from the ODO Reading :...
  • Page 127 3RD FREE SERVICE ACTIVITIES Water wash the motorcycle and dry it with a clean cloth CUSTOMER COPY Battery terminals Clean and apply petroleum jelly Engine Oil Replace Oil filter element Replace Job Card No: Engine oil strainer on crank case LH Clean Inlet &...
  • Page 128 4TH FREE SERVICE 15,000 KMS or 1 ½ YEARS WHICHEVER IS EARLIER FROM DATE OF SALE Free Customer Name : Dealer Code : Service Address : 15,000 Kms Frame No: Regn. No: 1½ Years Engine No: Sale Date: whichever is Motorcycle Installation Form No.
  • Page 129 4TH FREE SERVICE ACTIVITIES Water wash the motorcycle and dry it with a clean cloth CUSTOMER COPY Battery terminals Clean and apply petroleum jelly Engine Oil Replace Oil filter element Replace Job Card No: Engine oil strainer on crank case LH Clean Inlet &...
  • Page 130 5TH PAID SERVICE 20,000 KMS or 2 YEARS WHICHEVER IS EARLIER FROM DATE OF SALE Paid Customer Name : Dealer Code : Service Address : 20,000 Kms Frame No: Regn. No: 2 Years Engine No: Sale Date: whichever is Motorcycle Installation Form No. Serviced Date: earlier from the ODO Reading :...
  • Page 131 5TH PAID SERVICE ACTIVITIES Water wash the motorcycle and dry it with a clean cloth CUSTOMER COPY Battery terminals Clean and apply petroleum jelly Engine Oil Replace Oil filter element Replace Job Card No: Engine oil strainer on crank case LH Clean Inlet &...

  • Page 132: Paid Service & Maintenance Record

    PAID SERVICE / MAINTENANCE RECORD Type of Royal Enfield Authorised S.No. Date Brief details of service Service Dealer / Service Center...
  • Page 133 PAID SERVICE / MAINTENANCE RECORD Type of Royal Enfield Authorised S.No. Date Brief details of service Service Dealer / Service Center...
  • Page 134 R3 : Uttarkhand & Uttar Pradesh R8 : Goa & Maharashtra R10 : Karnataka R1 : Chandigarh, H.P, J&K, Punjab R6 : Orissa & West Bengal Royal Enfield Royal Enfield Royal Enfield Royal Enfield Royal Enfield Door No. 2067/1, 2068/2, UGF 15-19, Landmark Arcade, Plot No.16, Sector -1,...

  • Page 135: Authorised Dealers

    AUTHORISED DEALERS ANDHRA PRADESH ANDHRA PRADESH ANDHRA PRADESH ANDHRA PRADESH ANDHRA PRADESH Aml a pur am K u r n o o l O n go l e Vijayawada- Kannur E l u r u Pravallika Motors Shri Jayalakshmi Automobiles Sandhya Automotives Classic Automotive Lekhana Automotives...
  • Page 136 Shahila Expositions Pvt Ltd Se et ha mm ad ha r a Riders cafe SD Royal PNN Automobiles +91 9435549786 Royal Enfield Company Stores +91 9199547786 +91 9957714273 +91 9334038042 0361-2335025 +91 8897353382 H a j i p u r...
  • Page 137 AUTHORISED DEALERS B I H A R B I H A R B I H A R C H AT T I S G A R H C H AT T I S G A R H Si t a mar hi Muzaffarpur- Maripur P u r n e a...
  • Page 138 AUTHORISED DEALERS G U J A R AT G U J A R AT G O A G U J A R AT G U J A R AT B h a v na g a r Goa - Margoa A h m e d a b a d - Hi m ma t N a ga r N a v s a r i...
  • Page 139 AUTHORISED DEALERS H A R YA N A G U JA R AT H A R YA N A H A R YA N A H A R YA N A Ambala - Ambala P a l w a l S o n i p a t J i n d Su r en dr a nag ar...
  • Page 140 S o l a n L e h ( A S P ) J a m s h e d p u r -A d i t y a p u r G.R.Motors Parkash Royal Enfield Tapan Industries Venture Third Pole Aruna Motors...
  • Page 141 Sri sai Sadguru Motors H S R Services Brahmi Motors Bagalkot Motors stage +91 9071766021; +91 9343735655 +91 9743637456 +91 8884128877; Royal Enfield Company Store 9071766025 080-22133119 08385-226836 9916361134 +91 9902180044 Bangalore- Peenya Bangalore - B B e l g a u m 080-40905108;...
  • Page 142 AUTHORISED DEALERS K A R N ATA K A K A R N ATA K A K A R N ATA K A K A R N ATA K A K A R N ATA K A Mysore (ASP) Kuvempu H a s s a n M a n d y a Tu mkur...
  • Page 143 Edapal ly Intrepid Works Marikar (Motors) Ltd. Tr i va n d r um - At t i n ga l Marikar (Motors) Ltd Royal Enfield Company Store +91 8606933008 Concept Bikes +91 9947031120; 9947031121 +91 9388077010; 8606863336 +91 7025233912...
  • Page 144 AUTHORISED DEALERS K E R A L A MADHYA PRADESH MADHYA PRADESH MADHYA PRADESH M A H A R A S H T R A Tri vandrum - Kaimanam Bhopal - Hamidi a Road Gw al i o r K h a n d w a A hm ed na ga r Rimik Motors Pvt.
  • Page 145 AUTHORISED DEALERS M A H A R A S H T R A M A H A R A S H T R A M A H A R A S H T R A M A H A R A S H T R A M A H A R A S H T R A A u r a n g a b a d - C I D C O - C h a n d r a p u r...
  • Page 146 AUTHORISED DEALERS M A H A R A S H T R A M A H A R A S H T R A M A H A R A S H T R A M A H A R A S H T R A M A H A R A S H T R A Mumbai - T hane (Ulhas Nagpur - War dhaman...
  • Page 147 S h i l l o n g S a n g l i Del hi - Najafgarh Waluj - Pandharpur Kay’s Autos Merin’s Royal Enfield Outer Delhi Motorcycles Abhay Auto Godavari Agro Serivces Pvt. Ltd +91 9810433555 +91 8258811320 +91 9540941601 +91 7768073003;...
  • Page 148 AUTHORISED DEALERS NEW DELHI & NCR NEW DELHI & NCR NEW DELHI & NCR NEW DELHI & NCR O R I S S A B ar gar h Delhi - Padapadganj New Delhi (ASP) Ghazi abad (ASP) NCR-Noi da - Sector 10 Balaji Motors Jai Shiv enterprises...
  • Page 149 AUTHORISED DEALERS P U N J A B O R I S S A O R I S S A P U N J A B P U N J A B K e o n jh a r Bh ub aneshwar - NH 5 - A b o h a r Bhati nda-Goni ana Road...
  • Page 150 AUTHORISED DEALERS P U N J A B P U N J A B P U N J A B P U N J A B P U N J A B Jalandar - G.T.Road M o h a l i Nakodar (ASP) Ludhi ana - Jodhewal...
  • Page 151 AUTHORISED DEALERS R A J A S T H A N P U N J A B R A J A S T H A N R A J A S T H A N R A J A S T H A N B a nswa r a Jaipur (ASP)-Sudershan Na ga ur...
  • Page 152 Coi mbat ore - Hope P e r u n g u d i Shiv Sholai motors S.M.Motors +91 7299042018 College, Peelamedu Royal Enfield Company store +91 9500008699 +91 7373778259, 044-49595867; 22410272 Royal Enfield Company Store +91 8939958655 +91 9786177477 9994852482;...
  • Page 153 AUTHORISED DEALERS TA M I L N A D U TA M I L N A D U TA M I L N A D U TA M I L N A D U TA M I L N A D U N a m a k k a l T i r u p u r Hosur (ASP) - Seet har am...
  • Page 154 H yd er a ba d- Er r ag ad a +91 8297626789 KY Motors R a m ac h a n d r a pu r a m , +91 8121091210 Royal Enfield Company Store B H E L +91 8885198222 Mahabub Nagar 040-64449494; 3434 +91 9989055856;...
  • Page 155 A l i g a r h H a l d w a n i Ro o r ke e D e or i a Maindola Royal Enfield B a r a b a n k i Suri Sales (P) Limited Goswami Automobiles...
  • Page 156 AUTHORISED DEALERS UT TAR PRADESH UT TAR PRADESH UT TAR PRADESH UT TAR PRADESH UT TAR PRADESH G h a z i p u r K a n p u r Meer ut - Jagriti Vihar E t aw a h Lucknow - Alambagh Moto Riders Shri Sai Chandra Automobiles...
  • Page 157 Kolkat a - Anandapur (Auto Division) D a n k u n i - H o o g h l y SG Automobiles Asia Royal Motors Royal Enfield Company store +91 8170030003; Universal Traders +91 9830477788 +91 9935185230 +91 9874852522...
  • Page 158 AUTHORISED DEALERS B E N G A L WEST B ENGAL Kol kata - Shakespeare Si liguri - Matigara S a r a n i Riders Corner East India Agro Indus. Pvt. Ltd +91 9002223222 +91 9874977006 Si liguri - 2nd Mi le 033-22824400;...
  • Page 159 PARTS STOCKIST DISTRIBUTOR B an g a l o r e Andhr a Pr adesh G o p a l g a n j M a r g o a JAMMU & KASHMIR Shri Harishankar Motors Saini Motors Fixwheel Motors Vi j ay aw ad a J a m m u +91 9771880938...
  • Page 160 PARTS STOCKIST DISTRIBUTOR L u c k n o w- Tr a n s p o r t Tr i va n d r u m N a g p u r P U N J A B Er o d e Nag ar Subha Auto Wares Siddarth Spares...

  • Page 161: Notes

    NOTES...
  • Page 162 1041325/C...

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