Page 1 ROYAL ENFIELD OWNER’S MANUAL...
Page 2 1800 - 210 - 0008 1. Product Update 2. Feedback 3. Dealer Locator Roadside Assistance (RSA) To access dealer details scan the QR code 1800 - 210 - 0007 Support@royalenfield.com @royalenfield www.royalenfield.com Download the ROYAL ENFIELD APP and explore more...
Page 3 FOREWORD Welcome to your new Royal Enfield Himalayan. The all-new Himalayan is a creature of its environment. A profound, mystical space that is always changing, and changing fast. There was no one machine designed for this journey. Until now. The all-new Himalayan has many motorcycles rolled into one.
Page 4 Please take care while disassembling and assembling the seats, and sheet metal parts, as any sharp edges will lead to injuries. “© Copyright 2023 Royal Enfield (A unit of Eicher Motors Ltd.). All Rights Reserved. No part of this manual shall be copied, distributed or otherwise dealt without the express permission in writing from Royal Enfield”.
Page 5: Table Of Contents
Pre-operational checks ........... 68 Emission warranty............130 Running in period ............69 Evaporative emission control system warranty....135 Starting ................70 Service / Maintenance record ........136 Gear shifting, riding and stopping ........74 Notes ................137 Royal Enfield Himalayan...
Page 6: Safety Definitions
Indicates a potentially hazardous situation. Disregarding this message may result in injury to rider or other persons. CAUTION This message, if disregarded, may result in damage to the motorcycle. NOTE Indicates important and useful messages for better understanding. Royal Enfield Himalayan...
Page 7: Personal And Motorcycle Information
Locality / Town City Country Res: Off: Contact No. Mobile: Email: Licence No. Valid till: Model Color: Engine No. VIN. No. Tyre Make Front: Rear: Tyre Nos. Front: Rear: Battery make Battery No. Sold by Date of Sale Royal Enfield Himalayan...
Page 8: Safe Riding Tips / Guidelines
 Open the fuel tank cap slowly.  Use only genuine Royal Enfield spare parts and approved accessories. Use of other manufacturer’s  Do not fill the fuel in tank to its brim. Please fill...
Page 9 Pay strict attention to road surfaces and wind conditions. with its operation and handling characteristics under Any motorcycle may be subject to the following up-setting all conditions. forces:  Wind blasts from passing vehicles.  Rough or uneven road surfaces. Royal Enfield Himalayan...
Page 10 Lack of regular maintenance at the suggested intervals  When carrying a pillion rider, it is your responsibility may affect the safe/durability/longevity operation of instruct them on proper riding procedures. your motorcycle. Royal Enfield Himalayan...
Page 11  Consult your Royal Enﬁeld Authorised Service Centre regarding any questions or problems that occur in the operation of your motorcycle. Failure to do so may aggravate an initial problem, cause costly repairs and jeopardize your personal safety. Royal Enfield Himalayan...
Page 12: Rules Of The Road
Never try to pass another vehicle going in the same down and wait for the light to change to green. Never direction at street intersections, on curves, or when run through a yellow or red traffic light. going up / or down a hill. Royal Enfield Himalayan...
Page 13 Your motorcycle is equipped with convex mirrors and have clearly with reference to your riding posture. a curved surface. Royal Enfield Himalayan...
Page 14: Accessories And Luggage
 Do not exceed 110 km/h when riding solo, carrying a and luggage racks can adversely affect handling of the pillion or payload on an accessory equipped motorcycle. Use only Royal Enfield genuine motorcy- motorcycle. cle accessories which are model specific and follow ...
Page 15  Royal Enﬁeld cautions you against use of nonstandard parts such as aftermarket and custom made extended front forks which may adversely aﬀect the perfor- mance and handling of the motorcycle. Removing or altering original parts may adversely aﬀect the perfor- Royal Enfield Himalayan...
Page 16: Technical Specifications
Spark plug gap ....0.8 mm to 0.9 mm Compression ratio ....11.5:1 Max power ......29.44 kW (40.02 PS) @ 8000 rpm Max torque ......40 Nm @ 5500 rpm Idle RPM ......1300 rpm Starting ....... Electric start Royal Enfield Himalayan...
Page 17 Front disc....... Hydraulic disc brake, 320 mm ventilated disc, double piston 1.286:1 caliper 1.087:1 Rear disc ......Hydraulic disc brake, 270 mm ventilated disc, single piston 0.958:1 caliper Secondary drive....Sprockets and chain (5/8 Pitch) Brake system ....Dual channel ABS, Switchable Royal Enfield Himalayan...
Page 18 Low fuel warning ....3 L ± 0.5* L Dead stock......0.95 L to 1.15* L Front 32 psi 32 psi * The above values are approximate and the actual fuel Rear 32 psi 32 psi filling capacity will vary from the values mentioned. Royal Enfield Himalayan...
Page 19 License plate illuminator ..12 V - LED Modifications or fitments which are not approved by Royal Enfield, will seriously affect the performance of the vehicle Instrument cluster....Colour TFT (Thin Film and will render the warranty void. Transistor) Royal Enfield Himalayan...
Page 20 The suspensions and tyres are designed to per- Wheelbase......1510 mm form only to the maximum gross vehicle weight. Ground clearance ....224 mm WEIGHTS Kerb weight (90% fuel and oil) ..196 kg Gross vehicle weight ......394 kg Royal Enfield Himalayan...
Page 21: Recommended Lubricants
2. Recommendation subject to change without notice. 3. The above values are approximate and the actual capacity will vary. CAUTION Use of wrong oil grade will reduce the life of the moving parts and seriously aﬀect performance. Royal Enfield Himalayan...
Page 22: Motorcycle Identification Numbers
CAUTION It is illegal to tamper with or alter the VIN/Engine numbers of the motorcycle as it will not only against the law but will render the vehicle registration and warranty void. Royal Enfield Himalayan...
Page 23: Location Of Key Parts
2. Turn signal switch 3. Instrument cluster 4. Mode switch R.P.M 1000 00:12 km/h 5. Ignition/Engine kill switch 1831 km 6. Hazard switch 7. USB charger port 8. Fuel tank cap 9. Joystick 10. Horn switch 11. Home button Royal Enfield Himalayan...
Page 24 LOCATION OF KEY PARTS 1. Right trafficator rear 2. Pillion seat 3. Rider seat 4. Right side panel 5. Head lamp 6. Right trafficator front 7. Horn 8. Rear brake pedal 9. Oil level window Royal Enfield Himalayan...
Page 25 LOCATION OF KEY PARTS 1. Left trafficator front 2. Fuel tank 3. Left side panel 4. Left trafficator rear 5. License plate illuminator 6. Saree guard (If fitted) 7. Side stand 8. Center stand 9. Gear change lever Royal Enfield Himalayan...
Page 26: Operation Of Controls
NOTE turn to anticlockwise direction to lock the steering system.  Key can be removed only if ignition is in OFF or steering is locked.  Turn the key in the clockwise direction to unlock the steering. Royal Enfield Himalayan...
Page 27 In case fuel spills over the painted surfaces wipe it off immediately as it may leave a permanent stain.  Do not smoke while refueling or when fuel tank cap is open.  Lift key ﬂap on fuel tank cap and insert key. Royal Enfield Himalayan...
Page 28 Failure to do so will discharge the battery due to the headlamp being continuously ON. IGNITION/ENGINE KILL SWITCH E-START SWITCH “OFF” Push and hold electric start switch until engine starts for a maximum of 5 seconds. “ON” Royal Enfield Himalayan...
Page 29  Press the hazard button to hazard blinking ON. - Unless manual deactivation (OFF). CAUTION  Hazard flasher cannot be activated in ignition switch OFF condition.  Hazard flashing will create a strain on battery. Do not use hazard warning for longer period unless necessary. Royal Enfield Himalayan...
Page 30 “ON”. beam indicator tell tale located in instrument cluster  All the trafficator lamps will flash simultaneously. will glow when high beam is selected. HORN Press the horn button to sound horn. High beam Low beam Royal Enfield Himalayan...
Page 31 To cancel the turn signal lights, push the switch in after it has returned to the center TURN SIGNAL SWITCH position. ⇦ Left turn signal “ON” ⇧ “OFF” (Push to cancel) ⇨ Right turn signal “ON” Royal Enfield Himalayan...
Page 32 Mode button on right side switch cube, it’s used to change  Performance + ABS ON the riding modes.  Performance + Rear ABS OFF  ECO + ABS ON  ECO + Rear ABS OFF Royal Enfield Himalayan...
Page 33 + Rear ABS OFF in static condition, press the MODE button two times, the display shows perfor- we can able to change the ABS mode from ABS OFF to ABS ON. Royal Enfield Himalayan...
Page 34  Insert the key on the pillion seat key slot and turn clockwise direction. SIDE PANEL RIGHT  To access the right side panel loosen and remove the Allen bolt by using 4 mm Allen key available in the tool kit. Royal Enfield Himalayan...
Page 35  Place the removed seat in a safe location to prevent from scratches and dirt. PILLION AND RIDER SEAT ASSEMBLY  Slide the seat forward direction and ensure the rider  Then slide the rider seat backward direction to remove seat aligned with frame. the rider seat. Royal Enfield Himalayan...
Page 36  Ensure the pillion seat aligned with frame and press seat to lock with key in position. IF PRESS JOYSTICK LEFT  The following details are displayed on the advanced dashboard.  Trip 1  Trip 2  Fuel range  Instantaneous fuel consumption Royal Enfield Himalayan...
Page 37  Press the joystick right from the first detail to go back to the home screen. 1831 1831  The home screen can be switched only from the first Fuel Consumption Fuel Range --.- km/l option in the advanced dashboard. Royal Enfield Himalayan...
Page 38  Distance to empty is a features which shows how 1. Appearance much distance the vehicle can run while in reserve tank/low fuel indicator starts glowing. 2.Trip preference  This will start showing in the cluster when fuel gauge 3.My vehicle shows low fuel indicator. Royal Enfield Himalayan...
Page 39 Golden line 1831 km ii. Background 1831 km Settings iii. Brightness Settings System My Vehicle iv. Screen type Information System  The options shall be navigated by joystick up & down press and selected by joystick center press. Royal Enfield Himalayan...
Page 40 & down press and selected by the use of joystick cen-  Press the home button on the LH switch cube to go ter press. back.  Press the home button on the LH switch cube to go back. Royal Enfield Himalayan...
Page 41 - dark theme). instrument cluster. The dark theme shall be applicable to both Analog and  There are two options available: Auto and dark theme. Digital screen type. Royal Enfield Himalayan...
Page 42 Brightness  Press the home button on the LH switch cube to go back.  Screen can be changed from analog to digital by long pressing the Mode button on the RH switch cube. Royal Enfield Himalayan...
Page 43  The following options are available in trip preference menu. press and selected by joystick center press. i. Reset trip  Press the home button on the LH switch cube to go back. ii. Analogue content iii. Digital content Royal Enfield Himalayan...
Page 44  The following options are available.  Trip distance  Average fuel consumption 1831 km 1831 km  Trip time Reset Trip 2 ? Reset Trip Reset Trip 2  Average speed Confirm Decline  Max speed Royal Enfield Himalayan...
Page 45  Any four of the above options will be shown in the digi- Max Speed tal screen.  Press the home button on the LH switch cube to go  Press the home button on the LH switch cube to go back. back. Royal Enfield Himalayan...
Page 46  The content to be shown in the advanced dashboard  Press the home button on the LH switch cube to go can be customized based on rider preference in my back. vehicle menu. Royal Enfield Himalayan...
Page 47  Center press the joystick with the clock option selected press and selected by joystick center press. to explore the options.  Press the home button on the LH switch cube to go  The following options are available in the clock menu. back.  24H Royal Enfield Himalayan...
Page 48 & time format values, while joystick left & right is used to switch between hour,  The options can be navigated by joystick up and down minute & time format selection. press and selected by joystick center press. Royal Enfield Himalayan...
Page 49  Press the home button on the LH switch cube to go back. NOTE 1831 km 1831 km Speed/Distance Speed/Distance If the speed/distance is in km then either km/l or L/100 km Miles Kilometers options are available to select and the remaining options Miles are grayed out. Royal Enfield Himalayan...
Page 50  The following options are available in the menu.  English  Celsius  Italian  Fahrenheit  The options can be navigated by joystick up and down  Spanish press and selected by joystick center press.  Portuguese Royal Enfield Himalayan...
Page 51 1831 km Temperature 5. INFORMATION German French  From the settings menu center press the joystick with the information option selected to explore the options.  Press the home button on the LH switch cube to go back. Royal Enfield Himalayan...
Page 52  The options can be navigated by joystick up and down Firmware Version press and selected by joystick center press.  Press the home button on the LH switch cube to go  Press the home button on the LH switch cube to go back. back. Royal Enfield Himalayan...
Page 53  Center press the joystick with the firmware version menu. option selected to view the current firmware version of i. Navigation the instrument cluster. ii. Music  Press the home button on the LH switch cube to go iii. Android call or phone back. Royal Enfield Himalayan...
Page 54 TFT cluster mobile connectivity information.  If mobile phone connectivity is disabled from the vehicle, the favorite function will also gets disabled.  Huawei phones are not compatible with our app; we do not offer support for them. Royal Enfield Himalayan...
Page 55 1135 --.- km  Press the home button on the LH switch cube to go  Press the home button on the LH switch cube to go back. back. NOTE For iOS, Apple music alone will work. Royal Enfield Himalayan...
Page 56 Calling.. Press the home button on the LH switch cube to go  Press the home button on the LH switch cube to go back. back. NOTE For iOS, call and message will not be supported. Royal Enfield Himalayan...
Page 57 R.P.M 1000 15:34 Side Stand km/h 1475.5 10:00 100 Side 999999 Stand km/h --.- km  Press the home button on the LH switch cube to go back. NOTE Compass will function, only when there is active navigation. Royal Enfield Himalayan...
Page 58 11. Ambient sensor 1831 12.Home screen 13.Left turn indicator 14.General warning symbol 15.Engine MIL 16.Gear indication 1. Mobile connectivity symbol 17.Fuel bar gauge 2. Real time clock (RTC) 18. Engine RPM gauge 3. Ambient air temperature Royal Enfield Himalayan...
Page 59 13. Odometer (km/miles can be selected based on country) 14. Mobile connectivity symbol 1. Gear indication 15. Real time clock (RTC) 2. Side stand indicator 16. Ambient air temperature 3. Ride mode 17.Home screen 18. Engine RPM gauge Royal Enfield Himalayan...
Page 60  In case of service reminder symbol is ON. Please plan value (ex: 9,900 km, 14,900 km etc.) for scheduled service at an authorised service center.  Service reminder can be reset only by authorised personnel at service centre after service is completed. Royal Enfield Himalayan...
Page 61  Displays the gear position in which the vehicle is km/h 1831 km traveling.  When in neutral the indication will be “N”.  When in gear the appropriate number between 1 to 6 will be displayed. Royal Enfield Himalayan...
Page 62 ABS system malfunc- the ECU & Sensors. Please visit the nearest authorised tion. Royal Enfield dealer to diagnose & rectify the defect in  (4) Turn right - Right turn signal ON. the EMS.
Page 63  Do not use the motorcycle for long duration with the fuel indication in last segment blinking. Refuel at the  Do not run motorcycle in case the ABS indicator lamp is earliest. “ON” continuously above 5 km/h. Royal Enfield Himalayan...
Page 64  Do not leave the USB port cap opened / closed partially to avoid any short circuit when not in use.  Do not insert any metal or conductive materials inside USB charging port which may lead to short circuit. Royal Enfield Himalayan...
Page 65 SOC and smart phone charging circuits. CAUTION  Customer to ensure USB port cap is closed and locked properly when not in use, warranty will not be pro- vided if port cap is damaged and not sealed properly. Royal Enfield Himalayan...
Page 66: Warning Indications And Safety Systems
ABS motorcycle. Get the brake system inspected and corrected through a nearest Authorised Royal Enfield Service Centre. Failure to do so can result in a serious injuries and loss  In the event of a sudden and hard application of the of life.
Page 67  Please ride carefully and apply brakes cautiously, espe-  Always use the approved front / rear tyres and rear cially while cornering. ABS cannot estimate the sprocket by Royal Enfield to ensure correct ABS “weight shifts” and momentum of the motorcycle operation.
Page 68  Switch OFF both ignition & stop switches, wait for a recommended to visit nearest dealership for necessary few seconds and switch ON the ignition and stop action. switch again, to start the engine. Royal Enfield Himalayan...
Page 69  Apply both the brakes simultaneously for better efficiency.  In the event of the ABS indicator remaining continu- ously ON, please take the motorcycle to a nearest Authorised Royal Enfield Service Centre to inspect the brake system. Royal Enfield Himalayan...
Page 70: Pre-Operational Checks
5. Smooth operation and free play in front and rear brake levers. 6. Engine oil and coolant level. 7. Headlamp, tail lamp, brake lamp and indicator lamps for proper functioning. 8. Proper functioning of all the warning lamps in the instru- ment cluster. Royal Enfield Himalayan...
Page 71: Running In Period
RUNNING IN PERIOD The Royal Enfield motorcycle as you would be experiencing NOTE is capable of consistent high speeds. However as with any The below table indicates the recommended engine speed new motorcycle, a “RUNNING-IN PERIOD” procedure is in rpm for optimum performance of the engine.
Page 72: Starting
 When both the ignition and engine kill switch is in “ON” position and after the vehicle is started, the MIL will glow for a few seconds and turns “OFF”, this indicates Royal Enfield Himalayan...
Page 73 CAUTION  In case the malfunction indicator does not turn OFF,  Push and hold electric start switch until engine starts get the motorcycle checked through an Royal Enfield for a maximum of 5 seconds. Authorised Service Centre for rectification.
Page 74  In case the engine does not start within 5 seconds, 10 V. Please get the motorcycle checked through an release starter switch and wait for about 5 seconds Royal Enfield Authorised Service Centre to identify and before attempting to start the engine again. correct the reason for not starting.
Page 75  Do not press the starter button more than 5 seconds glowing in the speedometer. To shift into neutral, after three successive cranking, wait for 15 to 20 sec- move the motorcycle back and forth gently, while onds the battery to recover. simultaneously shifting the gear. Royal Enfield Himalayan...
Page 76: Gear Shifting, Riding And Stopping
During acceleration / deceleration disengage the clutch completely, shift the gear and engage the clutch gradually (Not too slowly). Recommended up shift speed Recommended down shift speed Gear change km/h Gear change km/h Royal Enfield Himalayan...
Page 77 / other road users / passed by, besides damage to the motorcycle.  Always shift gears to neutral position just before bring-  Always exercise utmost caution while releasing clutch ing the vehicle to a complete stop. Royal Enfield Himalayan...
Page 78 Engine braking in a combination way to achieve effective braking. Engine braking is achieved by performing downshifting of the gear from the current gear to slow down the vehicle. Royal Enfield Himalayan...
Page 79: Parking
ﬁrm ground.  Extend side stand. Tilt the motorcycle to the left side, till it is supported ﬁrmly on the ground.  Apply pressure on the fulcrum lever on the center stand and pull the motorcycle backward. Royal Enfield Himalayan...
Page 80  The side stand is only designed for the weight of the motorcycle. Do not sit on the motorcycle when it is resting on the side stand. The side stand or frame may become damaged and the motorcycle may fall over. Royal Enfield Himalayan...
Page 81: Tools Kit And First Aid Kit
Sterilized Gauze Swab 5 cm x 5 cm Allen key 4 mm Sterilized elastic plaster 7 cm x 6 cm C-Spanner Elastic gauze bandage 8 cm x 1 m Double end spanner 10 x 13 First aid kit pouch Extension tube Royal Enfield Himalayan...
Page 82: Minor Maintenance Tips
Wipe oﬀ the excess lubricant to prevent dirt and grime from maintenance, we recommend you to get in touch with a accumulating. Royal Enfield Authorised Dealer / Service centre. DRIVE CHAIN HAND LEVERS, CENTER AND SIDE STAND  Spray drive chain with recommended chain cleaning PIVOTS solvent while simultaneously rotating rear wheel.
Page 83  Do not over ﬁll above the “MAX” mark as it may aﬀect  Start the engine from cold condition, allow the engine the clutch function. to idle for 2 to 3 minutes and stop the engine. Royal Enfield Himalayan...
Page 84  Install the filler cap. Start the engine from cold condi-  Lubricate plug O-rings with water based lubricant. tion and run for 1-2 minutes.  Tighten torque of drain plugs to 13±1 Nm.  Switch off the engine and wait 1 minute. Royal Enfield Himalayan...
Page 85 O-ring in the filter cover with water based lubricant.  Install the cover and tighten to 22±2 Nm, ensuring OIL FILTER REPLACEMENT spring is retained in the cover.  Remove the oil filter cover with O-ring and spring.  Remove and discard the oil filter. Royal Enfield Himalayan...
Page 86  Once drained, then replace the copper washer with a new part and tighten bolt to 10±2 Nm.  Expansion tank is drained by disconnecting small hose to radiator then refit the hose.  Carry out air bleeding. Royal Enfield Himalayan...
Page 87  Do not fill the coolant when a vehicle is on side stand condition.  Coolant from Total is ready to use and does not require  Remove the radiator expansion tank cap and fill the mixing. tank to the upper level line. Royal Enfield Himalayan...
Page 88  Refill with the same type of brake fluid. Adding a brake fluid other than DOT 4 may result in a harmful chemical Place your motorcycle in an upright position on a firm, level reaction. surface. Royal Enfield Himalayan...
Page 89  Keep brake fluid out of the reach of children.  Do not allow brake fluid to come into contact with the skin, the eyes or clothing. Royal Enfield Himalayan...
Page 90 MINOR MAINTENANCE TIPS  Periodically inspect wheels for spokes damage and  It is recommended to use Royal Enfield tyre specifica- wheel rim for wobbling or run out. tion in case of replacement of new tyres, failure to  Check proper seating of the tyre beading on the rim adhere the same may result in tyre damage and may whenever the tyre is reassembled.
Page 91 This in no way will affect the perfor- mance of the motorcycle or the braking system.  At Royal Enfield, we have robust and rigorous testing and development protocols and adhere to global vali-  Loosen and remove fork clamp bolt 2 Nos from LHS dation standards of quality and durability.
Page 92 CAUTION  Take care to secure the wheel spacers and speed sen- sor while removing the axle from the forks. Royal Enfield Himalayan...
Page 93  Insert the wheel along with spacers between the fork  Take care not to damage the front brake disc or toner ends. Ensure the brake disc is located between the ring as it will affect the braking system and ABS. brake pads. Royal Enfield Himalayan...
Page 94 Insert the spin- 25 Nm. dle from the LHS and push until the threads of the spindle engage with those of the RHS fork leg then screw spindle until fully seated.  Tighten spindle bolt firmly on LH side. Royal Enfield Himalayan...
Page 95 / other road users and may lead to loss of life. REAR WHEEL REMOVAL  Ensure motorcycle is upright on a firm and flat surface.  Apply the center stand. Royal Enfield Himalayan...
Page 96  Hold wheel spindle on left side firmly and loosen hex nut on right side.  Push rear wheel fully into the swing arm.  Remove the nut and washer from the wheel spindle. Royal Enfield Himalayan...
Page 97  Remove support from wheel bottom and gently slide out rear wheel from the swing arm with rear sprocket, CAUTION brake disc and spacers. Ensure brake hose does not get damaged or kinked while removing. Support caliper assembly suitably and away from swing arm. Royal Enfield Himalayan...
Page 98  Ensure that the chain adjuster are located properly inside the swing arm left and right sides.  Do not pull up the rear brake pedal to lift or raise the motorcycle for any reason. Royal Enfield Himalayan...
Page 99  Check for free and smooth rotation of the rear wheel. ers and the center hole in the hub are aligned.  Assemble washer and hex nut on wheel spindle on right side. Royal Enfield Himalayan...
Page 100 Failure to do so will result in poor performance of motorcy- right side. cle which may lead to an accident causing injury to you /  Locate the caliper assembly on swing arm right side. other road users and may lead to loss of life. Royal Enfield Himalayan...
Page 101 2. Ensure the cable fitted correctly. 3. Steering handlebar to right hand lock position. 4. Using a 12 mm spanner, loosen the adjusting nut closest to the lifter arm fully and measuring the instrument. Royal Enfield Himalayan...
Page 102 4. At the specified point, press the chain upwards and service centre. measure the distance to the swing arm. 5. Press the chain downwards and measure the distance to  Adjuster nut should rest properly in the threaded the swing arm. region. Royal Enfield Himalayan...
Page 103 (b) Push the rear wheel to the extreme front in the swing after adjusting the chain and before tightening the rear arm slot. wheel spindle nut. (c) Turn the adjusting Allen bolt in small increments evenly on both sides, until the specified slackness is Royal Enfield Himalayan...
Page 104  The battery is located underneath the rider seat.  Remove the pillion and rider seat as per procedure.  Disconnect battery black negative (-ve) terminal bolt by using 10 mm spanner available in the tool kit. Royal Enfield Himalayan...
Page 105 For checking the battery voltage contact Royal Enfield Authorised Service Centre or battery service centre. ASSEMBLY ...
Page 106 MINOR MAINTENANCE TIPS  Connect battery red positive (+ve) terminal bolt.  Pull battery strap (belt) downwards to fix strap lock into battery strap bracket.  Connect battery black negative (-ve) terminal bolt. Royal Enfield Himalayan...
Page 107 Failure to do so may result in damage to the motorcycle electrical system. NOTE Clean the wire terminals free from corrosion and keep the terminals coated with petroleum jelly.  Disconnect head lamp coupler. Royal Enfield Himalayan...
Page 108  The headlamp has a LED lighting system. In the event of failure, the headlamp LED assembly should be replaced.  Contact an Royal Enfield Authorised Dealer/Service Centre to replace the same. HEADLAMP ASSEMBLY  Gently loosen and remove the LH & RH side head lamp ...
Page 109 This may be required to increase the visibility and to help prevent the other riders/vehicles passing Tighten and refit the head light beam adjustment screw.  nearby. Royal Enfield Himalayan...
Page 110 (A) has a LED lighting system. In the event of failure, the entire tail lamp/trafficator (B) & license plate illuminator (A) assembly should be replaced.  Contact an Royal Enfield Authorised Dealer/Service Centre to replace the same. Royal Enfield Himalayan...
Page 111 MINOR MAINTENANCE TIPS FUSE AND FUSE CARRIER  The fuse carrier is located underneath rider seat.  Insert ignition key and turn it clockwise.  Remove the pillion and rider seat outside for opening the same. Royal Enfield Himalayan...
Page 112 Spare fuse list NOTE Yellow Make sure the ignition switch is in “OFF” position when 10 A Spare fuse replacing the bulbs, fuses and electrical parts. Blue 15 A Royal Enfield Himalayan...
Page 113  Remove the pillion and rider seats as per procedure.  Remove the fuel tank bracket Allen bolt 3 Nos by using 5 mm Allen key available in the tool kit.  Pull out the fuel tank outside from frame. Royal Enfield Himalayan...
Page 114  Take out the cover from air filter box. NOTE Usage of high pressure compressed air is not recom- mended to clean air filter element. Fitment of air filter ele- ment is in the reverse order of removal process. Royal Enfield Himalayan...
Page 115: Long Trip Precautions
CHECKS PRIOR TO THE COMMENCEMENT OF A ITEMS TO BE CARRIED LONG JOURNEY  Tools kit.  Service the motorcycle at Royal Enfield Authorised  First aid kit Service Centre.  Trafficator light and fuse.  Ensure sufficient quantity of fuel is always available in ...
Page 116: Rear Suspension Setting
 The best spring preload setting is achieved when it is set for the weight of the rider and that of any luggage and a passenger. Loosen Tighten  The adjuster is a 6 step adjuster and it is kept at first notch position. Royal Enfield Himalayan...
Page 117 Based on rider weight Laden / Two up / Rider + Pillions / Rider Up to a maximum of 196 kg pay- + Pillion + Accessories/off road load (Inc of rider weight, pillion condition weight and accessories) Royal Enfield Himalayan...
Page 118: Washing Procedure
 If possible, use compressed air and blow off water par-  Never spray water with great force on head lamp, ticles from the obscure areas of the motorcycle, speedometer, flasher lights, front and rear wheel hubs, electrical connections etc. Royal Enfield Himalayan...
Page 119  No direct jet at the edges of decal, electrical parts, cou- LH & RH side panel before keeping tools kit and other pler joints, silencer tail pipe, radiator lubrication points relevant documents underneath the pillion seat. Royal Enfield Himalayan...
Page 120: Storage Precautions
 Get the motorcycle serviced through a Royal Enfield parts. Store motorcycle in a clean covered area free of Authorised Service Centre.
Page 121: Troubleshooting
We have listed below a few basic checks in case your motorcycle is not functioning. If in case the problem is not rectified after these checks, it is necessary to get the motorcycle checked by a Royal Enfield Authorised Dealer/ Service Centre to rectify the problem and to ensure trouble free performance.
Page 122 If engine RPM raises disproportionately to Adjust the clutch free play and contact Poor pickup the vehicle speed Authorised service center ABS (Anti - lock Braking If the ABS lamp continuously ON Contact Authorised service center System) Royal Enfield Himalayan...
Page 123: Environment Care
BE AN ENVIRONMENTALLY CONSCIOUS RIDER You’ve ridden through some beautiful places on your Royal Enfield. Won’t you like to keep them that way? Here are some tips to help you keep those places unspoilt so that others can enjoy them too:...
Page 124: Periodical Maintenance
PERIODICAL MAINTENANCE The maintenance schedule detailed here will help you to maintain your Himalayan motorcycle meticulously to get along trouble free service. The schedule provided herein is based upon an average riding conditions and indicates the km at which regular inspections, adjustments, replacements and lubrications are to be carried out. The frequency of the mainte- nance must be shortened depending upon the severity of the driving condition or if the motorcycle is used in a very dust environment.
Page 125 Rubber hose, inlet manifold / adapter Evaporative emission equipment rubber hoses Air filter element with O-ring on cover Clean / Replace more frequently if operated in dusty condition Vent pipe under air filter box Coolant Fuel pump (under tank) mounting Royal Enfield Himalayan...
Page 126 Clutch cable / lever free play Adjust every 1000 km (or earlier as required) Clutch lever & front brake lever pivots Lubricate every 1000 km (or earlier as required) Brake pads - front & rear Royal Enfield Himalayan...
Page 127 Spokes tightness/wheel rim run out front and rear Rear wheel drive chain Clean, Lubricate and Adjust every 500 km (or earlier as required), or after riding in wet/dusty/muddy conditions Rear wheel cush rubbers Earth wire eyelet tightness Royal Enfield Himalayan...
Page 128 A : Adjust C : Clean I : Inspect (Clean, Adjust, Lubricate or replace if necessary) L : Lubricate R : Replace NOTE For maintenance after 50,000 km, please repeat the same frequency specified above, in consultation with a Royal Enfield Authorised Dealer / Service Centre.
Page 129: Warranty Terms And Conditions
2. In order to avail warranty benefits by second or subsequent owner the second/subsequent owner should inform the nearest Royal Enfield Service Centre about the purchase of the bike and shall fill in the requisite details in the form as requested by Royal Enfield.
Page 130 (h) Warranty is not applicable for discoloration of exhaust pipe & silencer, as it is a natural process that will happen during usage. (i) Defects arising from fitment of unauthorised or additional electrical loads. Royal Enfield Himalayan...
Page 131 NOTE Ride sure with Royal Enfield’s Annual maintenance contract, extended warranty and roadside assistance. To know more, visit our website or your nearest Royal Enfield store. Call us at 18002100008 to get in touch with us. Royal Enfield Himalayan...
Page 132: Emission Warranty
EMISSION WARRANTY In compliance with the provisions of Rule 115(2) of the Central Motor Vehicle Rules, 1989, Royal Enfield certifies that the following warranty is applicable to those components liable to affect the emission of the gaseous pollutants in its range of motorcycle, in normal use to which it may be subjected to.
Page 133 In case any of the components covered under emission warranty or the associated parts are not independently replace- able. Royal Enfield will have the sole discretion to replace either the entire assembly or parts of the assembly through suit- able repairs.
Page 134  Observes all the important instructions and any other precautions listed in the owner’s manual.  Under all circumstances uses lubricants and fuel as recommended by Royal Enfield.  Regularly obtains and carries out maintenance in accordance with Royal Enfield guidelines and enters the details in the log book.
Page 135  The motorcycle has been used for competitions, races and rallies or for the purpose of establishing records.  On examination by Royal Enfield or its Authorised Dealer / Service Centre, if the motorcycle shows that any of the con- ditions stipulated in the owner’s manual with regard to use and maintenance have been violated.
Page 136  Always carry a valid “Pollution Under Control” certificate with you, as and if applicable by law. TIPS TO REDUCE POLLUTION  Ensure that the periodical maintenance is carried out as stipulated in the owner’s manual through a Royal Enfield Authorised Service Centre.
Page 137: Evaporative Emission Control System Warranty
The following warranty applies to the evaporative emission control system. Royal Enfield motors warrants the first owner and each subsequent owner, that this motorcycle is designed and built so as to conform, at the time of sale, with applicable regulations specified by the evaporative emission control system related parts fitted to this motorcycle are free from defects in materials and workmanship which may cause this motorcycle not to meet applicable regulations period of 24 months from the date of first use of the motorcycle.
Page 138: Service/Maintenance Record
* Labour is free for this services alone. NOTE Cost of parts, lubricants, filters and other consumables are chargeable to the customer on their respective service activi- ties. Refer the periodic maintenance chart for the respective service activities. Royal Enfield Himalayan...
Page 139: Notes
NOTES Royal Enfield Himalayan...
Page 140 Recommended Lubricants Recommended add ons to Maintain your Vehicle Semi Synthetic Oil 10W-40...
Page 141 Part No. RAM00 Edition:...

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