Preventative Maintenance Checklist; Preventative Maintenance Key; Preventative Maintenance Report - Upright SL20 Series Service & Parts Manual

2.8 P
REVENTATIVE
P M
REVENTATIVE
Interval
Daily=each shift or every day
50h/30d=every 50 hours or 30 days
250h/6m=every 250 hours or 6 months
1000h/2y=every 1000 hours or 2 years
Y=Yes/AcceptableN=No/Not Acceptable
R=Repaired/Acceptable
COMPONENT INSPECTION OR SERVICES
Check electrolyte level
Battery
Check specific gravity
Clean exterior
Check battery cable condition
Clean terminals
Hydraulic Oil Check oil level
Change filter
Drain and replace oil
Hydraulic Check for leaks
System
Check hose connections
Check hoses for exterior wear
Emergency
Operate the emergency lowering valve and
Hydraulic
check for serviceability
System
Check switch operation
Controller
Control
Check the exterior of the cable for
pinching, binding or wear
Cable
Platform Check fasteners for proper torque
Deck and
Check welds for cracks
Rails
Check condition of deck
Tires Check for damage
Check lug nuts (torque to 203 Nm [150 ft.
lbs])
Wipe clean
Hydraulic
Pump
Check for leaks at mating surfaces
Check for hose fitting leaks
Check mounting bolts for proper torque
Check for operation and leaks
Drive Motors
Torque Hubs Check for leaks
Check oil level
Change Oil after break-in
Change Oil
SL20
M
AINTENANCE
K
AINTENANCE EY
INTERVAL
6m
6m
6m
Daily
6m
Daily
6m
2y
Daily
30d
30d
Daily
Daily
Daily
Daily
Daily
Daily
Daily
30d
30d
30d
Daily
30d
Daily
Daily
250h/6m
50h/30d
1000h/2y
Operation - 2.8 - Preventative Maintenance Checklist
C
HECKLIST
P
REVENTATIVE
Date: ______________________________________
Owner: _____________________________________
Model No: __________________________________
Serial No: ___________________________________
Serviced By: ________________________________
Service Interval: ______________________________
COMPONENT INSPECTION OR SERVICES
Y N R
Check hardware & fittings for proper
Steering Sys-
torque
tem
Grease pivot pins
Oil king pins
Check steering cylinder for leaks
Elevating Inspect for structural cracks
Assembly
Check pivot points for wear
Check mounting pin pivot bolts for proper
torque
Check elevating arms for bending
Check hoses for pinch or rubbing points
Chassis
Check component mounting for proper
torque
Check welds for cracks
Check the cylinder rod for wear
Lift Cylinder
Check mounting pin pivot bolts for proper
torque
Check seals for leaks
Inspect pivot points for wear
Check fittings for proper torque
Check the cylinder rod for wear
Axle Cylinder
Check mounting pin pivot bolts for proper
torque
Check seals for leaks
Inspect pivot points for wear
Check fittings for proper torque
Entire Unit Check for and repair collision damage
Check fasteners for proper torque
Check for corrosion-remove and repaint
Lubricate
Labels Check for peeling, missing, or unreadable
labels & replace
M R
AINTENANCE EPORT
INTERVAL
6m
30d
30d
30d
Daily
30d
30d
6m
Daily
6m
Daily
30d
30d
30d
30d
30d
30d
30d
30d
30d
30d
Daily
3m
6m
30d
Daily
Y N R
Page 2-9