Upright AB38 Manuals

Manuals and User Guides for Upright AB38. We have 3 Upright AB38 manuals available for free PDF download: Service & Parts Manual, Operation And Parts Manual, Operator's Manual

Upright AB38 Service & Parts Manual (133 pages)

Aerial Work Platform

Brand: Upright | Category: Lifting Systems | Size: 7.38 MB

Table of Contents
7
Introduction & Specifications

11
- Introduction
  11
  - Purpose
    11
  - Scope
    11
- General Information
  11
  - Platform
    11
  - Control Box
    11
  - Elevating Assembly
    11
  - Rotation Gear
    11
  - Drive & Steer Systems
    12
  - Power System
    12
  - Control System
    12
  - Chassis
    12
  - AB38 Purpose & Limitations
    12
- Specifications
  13
- Notes
  14
Machine Preparation

15
- Preparation for Use
  15
- Preparation for Shipment
  15
- Forklifting the Work Platform
  15
- Lifting the Work Platform
  15
- Transport by Truck
  15
- Forklifting & Lifting the AB38
  15
  - Manual Brake Release
    16
  - Storage
    16
  - Notes
    17
Operation

19
- Introduction
  19
  - General Functioning
    19
  - Driving
    19
  - Steering
    19
  - Operating the Booms
    19
  - Design Features
    20
- Safety Rules & Precautions
  21
- Controls & Indicators
  22
- Controls & Indicators
  23
  - Pre-Operation Inspection
    24
    
    System Function Inspection
    24
    
    Elevating & Lowering the AB38 Work Platform
    25
    
    Lowered
    25
    
    Elevated
    26
    
    Emergency Lowering
    26
    
    Emergency Situations & Emergency Override
    26
    
    Levelling
    26
    
    After Use each Day
    27
    
    Control from Ground Level
    27
    
    Manual Rotation
    27
    
    Manual Telescopic Retraction
    27
- Emergency Lowering
  27
  - Notes
    29
Maintenance

31
- Introduction
  31
  - Tools Required
    31
- Preventative Maintenance
  31
  - Preventative Maintenance Table Key
    32
  - Preventative Maintenance Report
    32
- Battery Maintenance
  33
  - Battery Inspection & Cleaning
    33
  - Battery Charging
    33
  - Battery Cell Equalization
    34
- Temperature Correction for Electrolyte Readings
  34
- Lubrication
  35
  - Grease Fittings
    35
  - Slew Ring
    35
  - Pivot Pins
    35
- Lubrication Points
  35
- Setting Hydraulic Pressures
  36
  - Main Relief Valve
    36
- Setting Main Relief Pressure
  36
  - Slew Cross-Line Relief Valve
    37
- Maintenance on Elevating Assembly
  37
  - Installation of Elevating Assembly
    37
  - Removal of Elevating Assembly Support
    37
  - Switch Adjustments
    38
  - Tilt Sensor
    38
  - Boom Rest Limit Switch
    38
- Tilt Sensor
  39
- Boom Rest Limit Switch
  39
- Hydraulic Manifold
  40
  - Removal
    40
  - Disassembly
    40
  - Cleaning & Inspection
    40
  - Assembly
    40
  - Installation
    40
- Manifold Block Components
  41
- Hydraulic Pump
  42
  - Removal
    42
  - Installation
    42
- Traction Motor Maintenance
  42
  - Inspecting the Drive Motor
    42
- Electric Motor
  44
  - Troubleshooting
    44
  - Disassembley
    44
  - Inspection
    44
  - Reassembley
    44
  - Maintenance Intervals & Procedures
    45
- Electric Motor Assembly
  46
- Drive Reduction Gearbox
  47
  - Changing the Oil
    48
- Torque Specifications
  48
- Lower Lift Cylinder
  49
  - Removal
    49
  - Disassembly
    49
  - Cleaning & Inspection
    49
  - Reassembly/Seal Replacement
    50
    
    Installation
    50
- Hydraulic Cylinder Component Breakdown
  50
  - Upper Lift Cylinder
    51
    
    Cleaning & Inspection
    51
    
    Disassembly
    51
    
    Reassembly/Seal Replacement
    51
    
    Removal
    51
    
    Installation
    52
  - Telescopic Cylinder
    52
    
    Disassembly
    52
    
    Removal
    52
    
    Cleaning & Inspection
    53
    
    Installation
    53
    
    Reassembly/Seal Replacement
    53
  - Steering Cylinder
    53
    
    Disassembly
    53
    
    Removal
    53
    
    Cleaning & Inspection
    54
    
    Installation
    54
    
    Reassembly/Seal Replacement
    54
  - Master Levelling Cylinder
    55
    
    Cleaning & Inspection
    55
    
    Disassembly
    55
    
    Installation
    55
    
    Reassembly/Seal Replacement
    55
    
    Removal
    55
  - Slave Levelling Cylinder
    56
    
    Cleaning & Inspection
    56
    
    Disassembly
    56
    
    Reassembly/Seal Replacement
    56
    
    Removal
    56
    
    Bleeding the Master/Slave Levelling Circuit
    57
    
    Installation
    57
  - Adjustment of Overcentre Valves
    58
  - Notes
    59
Troubleshooting

61
- Introduction
  61
  - General Procedure
    61
- Fault Codes
  64
6 0 Schematics

67
- Introduction
  67
- Electrical Schematics
  69
- Hydraulic Schematics
  75
- Main Manifold Block
  77
- Index
  79
- Final Assembly Ab38
  80
- Chassis Assembly
  80
- Booms and Posts Assembly
  80
- Cage and Cradle Assembly
  80
- Drive Reduction Gearbox Assembly
  92
- Traction Motor Assembly
  94
- Motor/Pump Assembly
  96
- Rear & Front Wheel Kit
  98
- Manifold Block Assembly
  102
- Pressure
  102
- Lower Lift Cylinder Assembly
  104
- Upper Lift Cylinder Assembly
  106
- Telescopic Cylinder Assembly
  108
- Steering Cylinder Assembly
  110
- Master/Slave Cylinder Assembly
  112
- Lower Control Box Assembly
  116
- Upper Control Box Assembly
  118
- Hose Assembly
  122
- Options List
  130
- Electrical Schematic
  133

Upright AB38 Operation And Parts Manual (24 pages)

Brand: Upright | Category: Lifting Systems | Size: 1.51 MB

Safety Rules
3
Table of Contents
4
Introduction & General Description
5
Special Limitations
6
Engine Spares
6
Controls & Indicators
7
Pre-Operation & Safety Inspection
7
Electrical Schematic
7
System Functions
8
Operation
8
Alternator Wiring Schematic
8
Emergency Lowering
9
Transporting the Machine
10
Maintenance
11
Battery Maintenance
12
Inspection & Maintenance Schedule
13
Daily Preventative Maintenance Checklist
14
Labels
15
Specifications
16
General Assembly
18

Upright AB38 Operator's Manual (20 pages)

Brand: Upright | Category: Boom Lifts | Size: 2.02 MB

Safety Rules
5
Table of Contents
6
Introduction & General Description
7
Special Limitations
8
Controls & Indicators
9
Pre-Operation & Safety Inspection
9
System Functions
10
Operation
10
Emergency Lowering
11
Transporting the Machine
12
Hour Meter
12
Maintenance
13
Battery Maintenance
14
Inspection & Maintenance Schedule
15
Daily Preventative Maintenance Checklist
16
Decal Location
17
1.2 Specifications
18

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Upright AB38 Manuals

Upright AB38 Service & Parts Manual (133 pages)

Table of Contents

Introduction & Specifications

Machine Preparation

Operation

Maintenance

Troubleshooting

6 0 Schematics

Upright AB38 Operation And Parts Manual (24 pages)

Table of Contents

Upright AB38 Operator's Manual (20 pages)

Table of Contents

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