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Upright ab62 Manuals
Manuals and User Guides for Upright ab62. We have
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Upright ab62 manuals available for free PDF download: Service And Parts Manual, Service Manual, Operator's Manual
Upright ab62 Service And Parts Manual (146 pages)
work platforms
Brand:
Upright
| Category:
Lifting Systems
| Size: 10 MB
Table of Contents
T Cable of
5
Introduction & Specifications
3
Table of Contents
5
S Ection
6
Introduction
9
General Description
9
Platform
9
Platform Controller
9
Elevating Assembly
9
Table 1-1: Work Platform Specifications
10
Purpose of Equipment
9
Purpose
9
Special Limitations
9
Scope
9
Specifications
9
Machine Preparation & Operation
12
Introduction
12
Figure 2-1: Chassis Controls
13
Figure 2-2: Platform Controls
13
Figure 2-3: Key Switch
13
Figure 2-4: Foot Switch
13
With Boom Lowered
14
Figure 2-5: Typical Fall Restraint Anchorage Point
14
M Ac H in E Pr Ep a Rat I on & Op E R Ati on
14
With Boom Elevated
15
Steering
15
Positioning the Platform
15
Multifunction Controls
15
Lower Control Operation
15
Emergency Operation
16
Machine Preparation & Operation
16
Figure 2-6: Disengaging Drive Hub
17
Figure 2-7: Securing the Machine for Transportation
17
Maintenance
18
Figure 2-8: Fuel Tank
18
Figure 2-9: Hydraulic Oil Tank
18
Introduction
19
Figure 3-1: Upright Connector Kit, Small
19
Figure 3-2: Upright Connector Kit, Large
19
Maintenance
19
Figure 3-3: Plugs and Receptacles, Upright Connectors
20
Figure 3-4: Locking Finger, Upright Connector
20
Upright Connectors
20
Figure 3-5: Heavy Duty Upright Connector
21
Special Tools
19
Assembly
22
Preventative Maintenance Table Key
22
Preventative Maintenance Report
22
Table 3-1: Preventative Maintenance Check List
22
Figure 3-6: Supporting Elevating Assembly
23
Figure 3-7: Elevating Assembly Brace
23
Figure 3-8: Turret Gear
25
Figure 3-9: Turret Bearing Grease Zerk
25
Figure 3-10: Tilt Sensor
26
Figure 3-11: Linkage Limit Switch
26
Figure 3-12: Proximity Switch
26
Setting Hydraulic Pressures
28
High Flow Relief Valve (#5)
28
Low Flow Relief Valve (#9)
28
Counterbalance Relief Valves
28
Figure 3-13: Hydraulic Manifold
29
Torque Hubs
30
Changing Fluid
30
Torque Hub Removal
30
Installation
30
Figure 3-14: Torque Hub Assembly
30
Disassembly of Torque Hub (Figure 3-16)
31
Assembly of Torque Hub
31
Carrier Assemblies
32
Sealing Compound
32
Figure 3-15: Torque Hub
33
Cylinder Repair
34
Removal
34
Disassembly
34
Assembly
34
Installation
34
Figure 3-16: Master Cylinder (S/N 1109 - Current)
35
Figure 3-17: Riser Cylinder (S/N 1109 - Current)
35
Figure 3-18: Boom Cylinder (S/N 1109 - Current)
36
Figure 3-19: Extend Cylinder (S/N 1109 - Current)
36
Figure 3-20: Axle Lock Cylinder
37
Figure 3-21: Steering Cylinder
37
Setting Backlash on Rotational Gear
38
Figure 3-22: Jib Cylinder (S/N 1111 - Current)
38
Figure3-23:Settingrotationalgearbacklash(Viewedfrombottomofturret)
38
Figure 3-24: Rotary Manifold
39
E C T I O N
40
Table 3-2: Torque Specifications for Hydraulic Components
40
Table 3-3: Torque Specifications for SAE Fasteners
40
Table 3-4: Torque Specifications for Metric Fasteners, U.S. Customary Units
41
Table 3-5: Torque Specifications for Metric Fasteners, si Units
41
Troubleshooting
43
Introduction
43
Troubleshooting Procedure
43
Adjustment Procedures
43
Checking Pump Pressure
43
Figure 4-1: DMR-30 Receiver
44
Figure 4-2: DMT-30 Transmitter
44
E C T I O N Schematics
43
Troubleshooting
50
Table 4-1: Electrical Truth Table - AB62 Diesel
51
Table 4-2: Hydraulic Truth Table - AB62
54
Schematics
57
Table 5-1: Electrical Schematic - Diesel - 104049-000
58
Table 5-2: Hydraulic Schematic Legend - 104048-000
62
Figure 5-3: Hydraulic Schematic - 104048-000
63
Figure 5-4: Valve Manifold Assembly
64
Figure 5-5: Upper Controller, Top Half
65
Figure 5-6: Upper Controller, Bottom Half
65
Figure 5-7: Upper Controller Wiring Diagram - Diesel (1 of 2)
66
Figure 5-8: Upper Controller Wiring Diagram - Diesel (2 of 2)
67
Figure 5-9: Lower Control Box
68
Figure 5-10: Lower Control Box Wiring Diagram - Diesel (1 of 2)
69
Figure 5-11: Lower Control Box Wiring Diagram - Diesel (2 of 2)
70
Section 6 I P Llustrated Arts B Reakdown
71
Contents
72
Final Assembly, AB62 Diesel 104000-001
72
Basic Assembly, AB62 Diesel 104006-000
76
Chassis Assembly 104007-000
78
Front Axle Assembly 104016-000
80
Elevating Assembly 104009-000
82
Linkage Assembly 104010-000
84
Straight Boom Assembly 104011-000
86
Jib Assembly 104012-000
88
Turret Assembly 104008-000
90
Engine Module Assembly, AB62 Diesel 1004013-000
92
Cover Assembly 104015-000
96
Upper Controller Assembly, AB62 Diesel 104017-000
98
Lower Controller Assembly, AB62 Diesel 104019-000
104
Six Foot Cage Assembly 102037-100
108
Eight Foot Cage Assembly, Option 102037-001
109
Control Module Assembly 104021-000
110
Fuel Tank Assembly 104024-000
112
Hydraulic Tank Assembly 104025-000
113
Valve Block Assembly 104033-000
114
Valve Block Sub-Assembly 104251-000
115
Drive Block Assembly 104035-000
116
Valve Block Assembly, Two Speed/Brake/Axle Lock 104036-000
117
Cage Rotate Valve Block Assembly 104034-000
118
Rotary Manifold Assembly 104026-000
119
Hose Kit Installation - Chassis/Turret/Linkage 104046-000
120
Drive Pump Assembly 104029-000
124
Lift Pump Assembly 104027-000
125
Jib Cylinder Assembly 104040-000 (S/N 1100-1110)
126
Jib Cylinder Assembly 104040-001 (S/N 1111- Current)
127
Riser Cylinder Assembly 104037-000 (S/N 1100 - 1108)
128
Riser Cylinder Assembly 104037-001 (S/N 1109 - Current)
129
Extend Cylinder Assembly 104038-001 (S/N 1100 - 1108)
130
Extend Cylinder Assembly 104038-001 (S/N 1109 - Current)
131
Level Cylinder Assembly 104041-000 (S/N 1100 - 1108)
132
Level Cylinder Assembly 104041-001 (S/N 1109 - Current)
133
Master Cylinder Assembly 104042-000 (S/N 1100 - 1108)
134
Master Cylinder Assembly 104042-001 (S/N 1109 - Current)
135
Boom Cylinder Assembly 104039-000 (S/N 1100 - 1108)
136
Boom Cylinder Assembly 104039-001 (S/N 1109 - Current)
137
Label Kit, AB62 Diesel 104047-100
138
Tire & Wheel Assembly
140
100090-000 Left
140
100090-001 Right
140
Control Cable 104032-000
141
Motion Alarm Option 104485-000
142
Flashing Beacon, Option 104486-000
143
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Upright ab62 Service Manual (94 pages)
Work Platform
Brand:
Upright
| Category:
Lifting Systems
| Size: 7 MB
Table of Contents
Table of Contents
6
Introduction
7
General Description
7
Special Limitations
8
All Models
8
Platform Capacity
8
Manual Force
8
Beaufort Scale
8
Lift Overload Alarm
8
Controls and Indicators
9
Pre-Operation Safety Inspection
10
Visual Inspection
10
System Function Inspection
11
Operation
12
Controller Functions
12
Emergency Stop
12
Service Horn
12
Starting the Engine
12
Driving
13
Steering
14
Positioning the Platform
14
Multifunction Controls
14
Lower Control Operation
14
Upper Control Operation
15
Leveling the Platform
15
Rotating the Turret
15
Elevating the Riser
15
Elevating the Upper Boom
15
Extending the Upper Boom
16
Elevating the Jib
16
Rotating the Platform
16
Emergency Operation
17
After Use each Day
17
Towing
17
Transportation
18
By Crane
18
By Truck or Trailer
18
Daily Maintenance
19
Fueling
19
Hydraulic Fluid
19
Battery Maintenance
20
Tires
20
Inspection and Maintenance Schedule
21
Safety Labels
22
Specifications
24
Section 1
25
Hazard Indicators
26
Workshop Procedures
26
Table 1-1: Torque Specifications for Hydraulic Components
27
Table 1-2: Torque Specifications for SAE Fasteners
27
Torque Specifications
27
Table 1-3: Torque Specifications for Metric Fasteners, U.S. Customary Units
28
Table 1-4: Torque Specifications for Metric Fasteners, si Units
28
Date Code Identification on Hoses
29
Special Tools
29
Figure 1-1: Upright Connector Kits
30
Figure 1-2: Upright Male Connector
30
Figure 1-3: Upright Female Connector
30
Upright Connectors
30
Figure 1-4: Locking Finger, Upright Connector
31
Figure 1-5: Heavy Duty Upright Connector
31
Hydraulic Manifold Repair
32
Cylinder Repair
33
Electric Motors
34
Figure 1-6: Electric Motor Service
34
Figure 1-7: Electric Motor Brushes
35
Battery Maintenance
36
Table 1-5: Specific Gravity and Battery Voltage
37
Table 1-6: Battery Charging, Upright Electric and Bienergy Machines
38
Table 1-7: Battery Charger Troubleshooting
39
Floor Loading
40
Figure 1-9: Occupied Surface Area
40
Hydraulic Fluid
41
Long Term Storage
42
Section 2
43
Table of Contents
43
Ist of
44
Ist of Igures
44
Supporting the Elevating Assembly
45
Installation of Elevating Assembly Brace
45
Removal of Elevating Assembly Brace
45
Preventative Maintenance
46
Preventative Maintenance Check List
47
Lubrication
48
Lubricating Turret Gears
48
Hydraulic Fluid and Filter
49
Engine Oil
49
Special Switches and Sensors
50
Proximity Switch
50
Linkage Limit Switch
51
Level Sensor
51
Hydraulic Manifold
52
Removal
52
Repair
52
Installation
52
Setting Hydraulic Pressures
54
High Pressure Relief Valve
54
Low Pressure Relief Valve
54
Counterbalance Relief Valves
54
Torque Hubs
55
Changing Fluid
55
Torque Hub Removal
55
Torque Hub Installation
56
Disassembly of Torque Hub
56
Assembly of Torque Hub
57
Carrier Assemblies
58
Sealing Compound
58
Section 3
65
Adjustment Procedures
66
Checking Pump Pressures
66
General Procedure
66
Technical Support
66
Troubleshooting Procedures
66
Troubleshooting the DMR-30 Controller
67
Machine Operation Check List
68
Lower Control Box
68
Upper Control Box
71
Braking
75
Tilt
75
Interlocks
75
Optimizer Settings and Sequence
76
Sequence
76
Settings
76
Hydraulic Troubleshooting
77
Electrical Truth Table - AB62 Diesel
78
Hydraulic Truth Table - AB62
81
Section 4
83
Electrical Schematic - Diesel
84
Hydraulic Schematic
87
104048-011 Hydraulic Schematic
88
Platform Controls
89
104531-000 Diesel Platform Control Box
89
104531-000 - Platform Controls Wiring Diagram - Diesel
90
Chassis Controls
91
104019-000 Chassis Control Box - Diesel
91
104019-000 - Chassis Control Box Wiring Diagram - Diesel
92
Upright ab62 Operator's Manual (24 pages)
Aerial Work Platform Serial Numbers 1266 - Current
Brand:
Upright
| Category:
Lifting Systems
| Size: 3 MB
Table of Contents
General Description
4
Table of Contents
4
Introduction
5
Special Limitations
5
All Models
5
Platform Capacity
5
Manual Force
5
Beaufort Scale
5
Lift Overload Alarm
5
Controls and Indicators
6
Pre-Operation Safety Inspection
7
Visual Inspection
7
System Function Inspection
8
Operation
9
Controller Functions
9
Emergency Stop
9
Service Horn
9
Starting the Engine
9
Driving
10
Steering
11
Positioning the Platform
11
Multifunction Controls
11
Lower Control Operation
11
Upper Control Operation
12
Leveling the Platform
12
Rotating the Turret
12
Elevating the Riser
12
Elevating the Upper Boom
12
Extending the Upper Boom
13
Elevating the Jib
13
Rotating the Platform
13
Switching Fuels (LPG Option)
13
Emergency Operation
14
After Use each Day
14
Towing
14
Transportation
15
By Crane
15
By Truck or Trailer
15
Daily Maintenance
16
Fueling
16
Hydraulic Fluid
16
Battery Maintenance
17
Tires
17
Inspection and Maintenance Schedule
18
Daily Preventative Maintenance Check List
18
Safety Labels
20
Specifications
22
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