Dorner 2200 Series Installation, Maintenance & Parts Manual
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Dorner 2200 Series Installation, Maintenance & Parts Manual

Center & mid drive
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2200 Series Center &
Mid Drive Conveyors
Installation, Maintenance & Parts Manual
DORNER MFG. CORP.
P.O. Box 20 • 975 Cottonwood Ave.
Hartland, WI 53029-0020 USA
851-453 Rev. M
For other service manuals visit our website at:
www.dorner.com/service_manuals.asp
INSIDE THE USA
TEL: 1-800-397-8664
FAX: 1-800-369-2440
OUTSIDE THE USA
TEL: 262-367-7600
FAX: 262-367-5827

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  • Page 1 2200 Series Center & Mid Drive Conveyors Installation, Maintenance & Parts Manual DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box 20 • 975 Cottonwood Ave. TEL: 1-800-397-8664 TEL: 262-367-7600 Hartland, WI 53029-0020 USA FAX: 1-800-369-2440 FAX: 262-367-5827 For other service manuals visit our website at: www.dorner.com/service_manuals.asp...

  • Page 2: Table Of Contents

    • Compare shipment with packing slip. Contact factory countries. regarding discrepancies. Dorner reserves the right to make changes at any time • Inspect packages for shipping damage. Contact carrier without notice or obligation. regarding damage.

  • Page 3: Warnings − General Safety

    ADJUSTMENT SCREWS. Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. A WARNING Gearmotors may be HOT. DO NOT TOUCH Gearmotors. 2200 Series Center & Mid Drive Conveyors 851-453 Rev. M Dorner Mfg. Corp.

  • Page 4: Product Description

    Refer to Figure 1 for typical conveyor components. Conveyor Drive Module Guiding & Accessories Gearmotor Mounting Package Gearmotor Mounting Brackets Support Stand Variable Speed Controller Fixed End Tension End Figure 1 Figure 1 2200 Series Center & Mid Drive Conveyors Dorner Mfg. Corp. 851-453 Rev. M...

  • Page 5: Specifications

    Idler Tail Type Drive Tail Type Figure 2 Tracking / Mounting Brackets Conveyor Length Conveyor Width Document Language Mid Drive * See Ordering and Specifications Catalog for details. 2200 Series Center & Mid Drive Conveyors 851-453 Rev. M Dorner Mfg. Corp.
  • Page 6 * See Ordering and Specifications Catalog for details. NOTE Maximum conveyor loads based on: • Non-accumulating product • Product moving towards gearmotor • Conveyor being mounted horizontal 2200 Series Center & Mid Drive Conveyors Dorner Mfg. Corp. 851-453 Rev. M...

  • Page 7: Installation

    Conveyors Up to 12 ft (3658 mm) No assembly is required. Install mounting brackets and return rollers. Refer to “Mounting Brackets”, page 8 and Figure 6 “Return Rollers”, page 9. 2200 Series Center & Mid Drive Conveyors 851-453 Rev. M Dorner Mfg. Corp.

  • Page 8: Mounting Brackets

    (Figure 10, item 4), washers (Figure 10, item 5) and nuts (Figure 10, item 6). Tighten screws (Figure 10, item 3 & 4) to 60 in-lb (7 Nm). 2200 Series Center & Mid Drive Conveyors Dorner Mfg. Corp. 851-453 Rev. M...

  • Page 9: Return Rollers

    Install roller assemblies (Figure 12, item 1) as shown. Figure 14 Tighten screws (Figure 12, item 2) to 60 in-lb (7 Nm). Figure 12 Figure 12 Figure 14 2200 Series Center & Mid Drive Conveyors 851-453 Rev. M Dorner Mfg. Corp.

  • Page 10: Preventive Maintenance And Adjustment

    Do not use belt cleaners that contain alcohol, acetone, Methyl Ethyl Ketone (MEK) or other harsh chemicals. Use Dorner Belt Cleaner (part number 625619). Mild soap Exposed moving parts can cause severe and water may also be used. Do not soak the belt.

  • Page 11: Conveyor Belt Replacement

    (Figure 16, item 2). Removal” on page 14. Proceed to “Drive Module Removal” on page 14 and “Belt Removal from Drive Module” on page 14. 2200 Series Center & Mid Drive Conveyors 851-453 Rev. M Dorner Mfg. Corp.

  • Page 12: Belt Removal For Conveyor With Stands And Gearmotor Mounting Package

    Using finger grip holes (Figure 19, item 4), open the tension door (Figure 19, item 5) to release conveyor belt tension. 2200 Series Center & Mid Drive Conveyors Dorner Mfg. Corp. 851-453 Rev. M...

  • Page 13: Gearmotor Mounting Package Removal

    If the timing belt does not slide over the pulley flange, loosen the driven pulley set screws (Figure 24, item 1) and remove the pulley (Figure 24, item 2) with the belt (Figure 24, item 3). 2200 Series Center & Mid Drive Conveyors 851-453 Rev. M Dorner Mfg. Corp.

  • Page 14: Drive Module Removal

    28, item 4). • For 5” (127 mm) or wider conveyor, depress both sides of spring-loaded shaft remove pulley (Figure 29, item 5). Remove the conveyor belt. 2200 Series Center & Mid Drive Conveyors Dorner Mfg. Corp. 851-453 Rev. M...

  • Page 15: Conveyor Belt Installation

    Install the drive module onto the conveyor and attach Figure 32 clamps (Figure 26, item 2) in each corner. Tighten screws to 80 in-lb (9 Nm). Figure 32 2200 Series Center & Mid Drive Conveyors 851-453 Rev. M Dorner Mfg. Corp.

  • Page 16: Conveyor Belt Tensioning

    80 in-lb (9 Nm). Figure 35 Figure 37 Figure 35 11. If equipped, re-install the gearmotor mounting package. Reverse steps of “Gearmotor Mounting Package Removal” on page 13. 2200 Series Center & Mid Drive Conveyors Dorner Mfg. Corp. 851-453 Rev. M...

  • Page 17: Conveyor Tension End Adjustment

    If equipped with cam tracking assemblies (Figure 40, item 3) position against head plates and adjust belt tracking. Refer to “Conveyor Belt Tracking” on page 19. Figure 39 2200 Series Center & Mid Drive Conveyors 851-453 Rev. M Dorner Mfg. Corp.

  • Page 18: Mid Drive Belt Replacement

    42, item 2). Figure 42 Figure 42 Lower and remove mid drive module (Figure 43, item 1) from belt (Figure 43, item 2). Figure 43 Figure 43 2200 Series Center & Mid Drive Conveyors Dorner Mfg. Corp. 851-453 Rev. M...

  • Page 19: Conveyor Belt Tracking

    Then while holding the cam in position, re- tighten the head plate fastening screws (Figure 45, item 2) with a 4 mm hex-key wrench to 60 in-lb (7 Nm). 2200 Series Center & Mid Drive Conveyors 851-453 Rev. M Dorner Mfg. Corp.

  • Page 20: Conveyor End Pulley Removal

    Pulley will slide out of opposite head plate and drop into slack of belt (Figure 48). Figure 48 Figure 50 Figure 48 Slide spindle out of the belt loop. 2200 Series Center & Mid Drive Conveyors Dorner Mfg. Corp. 851-453 Rev. M...

  • Page 21: Conveyor Pulley Bearing Removal And Replacement

    Using an arbor press or similar device, press bearing onto pulley shaft (Figure 55). Figure 55 Figure 52 Figure 55 Repeat steps 1 through 3 for each bearing. 2200 Series Center & Mid Drive Conveyors Dorner Mfg. Corp. 851-453 Rev. M...

  • Page 22: Conveyor Pulley Installation

    See “Conveyor Belt Tracking”, A WARNING page 19. Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. 2200 Series Center & Mid Drive Conveyors Dorner Mfg. Corp. 851-453 Rev. M...

  • Page 23: Mid Drive Spindle Replacement

    10. Tighten socket head screws (Figure 60, item 1) and (Figure 62, item 1) to 60 in-lb (7 Nm). 11. Tension conveyor belt. See “Conveyor Belt Tensioning” on page 16. Figure 61 2200 Series Center & Mid Drive Conveyors 851-453 Rev. M Dorner Mfg. Corp.

  • Page 24: Service Parts

    Service Parts NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner recommends keeping these parts on hand.

  • Page 25: 3" (76 Mm) To 6" (152 Mm) Wide Conveyor

    LLLLL = part length in inches with 2 decimal places 240329 Tension Slide Bar Example: Part Length = 55.08" LLLLL = 05508 240420 Rack Gear, 14.5 Degree PA x 24P 2200 Series Center & Mid Drive Conveyors 851-453 Rev. M Dorner Mfg. Corp.

  • Page 26: 8" (203 Mm) To 12" (305 Mm) Wide Conveyor

    Socket Head Screw, M6 x 10 mm 240329 Tension Slide Bar 240420 Rack Gear, 14.5 Degree PA x 24 P 240412-LLLLL Side Rail, LH 240414-LLLLL Center Rail 2030WWM Pinion Gear 2200 Series Center & Mid Drive Conveyors Dorner Mfg. Corp. 851-453 Rev. M...

  • Page 27: 18" (457 Mm) To 24" (610 Mm) Wide Conveyor

    WW = Conveyor width reference: 18, 21, 24 240414-LLLLL Center Rail LLLLL = part length in inches with 2 decimal places 2030WWM Pinion Gear Example: Part Length = 55.08" LLLLL = 05508 2200 Series Center & Mid Drive Conveyors 851-453 Rev. M Dorner Mfg. Corp.

  • Page 28: 2200 Center Drive Module

    (CDK or CDL) 2¨ (51mm), 3¨ (76mm) and 4¨ (102mm) Wide Drive Module for Conveyors 33 Spindle Kit (CDKS or CDLS) 32 Center Drive Kit (CDK or CDL) 2200 Series Center & Mid Drive Conveyors Dorner Mfg. Corp. 851-453 Rev. M...
  • Page 29 Roller 1.9” 0.44 Hex Flat 24” (610 mm) 911−120 Spring Lock Washer 920510M Socket Head Screw, M5 x 10 mm 920620M Socket Head Screw, M6 x 20 mm 2200 Series Center & Mid Drive Conveyors 851-453 Rev. M Dorner Mfg. Corp.

  • Page 30: Nosebar End Assembly

    Flat Head Screw M5 x 12mm 22N−WW Nosebar Roller Kit (Includes Items 8 and 10) WW= Conveyor width ref.: 02, 03, 04, 05, 06, 08, 10, 12, 18, 21, 2200 Series Center & Mid Drive Conveyors Dorner Mfg. Corp. 851-453 Rev. M...

  • Page 31: Mid Drive Module

    WW = Conveyor Width Reference: 02, 03, 04, 05, 06, 08, 12, 18, 807-1090 Idler Roller for 24" wide Conveyor 21 & 24 202457-WW Knurled Spindle Assembly 202458-WW Lagged Spindle Assembly 2200 Series Center & Mid Drive Conveyors 851-453 Rev. M Dorner Mfg. Corp.

  • Page 32: 04 3" (76 Mm) Aluminum Side

    280401−14700 280401−12900 Right hand 280403−12000 Right hand 280402−14700 280402−12900 11’ (3353mm) Left Hand 280403−13200 24’ (7315mm) Left Hand 280401−14700 280401−14100 Right hand 280403−13200 Right hand 280402−14700 280402−14100 2200 Series Center & Mid Drive Conveyors Dorner Mfg. Corp. 851-453 Rev. M...

  • Page 33: 05 1.5" (38 Mm) Aluminum Side

    280501−14700 280501−12900 Right hand 280503−12000 Right hand 280501−14700 280502−12900 11’ (3353mm) Left Hand 280503−13200 24’ (7315mm) Left Hand 280501−14700 280501−14100 Right hand 280503−13200 Right hand 280502−14700 280502−14100 2200 Series Center & Mid Drive Conveyors 851-453 Rev. M Dorner Mfg. Corp.

  • Page 34: −07 Low To Side Wiper

    Left Hand 280903−12000 Right hand 280902−14700 280902−12900 Right hand 280903−12000 24’ (7315mm) Left Hand 280901−14700 280901−14100 11’ (3353mm) Left Hand 280903−13200 Right hand 280902−14700 280902−14100 Right hand 280903−13200 2200 Series Center & Mid Drive Conveyors Dorner Mfg. Corp. 851-453 Rev. M...

  • Page 35: −09 Low To High Side

    280901−14700 280901−12900 Right hand 280903−12000 Right hand 280902−14700 280902−12900 11’ (3353mm) Left Hand 280903−13200 24’ (7315mm) Left Hand 280901−14700 280901−14100 Right hand 280903−13200 Right hand 280902−14700 280902−14100 2200 Series Center & Mid Drive Conveyors 851-453 Rev. M Dorner Mfg. Corp.

  • Page 36: −10.5" (13 Mm) Extruded Plastic

    Left Hand 281003−12000 Right hand 281002−14700 280902−12900 Right hand 281003−12000 24’ (7315mm) Left Hand 281001−14700 280901−14100 11’ (3353mm) Left Hand 281003−13200 Right hand 281002−14700 280902−14100 Right hand 281003−13200 2200 Series Center & Mid Drive Conveyors Dorner Mfg. Corp. 851-453 Rev. M...

  • Page 37: −13 Adjustable Guiding

    807−652 Cross Block 807−948 Vinyl Shaft Cap 614068P Flat Extruded Guide (per foot) 920612M Socket Head Screw M6 x 12mm 920616M Socket Head Screw M6 x 16mm 2200 Series Center & Mid Drive Conveyors 851-453 Rev. M Dorner Mfg. Corp.

  • Page 38: −14 Tool-Less Adjustable Guiding

    202027M Vertical Mounting Guide Shaft LLLLL = Length in inches with 2 decimal places. 202028M Horizontal Mounting Guide Shaft Length Example: Length = 95.25" LLLLL = 09525 2200 Series Center & Mid Drive Conveyors Dorner Mfg. Corp. 851-453 Rev. M...

  • Page 39: Flared Side Guiding

    910506M Head Screw M5 x 6mm 202215 Side−Flare Mounting Guide 5’ 911−512 Washer (1524mm) 920694M Cap Low−Head Screw M6 x 20mm 202216 Side−Flare Mounting Guide 6’ (1829mm) 2200 Series Center & Mid Drive Conveyors 851-453 Rev. M Dorner Mfg. Corp.

  • Page 40: Flat Belt Stand Mount Assembly

    Stand Mount, RH 2’ (610mm) 920692M Socket Low Head Screw M6x12mm 605279P Washer 240847 Flat Belt Stand Mount Assembly for 2’ 639971MK10 Drop−In Tee Bar (x10) (610mm) Conveyors 2200 Series Center & Mid Drive Conveyors Dorner Mfg. Corp. 851-453 Rev. M...

  • Page 41: Flat Belt Stand Mounts Assembled To The Tail

    Part Number Description Item Part Number Description 920692M Socket Low Head Screw M6x12mm 240858 Frame Connector Bar 240861 Connecting Assembly without Stand 240859 Frame Connector Plate Mounts 2200 Series Center & Mid Drive Conveyors 851-453 Rev. M Dorner Mfg. Corp.

  • Page 42: Flat Belt Connecting Assembly With Stand Mount

    Roller Assembly (Includes Items 1, 3 240827 Return Roller Clip and 4) 802−027 Bearing 240830 2” (51mm) to 6” (152mm) Flat Belt 913−100 Dowel Pin Return Roller Assy 2200 Series Center & Mid Drive Conveyors Dorner Mfg. Corp. 851-453 Rev. M...

  • Page 43: 8" (203 Mm) To 24" (610 Mm) Flat Belt Return Roller

    DORNER MFG. CORP HARTLAND, WI USA Figure 65 Refer to Dorner patent plate (Figure 65). From the model 25 - WW LLLL / BB V* number, determine conveyor width (“WW”), length (“LLLL”) and belt type (“BB”). Use data to configure belt part number as indicated below.

  • Page 44: Return Policy

    RMA will automatically close 30 days after being issued. To get credit, items must be new and undamaged. There will be a return charge on all items returned for credit, where Dorner was not at fault. It is the customer’s responsibility to prevent damage during return shipping.

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