Side mount drive package for light load 60 hz gearmotors (10 pages)
Summary of Contents for Dorner 2200 Series
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2200 Series Center & Mid Drive Conveyors Installation, Maintenance & Parts Manual DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box 20 • 975 Cottonwood Ave. TEL: 1-800-397-8664 TEL: 262-367-7600 Hartland, WI 53029-0020 USA FAX: 1-800-369-2440 FAX: 262-367-5827 For other service manuals visit our website at: www.dorner.com/service_manuals.asp...
• Compare shipment with packing slip. Contact factory countries. regarding discrepancies. Dorner reserves the right to make changes at any time • Inspect packages for shipping damage. Contact carrier without notice or obligation. regarding damage.
ADJUSTMENT SCREWS. Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. A WARNING Gearmotors may be HOT. DO NOT TOUCH Gearmotors. 2200 Series Center & Mid Drive Conveyors 851-453 Rev. M Dorner Mfg. Corp.
Idler Tail Type Drive Tail Type Figure 2 Tracking / Mounting Brackets Conveyor Length Conveyor Width Document Language Mid Drive * See Ordering and Specifications Catalog for details. 2200 Series Center & Mid Drive Conveyors 851-453 Rev. M Dorner Mfg. Corp.
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* See Ordering and Specifications Catalog for details. NOTE Maximum conveyor loads based on: • Non-accumulating product • Product moving towards gearmotor • Conveyor being mounted horizontal 2200 Series Center & Mid Drive Conveyors Dorner Mfg. Corp. 851-453 Rev. M...
Conveyors Up to 12 ft (3658 mm) No assembly is required. Install mounting brackets and return rollers. Refer to “Mounting Brackets”, page 8 and Figure 6 “Return Rollers”, page 9. 2200 Series Center & Mid Drive Conveyors 851-453 Rev. M Dorner Mfg. Corp.
Do not use belt cleaners that contain alcohol, acetone, Methyl Ethyl Ketone (MEK) or other harsh chemicals. Use Dorner Belt Cleaner (part number 625619). Mild soap Exposed moving parts can cause severe and water may also be used. Do not soak the belt.
(Figure 16, item 2). Removal” on page 14. Proceed to “Drive Module Removal” on page 14 and “Belt Removal from Drive Module” on page 14. 2200 Series Center & Mid Drive Conveyors 851-453 Rev. M Dorner Mfg. Corp.
Using finger grip holes (Figure 19, item 4), open the tension door (Figure 19, item 5) to release conveyor belt tension. 2200 Series Center & Mid Drive Conveyors Dorner Mfg. Corp. 851-453 Rev. M...
If the timing belt does not slide over the pulley flange, loosen the driven pulley set screws (Figure 24, item 1) and remove the pulley (Figure 24, item 2) with the belt (Figure 24, item 3). 2200 Series Center & Mid Drive Conveyors 851-453 Rev. M Dorner Mfg. Corp.
Install the drive module onto the conveyor and attach Figure 32 clamps (Figure 26, item 2) in each corner. Tighten screws to 80 in-lb (9 Nm). Figure 32 2200 Series Center & Mid Drive Conveyors 851-453 Rev. M Dorner Mfg. Corp.
If equipped with cam tracking assemblies (Figure 40, item 3) position against head plates and adjust belt tracking. Refer to “Conveyor Belt Tracking” on page 19. Figure 39 2200 Series Center & Mid Drive Conveyors 851-453 Rev. M Dorner Mfg. Corp.
Then while holding the cam in position, re- tighten the head plate fastening screws (Figure 45, item 2) with a 4 mm hex-key wrench to 60 in-lb (7 Nm). 2200 Series Center & Mid Drive Conveyors 851-453 Rev. M Dorner Mfg. Corp.
Pulley will slide out of opposite head plate and drop into slack of belt (Figure 48). Figure 48 Figure 50 Figure 48 Slide spindle out of the belt loop. 2200 Series Center & Mid Drive Conveyors Dorner Mfg. Corp. 851-453 Rev. M...
Using an arbor press or similar device, press bearing onto pulley shaft (Figure 55). Figure 55 Figure 52 Figure 55 Repeat steps 1 through 3 for each bearing. 2200 Series Center & Mid Drive Conveyors Dorner Mfg. Corp. 851-453 Rev. M...
See “Conveyor Belt Tracking”, A WARNING page 19. Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. 2200 Series Center & Mid Drive Conveyors Dorner Mfg. Corp. 851-453 Rev. M...
10. Tighten socket head screws (Figure 60, item 1) and (Figure 62, item 1) to 60 in-lb (7 Nm). 11. Tension conveyor belt. See “Conveyor Belt Tensioning” on page 16. Figure 61 2200 Series Center & Mid Drive Conveyors 851-453 Rev. M Dorner Mfg. Corp.
Service Parts NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner recommends keeping these parts on hand.
LLLLL = part length in inches with 2 decimal places 240329 Tension Slide Bar Example: Part Length = 55.08" LLLLL = 05508 240420 Rack Gear, 14.5 Degree PA x 24P 2200 Series Center & Mid Drive Conveyors 851-453 Rev. M Dorner Mfg. Corp.
Socket Head Screw, M6 x 10 mm 240329 Tension Slide Bar 240420 Rack Gear, 14.5 Degree PA x 24 P 240412-LLLLL Side Rail, LH 240414-LLLLL Center Rail 2030WWM Pinion Gear 2200 Series Center & Mid Drive Conveyors Dorner Mfg. Corp. 851-453 Rev. M...
(CDK or CDL) 2¨ (51mm), 3¨ (76mm) and 4¨ (102mm) Wide Drive Module for Conveyors 33 Spindle Kit (CDKS or CDLS) 32 Center Drive Kit (CDK or CDL) 2200 Series Center & Mid Drive Conveyors Dorner Mfg. Corp. 851-453 Rev. M...
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Roller 1.9” 0.44 Hex Flat 24” (610 mm) 911−120 Spring Lock Washer 920510M Socket Head Screw, M5 x 10 mm 920620M Socket Head Screw, M6 x 20 mm 2200 Series Center & Mid Drive Conveyors 851-453 Rev. M Dorner Mfg. Corp.
280401−14700 280401−12900 Right hand 280403−12000 Right hand 280402−14700 280402−12900 11’ (3353mm) Left Hand 280403−13200 24’ (7315mm) Left Hand 280401−14700 280401−14100 Right hand 280403−13200 Right hand 280402−14700 280402−14100 2200 Series Center & Mid Drive Conveyors Dorner Mfg. Corp. 851-453 Rev. M...
280501−14700 280501−12900 Right hand 280503−12000 Right hand 280501−14700 280502−12900 11’ (3353mm) Left Hand 280503−13200 24’ (7315mm) Left Hand 280501−14700 280501−14100 Right hand 280503−13200 Right hand 280502−14700 280502−14100 2200 Series Center & Mid Drive Conveyors 851-453 Rev. M Dorner Mfg. Corp.
Left Hand 280903−12000 Right hand 280902−14700 280902−12900 Right hand 280903−12000 24’ (7315mm) Left Hand 280901−14700 280901−14100 11’ (3353mm) Left Hand 280903−13200 Right hand 280902−14700 280902−14100 Right hand 280903−13200 2200 Series Center & Mid Drive Conveyors Dorner Mfg. Corp. 851-453 Rev. M...
280901−14700 280901−12900 Right hand 280903−12000 Right hand 280902−14700 280902−12900 11’ (3353mm) Left Hand 280903−13200 24’ (7315mm) Left Hand 280901−14700 280901−14100 Right hand 280903−13200 Right hand 280902−14700 280902−14100 2200 Series Center & Mid Drive Conveyors 851-453 Rev. M Dorner Mfg. Corp.
Left Hand 281003−12000 Right hand 281002−14700 280902−12900 Right hand 281003−12000 24’ (7315mm) Left Hand 281001−14700 280901−14100 11’ (3353mm) Left Hand 281003−13200 Right hand 281002−14700 280902−14100 Right hand 281003−13200 2200 Series Center & Mid Drive Conveyors Dorner Mfg. Corp. 851-453 Rev. M...
807−652 Cross Block 807−948 Vinyl Shaft Cap 614068P Flat Extruded Guide (per foot) 920612M Socket Head Screw M6 x 12mm 920616M Socket Head Screw M6 x 16mm 2200 Series Center & Mid Drive Conveyors 851-453 Rev. M Dorner Mfg. Corp.
Stand Mount, RH 2’ (610mm) 920692M Socket Low Head Screw M6x12mm 605279P Washer 240847 Flat Belt Stand Mount Assembly for 2’ 639971MK10 Drop−In Tee Bar (x10) (610mm) Conveyors 2200 Series Center & Mid Drive Conveyors Dorner Mfg. Corp. 851-453 Rev. M...
Part Number Description Item Part Number Description 920692M Socket Low Head Screw M6x12mm 240858 Frame Connector Bar 240861 Connecting Assembly without Stand 240859 Frame Connector Plate Mounts 2200 Series Center & Mid Drive Conveyors 851-453 Rev. M Dorner Mfg. Corp.
DORNER MFG. CORP HARTLAND, WI USA Figure 65 Refer to Dorner patent plate (Figure 65). From the model 25 - WW LLLL / BB V* number, determine conveyor width (“WW”), length (“LLLL”) and belt type (“BB”). Use data to configure belt part number as indicated below.
RMA will automatically close 30 days after being issued. To get credit, items must be new and undamaged. There will be a return charge on all items returned for credit, where Dorner was not at fault. It is the customer’s responsibility to prevent damage during return shipping.
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