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SmartFlex Conveyors
Installation, Maintenance & Parts Manual
DORNER MFG. CORP.
P.O. Box 20 • 975 Cottonwood Ave.
Hartland, WI 53029-0020 USA
851-757 Rev. A
2200 Series
For other service manuals visit our website at:
www.dorner.com/service_manuals.asp
INSIDE THE USA
TEL: 1-800-397-8664
FAX: 1-800-369-2440
OUTSIDE THE USA
TEL: 262-367-7600
FAX: 262-367-5827

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Summary of Contents for Dorner 2200

  • Page 1 2200 Series SmartFlex Conveyors Installation, Maintenance & Parts Manual DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box 20 • 975 Cottonwood Ave. TEL: 1-800-397-8664 TEL: 262-367-7600 Hartland, WI 53029-0020 USA FAX: 1-800-369-2440 FAX: 262-367-5827 For other service manuals visit our website at: www.dorner.com/service_manuals.asp...
  • Page 2: Table Of Contents

    Power Transfer ............... 67 Weighted Take-Up............16 Transfer Roller ............... 68 Install Guiding ............... 17 Transfer Roller to 2200 Series Conveyor....... 69 Standard 1.5” Guiding..........17 Mounting Brackets ............70 Fully Adjustable Guiding ........... 18 Motor Mounting Assembly ..........71 Install Drive Package .............
  • Page 3: Introduction

    DO NOT operate equipment manual with the Performance Parts Kits logo without guards. Dorner reserves the right to make changes at any time without notice or obligation. Upon receipt of shipment: • Compare shipment with packing slip. Contact factory regarding discrepancies.
  • Page 4: Warnings - General Safety

    A WARNING The safety alert symbol, black triangle with white exclamation, is used to alert you to potential personal injury hazards. Dorner cannot control the physical A DANGER installation and application of conveyors. Taking protective measures is the responsibility of the user.
  • Page 5: Product Description

    Product Description Refer to Figure 1 for typical components. Infeed Module Curve Module Incline Module Decline Module Intermediate Module Drive Module Gearmotor Stands Figure 1 Figure 1 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
  • Page 6: Specifications

    Document Language Conveyor Width Document Language Intermediate Module 22SF 3 M LLLL Sequence Number Belt Type Profile D Side Profile A Side Idler Tail Type Module Length Conveyor Width Document Language 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
  • Page 7: Conveyor Supports

    230 VAC Input Frequency 50 Hz 25 to 63 Hz Input Current 2.6 Amperes 2.1/1.2 Amperes 2.1Amperes Gearmotor Ratios 5:1, 10:1, 20:1 Protection Rating IP55 Frame Size IEC 71 B5 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
  • Page 8: Sew Gearmotor Specifications

    3.3 - 26.5 62M020ESD9DEN 22.1 20 - 167 6.1 - 50.9 21 - 175 6.4 - 53.3 62M010ESD9DEN 12.2 40 - 333 12.2 - 76.2 42 - 349 12.8 - 76.2 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
  • Page 9: Version (60 Hz Gearmotors)

    32M080EH4(vp)FN 32M060EH4(vp)FN 11.9 12.5 32M050EH423FN 1206 14.3 14.9 32M040EH423FN 1023 17.4 18.3 32M030EH423FN 1217 23.5 24.7 32M025EH423FN 1069 28.0 29.3 32M020EH423FN 1184 35.1 36.6 32M015EH423FN 46.6 49.1 32M010EH423FN 70.4 73.8 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
  • Page 10: Version (60 Hz Gearmotors)

    1.6 - 16.2 32M016WH423EN 88.9 14 - 141 4.3 - 43.0 15 - 148 4.6 - 45.1 32M008WH423EN 65.0 27 - 268 8.2 - 81.7 28 - 281 8.5 - 85.6 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
  • Page 11: Installation

    - Gearmotor Figure 4 Join both conveyor sections, and tighten two set screws (Figure 4, item 2) on both sides. Tighten all set screws 1/4 turn past contact with frame. 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
  • Page 12: Knuckles

    Install curve assembly (Figure 9, item 1) clamp plates (Figure 9, item 2) into one conveyor section (Figure 9, item 3) by lining up clamp plate with slot in conveyor frame. Figure 9 Figure 9 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
  • Page 13: Tails

    Install guard with (Figure 12, item 1) two screws (Figure 12, item 2). Figure 12 Figure 14 Guide wear strip into channel (Figure 14, item 2) on conveyor frame. Figure 12 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
  • Page 14: Mounting Brackets

    Position the belt on the conveyor frame. Figure 16 NOTE Be certain that stud slot (Figure 16, item 3) is close to vertical when finished tightening nut. Tighten nuts (Figure 16, item 2). 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
  • Page 15 (Figure 20, item 3) to guide belt around cogs (Figure 20, item 4) of shaft. Figure 20 Figure 21 Figure 22 Figure 22 Figure 20 Insert the belt rod: 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
  • Page 16: Weighted Take-Up

    Install idler pulley assembly (Figure 24, item 1) onto belt (Figure 24, item 2). Figure 24 Figure 26 Figure 24 Make sure teeth on pulley and guard are facing mating teeth on take up box assembly. 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
  • Page 17: Install Guiding

    Install stud (Figure 28, item 1) into side rail channel (Figure 28, item 4). The end clips should be no greater than 12" from end of the conveyor. Figure 30 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
  • Page 18: Fully Adjustable Guiding

    Figure 34 Figure 34 Loosen socket head screw (Figure 33, item 5) or handle (Figure 34, item 2) and adjust mounting bracket Figure 32 (Figure 33, item 3) as needed. 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
  • Page 19 36, item 1) onto both of the inner guide rails (Figure 33, item 4) or handle (Figure 34, item 1). Adjust to 36, item 2). desired height. Tighten screw or handle. Figure 36 Figure 36 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
  • Page 20: Install Drive Package

    Attach the motor (Figure 38, item 4) onto the drive shaft. Install four washers (Figure 39, item 1) and nuts (Figure 39, item 2) to secure motor to conveyor. Figure 39 Figure 41 Figure 39 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
  • Page 21: Preventive Maintenance And Adjustment

    • Replace any worn or damaged parts. Lubrication No lubrication is required. Replace bearings if worn. Maintaining the Conveyor Belt Troubleshooting NOTE Visit www.dorner.com for complete list of troubleshooting solutions. Inspect conveyor belt for: Figure 42 • Surface cuts or wear A WARNING •...
  • Page 22: Replacing The Entire Belt

    Figure 44 Slide the old belt (Figure 44, item 2) off the conveyor frame. Replace the old belt with a new one. Refer to “Belt Installation” on page 14. Figure 45 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
  • Page 23: Wear Strip Removal

    (Figure 47, item 2) of conveyor. Separate the top and bottom flange of the wear strip at the end of rail and press into place. Figure 47 Wrong Installation Figure 47 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
  • Page 24: Attaching Wear Strip On Conveyor Frame

    Instead, place the joint before the bend. • Avoid joining wear strips on top of the conveyor frame joints. 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
  • Page 25: Attaching Wear Strip At Wheel Bend

    Figure 54 Figure 56 Remove debris from conveyor frame. Relocate wear strip replacement tool to align the two larger guide holes with the holes drilled in the frame. Figure 54 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
  • Page 26: Idler Pulley Assembly

    (Figure 58, item 1) to assure a smooth surface for the belt. Figure 59 Figure 58 Remove two flat head screws (Figure 60, item 1) from idler head plate assembly. Figure 60 Figure 58 Figure 60 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
  • Page 27: Drive Spindle Shaft Assembly

    Remove two (2) head plate cover fastening screws Figure 63 (Figure 65, item 1) and remove cover plate (Figure 65, item 2). Figure 65 Figure 63 Figure 65 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
  • Page 28: Retaining Guide Replacement

    68, item 2) on idler head plate assembly. Figure 68 Figure 70 Figure 68 To remove upper and lower retaining guides (Figure 68, item 3), see “Retaining Guide Replacement” on page 28. 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
  • Page 29: Idler End

    Remove seven (7) socket head screws (Figure 75, item 1) from idler head plate assembly. Figure 75 Figure 72 Remove five (5) socket head screws (Figure 73, item 1). Figure 73 Figure 75 Figure 73 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
  • Page 30: Curve Assembly

    Remove socket head screw (Figure 77, item 1) and socket head screw (Figure 77, item 2) from corner wheel assembly pinch bracket (Figure 77, item 3). Figure 77 Figure 79 Figure 77 Install components reverse of removal. 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
  • Page 31 84, item 2), spacer (Figure 84, item 3), wave washer (Figure 84, item 4), and plate (Figure 84, item 5) from end of idler assembly (Figure 84, item 6). Figure 84 Figure 81 Figure 84 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
  • Page 32: Power Transfer

    Figure 86 Power Transfer Removal Remove two hex head screws (Figure 88, item 1) and cover (Figure 88, item 2) from power transfer assembly. Figure 88 Figure 86 Figure 88 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
  • Page 33 Remove two socket head screws (Figure 92, item 1) and tensioner plate (Figure 92, item 2). Figure 92 Figure 90 Remove timing belt (Figure 90, item 3) from assembly. Figure 92 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
  • Page 34 11. Remove wear bar assembly (Figure 96, item 1) from power transfer. Figure 96 Figure 94 Figure 96 NOTE Note that head of pin (Figure 94, item 1) should be removed in direction shown. Remove belt. 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
  • Page 35 (Figure 100, item 2) when removing gear (Figure 100, item 3). Figure 100 Figure 98 14. Replace wear tube and install bolt and nut to secure. Figure 100 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
  • Page 36: Installation

    Installation as shown. Install drive shaft (Figure 102, item 1) on two bearings Figure 104 (Figure 102, item 2) and press outward as shown. Figure 102 Figure 102 Figure 104 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
  • Page 37 Guide belt (Figure 106, item 1) through wear bar assembly with belt routing under gear (Figure 106, item 2) and over wear tube (Figure 106, item 3). Figure 106 Figure 108 Figure 106 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
  • Page 38 Loosen hex head screw (Figure 110, item 3) and adjust, if necessary. Figure 110 Figure 112 11. Install cover (Figure 113, item 1) with two hex head screws (Figure 113, item 2). Figure 113 Figure 110 Figure 113 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
  • Page 39: Roller Transfer

    Figure 115 Remove nuts (Figure 116, item 1), washers (Figure 116, item 2), and roller transfer (Figure 116, item 3) from frame (Figure 116, item 4). Figure 116 Figure 116 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
  • Page 40: Service Parts

    Service Parts NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner recommends keeping these parts on hand.
  • Page 41 Drive Tail Kit 204073-WWW CE Drive Tail Kit 207079-WWW Drive Tail with Auxiliary Shaft Kit 204080-WWW CE Drive Tail with Auxiliary Shaft Kit WWW= Conveyor width reference: 065, 105, 150 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
  • Page 42: Weighted Take-Up

    Service Parts Weighted Take-Up 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
  • Page 43 Low Head Cap Screw, M8-1.25 x 10 mm WWW= Conveyor width reference: 065, 105, 150 LLL= Conveyor frame section in inches: 029, 035, 047, 059 Length Example: Length = 29" LLL = 029 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
  • Page 44: Weighted Take-Up Drive Tail

    Drive Tail with Auxiliary Shaft Kit M8-1.25 x 12 mm 204086-WWW CE Drive Tail with Auxiliary Shaft 930625M Flat Head Screw, M6-1.00 x 25 mm WWW= Conveyor width reference: 065, 105, 150 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
  • Page 45: Idler Tail

    Button Head Cap Screw, 204082-WWW Idler Tail with Auxiliary Shaft Kit M8-1.00 x 12 mm WWW= Conveyor width reference: 065, 105, 150 920891M Flat Head Cap Screw, M8-1.25 x 10 mm 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
  • Page 46: Frame Assembly

    834-041-LLLLL Frame for 105 width Conveyors 834-061-LLLLL Frame for 150 width Conveyors LLLLL = Part length in inches with two decimal places. Length Example: Length = 95.25" LLLLL = 09525 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
  • Page 47: Wear Strip Replacement Tool

    Service Parts Wear Strip Replacement Tool Item Part Number Description 203475 Wear Strip Replacement Tool Kit 834-003 Nylon Set Screws, M5 x 6 mm 896-1008 Drill Bit, #18, 0.1695" 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
  • Page 48: Width Curve Frame Assembly

    90° 500 Radius Plain Bend Curve Kit 834-035 90° 700 Radius Plain Bend Curve Kit LLLLL = Part length in inches with two decimal places. Length Example: Length = 95.25" LLLLL = 09525 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
  • Page 49: Width Curve Frame Assembly

    90° 500 Radius Plain Bend Curve Kit 834-055 90° 700 Radius Plain Bend Curve Kit LLLLL = Part length in inches with two decimal places. Length Example: Length = 95.25" LLLLL = 09525 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
  • Page 50: Width Curve Frame Assembly

    45° Wheel Curve Kit 203460-090 90° Wheel Curve Kit 203460-180 180° Wheel Curve Kit LLLLL = Part length in inches with two decimal places. Length Example: Length = 95.25" LLLLL = 09525 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
  • Page 51: Width Knuckle Frame Assembly

    834-037 15° Knuckle Kit 834-032 20° Knuckle Kit 834-033 30° Knuckle Kit LLLLL = Part length in inches with two decimal places. Length Example: Length = 95.25" LLLLL = 09525 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
  • Page 52: Width Knuckle Frame Assembly

    834-057 15° Knuckle Kit 834-052 20° Knuckle Kit 834-053 30° Knuckle Kit LLLLL = Part length in inches with two decimal places. Length Example: Length = 95.25" LLLLL = 09525 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
  • Page 53: Width Knuckle Frame Assembly

    834-071 10° Knuckle Kit 834-072 20° Knuckle Kit 834-073 30° Knuckle Kit LLLLL = Part length in inches with two decimal places. Length Example: Length = 95.25" LLLLL = 09525 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
  • Page 54: 04 3" High Sides For Straight Modules

    920614M Socket Head Screw, M6-1.00 x 14 mm 990812M Hex Nut, M8-1.25 LLLLL = Part length in inches with two decimal places. Length Example: Length = 95.25" LLLLL = 09525 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
  • Page 55: 04 3" High Sides For Curve Modules

    204136-WWW-AAA 3" High Side for Wheel Bend Curves - Inside Edge 204335-WWW-AAA 3" High Side for 500R Plain Bend Curves - Inside Edge 204339-WWW-AAA 3" High Side for 700R Plain Bend Curves - Inside Edge 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
  • Page 56: 04 3" High Sides For Incline/Decline Modules

    Guide Plate for Upper Knuckle 834-007 Stud, M8 x 20 mm 990812M Hex Nut, M8-1.25 204145 Spacer WWW = Conveyor width reference: 065, 105, 150 AAA = Angle of curve: 045, 090, 135, 180 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
  • Page 57: 05 1.50" High Sides For Straight Modules

    920614M Socket Head Screw, M6-1.00 x 14 mm 990812M Hex Nut, M8-1.25 LLLLL = Part length in inches with two decimal places. Length Example: Length = 95.25" LLLLL = 09525 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
  • Page 58: 05 1.50" High Sides For Curve Modules

    204137-WWW-AAA 1.50" High Side for Wheel Bend Curves - Inside Edge 204333-WWW-AAA 1.50" High Side for 500R Plain Bend Curves - Inside Edge 204337-WWW-AAA 1.50" High Side for 700R Plain Bend Curves - Inside Edge 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
  • Page 59: 05 1.50" High Sides For Incline/Decline Modules

    Guide Plate for Upper Knuckle 834-007 Stud, M8 x 20 mm 990812M Hex Nut, M8-1.25 204145 Spacer WWW = Conveyor width reference: 065, 105, 150 AAA = Angle of curve: 045, 090, 135, 180 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
  • Page 60: Fully Adjustable Guiding For Straight Modules

    920516M Socket Head Screw, M5-0.80 x 16 mm 990812M Hex Nut, M8-1.25 LLLLL = Part length in inches with two decimal places. Length Example: Length = 95.25" LLLLL = 09525 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
  • Page 61: Fully Adjustable Guiding For Curve Modules

    Roll Pin 210849 LLLLL = Part length in inches with two decimal places. 203494 Guide Support Length Example: Length = 95.25" LLLLL = 09525 210913 Nut Bar 605279P Washer 614068P-LLLLL Guiding 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
  • Page 62: Tool-Less Fully Adjustable Guiding For Straight Modules

    920516M Socket Head Screw, M5-0.80 x 16 mm 990812M Hex Nut, M8-1.25 LLLLL = Part length in inches with two decimal places. Length Example: Length = 95.25" LLLLL = 09525 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
  • Page 63: Tool-Less Fully Adjustable Guiding For Curve Modules

    LLLLL = Part length in inches with two decimal places. 210848 Mounting Block Length Example: Length = 95.25" LLLLL = 09525 210849 203494 Guide Support 210913 Nut Bar 605279P Washer 614068P-LLLLL Guiding 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
  • Page 64: Gull Wing Guiding For Straight Modules

    920516M Socket Head Screw, M5-0.80 x 16 mm 990812M Hex Nut, M8-1.25 LLLLL = Part length in inches with two decimal places. Length Example: Length = 95.25" LLLLL = 09525 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
  • Page 65: Gull Wing Guiding For Curve Modules

    Length Example: Length = 95.25" LLLLL = 09525 210849 203494 Guide Support 210913 Nut Bar 605279P Washer 614068P-LLLLL Guiding 636975P-LLLLL Guide Rail 920616M Socket Head Screw, M6-1.00 x 16 mm 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
  • Page 66: 14 - Adjustable Guiding And #16 - Gull Wing Guiding For Incline/Decline Modules

    Flat Head Screw, M5-0.80 x 10 mm 614068P-LLLLL Guiding 636975P-LLLLL Guide Rail LLLLL = Part length in inches with two decimal places. Length Example: Length = 95.25" LLLLL = 09525 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
  • Page 67: Power Transfer

    Timing Belt 5 mm x 15 mm 203243 Side Plate for 65 width Conveyors 203244 Side Plate for 105 WWW= Conveyor width reference: 065, 105, 150 & 150 width Conveyors 203247-WWW Wear Rod 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
  • Page 68: Transfer Roller

    Extension Bracket 204138 Roller Bar 910612M Button Head Screw, M6-1.00 x 12 mm 920606M Socket Head Screw, M6-1.00 x 6 mm 990602M Hex Nut WWW= Conveyor width reference: 065, 105, 150 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
  • Page 69: Transfer Roller To 2200 Series Conveyor

    Service Parts Transfer Roller to 2200 Series Conveyor Item Part Number Description 807-1829 Transfer Roller for 65 Width Conveyors (1x) 807-1830 Transfer Roller for 105 Width Conveyors (1x) 807-1829 Transfer Roller for 150 Width Conveyors (2x) 203068-WWW Bracket 203069-WWW Extension Bracket...
  • Page 70: Mounting Brackets

    Part Number Description 834-007 Stud, M8 x 20 mm 834-008 Mounting Bracket 605279P Washer 920622M Socket Head Screw, M6-1.00 x 22 mm 990602M Hex Nut, M6-1.00 990812M Flanged Hex Nut, M8-1.25 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
  • Page 71: Motor Mounting Assembly

    Item Part Number Description 203166 Motor Mounting Bracket 605279P Washer 920614M Socket Head Screw, M6-1.00 x 14 mm 920625M Socket Head Screw, M6-1.00 x 25 mm 990602M Hex Nut, M6-1.00 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
  • Page 72: Connecting Assembly

    Service Parts Connecting Assembly Item Part Number Description 834-005 Connecting Bracket 970810M Set Screw, M8-1.25 x 10 mm 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
  • Page 73: Gearmotor Mounting Package

    Adapter Ring 920620M Socket Head Screw, M6-1.00 x 20 mm 930625M Flat Head Screw, M6-1.00 x 25 mm 990602M Hex Nut, M6-1.00 931025M Flat Head Screw, M10-1.50 x 25 mm 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
  • Page 74: Sew Gearmotor Mounting Package

    Item Part Number Description 807-2277 Spring Disc 203043 Drive Plate 930612M Flat Head Screw, M6-1.00 x 12 mm 990602M Hex Nut, M6-1.00 931025M Flat Head Screw, M10-1.50 x 25 mm 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
  • Page 75: Sew Gearmotors

    Gear Reducer, 10:1, NEMA 56C 32M020ES Gear Reducer, 20:1, NEMA 56C 32M040ES Gear Reducer, 40:1, NEMA 56C 32M060ES Gear Reducer, 60:1, NEMA 56C 32M010EH Gear Reducer, 10:1, NEMA 140 TC 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
  • Page 76: Ordering A Replacement Chain

    Determine the length of the chain required for the conveyor and round up to the next foot length. Order the proper number of chain repair kits (1' long each) for your conveyor. Dorner will ship chain kits that are of reasonable length fully assembled. Example: Overall chain length = 42' 5"...
  • Page 77: Notes

    Notes 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
  • Page 78: Return Policy

    RMA will automatically close 30 days after being issued. To get credit, items must be new and undamaged. There will be a return charge on all items returned for credit, where Dorner was not at fault. It is the customer’s responsibility to prevent damage during return shipping.

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