Side mount drive package for light load 60 hz gearmotors (10 pages)
Summary of Contents for Dorner 2200
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2200 Series SmartFlex Conveyors Installation, Maintenance & Parts Manual DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box 20 • 975 Cottonwood Ave. TEL: 1-800-397-8664 TEL: 262-367-7600 Hartland, WI 53029-0020 USA FAX: 1-800-369-2440 FAX: 262-367-5827 For other service manuals visit our website at: www.dorner.com/service_manuals.asp...
Power Transfer ............... 67 Weighted Take-Up............16 Transfer Roller ............... 68 Install Guiding ............... 17 Transfer Roller to 2200 Series Conveyor....... 69 Standard 1.5” Guiding..........17 Mounting Brackets ............70 Fully Adjustable Guiding ........... 18 Motor Mounting Assembly ..........71 Install Drive Package .............
DO NOT operate equipment manual with the Performance Parts Kits logo without guards. Dorner reserves the right to make changes at any time without notice or obligation. Upon receipt of shipment: • Compare shipment with packing slip. Contact factory regarding discrepancies.
A WARNING The safety alert symbol, black triangle with white exclamation, is used to alert you to potential personal injury hazards. Dorner cannot control the physical A DANGER installation and application of conveyors. Taking protective measures is the responsibility of the user.
Document Language Conveyor Width Document Language Intermediate Module 22SF 3 M LLLL Sequence Number Belt Type Profile D Side Profile A Side Idler Tail Type Module Length Conveyor Width Document Language 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
- Gearmotor Figure 4 Join both conveyor sections, and tighten two set screws (Figure 4, item 2) on both sides. Tighten all set screws 1/4 turn past contact with frame. 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
Position the belt on the conveyor frame. Figure 16 NOTE Be certain that stud slot (Figure 16, item 3) is close to vertical when finished tightening nut. Tighten nuts (Figure 16, item 2). 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
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(Figure 20, item 3) to guide belt around cogs (Figure 20, item 4) of shaft. Figure 20 Figure 21 Figure 22 Figure 22 Figure 20 Insert the belt rod: 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
Install stud (Figure 28, item 1) into side rail channel (Figure 28, item 4). The end clips should be no greater than 12" from end of the conveyor. Figure 30 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
Attach the motor (Figure 38, item 4) onto the drive shaft. Install four washers (Figure 39, item 1) and nuts (Figure 39, item 2) to secure motor to conveyor. Figure 39 Figure 41 Figure 39 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
• Replace any worn or damaged parts. Lubrication No lubrication is required. Replace bearings if worn. Maintaining the Conveyor Belt Troubleshooting NOTE Visit www.dorner.com for complete list of troubleshooting solutions. Inspect conveyor belt for: Figure 42 • Surface cuts or wear A WARNING •...
Figure 44 Slide the old belt (Figure 44, item 2) off the conveyor frame. Replace the old belt with a new one. Refer to “Belt Installation” on page 14. Figure 45 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
(Figure 47, item 2) of conveyor. Separate the top and bottom flange of the wear strip at the end of rail and press into place. Figure 47 Wrong Installation Figure 47 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
Instead, place the joint before the bend. • Avoid joining wear strips on top of the conveyor frame joints. 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
Figure 54 Figure 56 Remove debris from conveyor frame. Relocate wear strip replacement tool to align the two larger guide holes with the holes drilled in the frame. Figure 54 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
Figure 86 Power Transfer Removal Remove two hex head screws (Figure 88, item 1) and cover (Figure 88, item 2) from power transfer assembly. Figure 88 Figure 86 Figure 88 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
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Remove two socket head screws (Figure 92, item 1) and tensioner plate (Figure 92, item 2). Figure 92 Figure 90 Remove timing belt (Figure 90, item 3) from assembly. Figure 92 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
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11. Remove wear bar assembly (Figure 96, item 1) from power transfer. Figure 96 Figure 94 Figure 96 NOTE Note that head of pin (Figure 94, item 1) should be removed in direction shown. Remove belt. 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
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(Figure 100, item 2) when removing gear (Figure 100, item 3). Figure 100 Figure 98 14. Replace wear tube and install bolt and nut to secure. Figure 100 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
Installation as shown. Install drive shaft (Figure 102, item 1) on two bearings Figure 104 (Figure 102, item 2) and press outward as shown. Figure 102 Figure 102 Figure 104 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
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Guide belt (Figure 106, item 1) through wear bar assembly with belt routing under gear (Figure 106, item 2) and over wear tube (Figure 106, item 3). Figure 106 Figure 108 Figure 106 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
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Loosen hex head screw (Figure 110, item 3) and adjust, if necessary. Figure 110 Figure 112 11. Install cover (Figure 113, item 1) with two hex head screws (Figure 113, item 2). Figure 113 Figure 110 Figure 113 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
Service Parts NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner recommends keeping these parts on hand.
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Drive Tail Kit 204073-WWW CE Drive Tail Kit 207079-WWW Drive Tail with Auxiliary Shaft Kit 204080-WWW CE Drive Tail with Auxiliary Shaft Kit WWW= Conveyor width reference: 065, 105, 150 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
Drive Tail with Auxiliary Shaft Kit M8-1.25 x 12 mm 204086-WWW CE Drive Tail with Auxiliary Shaft 930625M Flat Head Screw, M6-1.00 x 25 mm WWW= Conveyor width reference: 065, 105, 150 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
Button Head Cap Screw, 204082-WWW Idler Tail with Auxiliary Shaft Kit M8-1.00 x 12 mm WWW= Conveyor width reference: 065, 105, 150 920891M Flat Head Cap Screw, M8-1.25 x 10 mm 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
Service Parts Wear Strip Replacement Tool Item Part Number Description 203475 Wear Strip Replacement Tool Kit 834-003 Nylon Set Screws, M5 x 6 mm 896-1008 Drill Bit, #18, 0.1695" 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
920614M Socket Head Screw, M6-1.00 x 14 mm 990812M Hex Nut, M8-1.25 LLLLL = Part length in inches with two decimal places. Length Example: Length = 95.25" LLLLL = 09525 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
204136-WWW-AAA 3" High Side for Wheel Bend Curves - Inside Edge 204335-WWW-AAA 3" High Side for 500R Plain Bend Curves - Inside Edge 204339-WWW-AAA 3" High Side for 700R Plain Bend Curves - Inside Edge 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
920614M Socket Head Screw, M6-1.00 x 14 mm 990812M Hex Nut, M8-1.25 LLLLL = Part length in inches with two decimal places. Length Example: Length = 95.25" LLLLL = 09525 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
204137-WWW-AAA 1.50" High Side for Wheel Bend Curves - Inside Edge 204333-WWW-AAA 1.50" High Side for 500R Plain Bend Curves - Inside Edge 204337-WWW-AAA 1.50" High Side for 700R Plain Bend Curves - Inside Edge 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
920516M Socket Head Screw, M5-0.80 x 16 mm 990812M Hex Nut, M8-1.25 LLLLL = Part length in inches with two decimal places. Length Example: Length = 95.25" LLLLL = 09525 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
Roll Pin 210849 LLLLL = Part length in inches with two decimal places. 203494 Guide Support Length Example: Length = 95.25" LLLLL = 09525 210913 Nut Bar 605279P Washer 614068P-LLLLL Guiding 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
920516M Socket Head Screw, M5-0.80 x 16 mm 990812M Hex Nut, M8-1.25 LLLLL = Part length in inches with two decimal places. Length Example: Length = 95.25" LLLLL = 09525 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
920516M Socket Head Screw, M5-0.80 x 16 mm 990812M Hex Nut, M8-1.25 LLLLL = Part length in inches with two decimal places. Length Example: Length = 95.25" LLLLL = 09525 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
Flat Head Screw, M5-0.80 x 10 mm 614068P-LLLLL Guiding 636975P-LLLLL Guide Rail LLLLL = Part length in inches with two decimal places. Length Example: Length = 95.25" LLLLL = 09525 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
Timing Belt 5 mm x 15 mm 203243 Side Plate for 65 width Conveyors 203244 Side Plate for 105 WWW= Conveyor width reference: 065, 105, 150 & 150 width Conveyors 203247-WWW Wear Rod 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
Service Parts Transfer Roller to 2200 Series Conveyor Item Part Number Description 807-1829 Transfer Roller for 65 Width Conveyors (1x) 807-1830 Transfer Roller for 105 Width Conveyors (1x) 807-1829 Transfer Roller for 150 Width Conveyors (2x) 203068-WWW Bracket 203069-WWW Extension Bracket...
Item Part Number Description 203166 Motor Mounting Bracket 605279P Washer 920614M Socket Head Screw, M6-1.00 x 14 mm 920625M Socket Head Screw, M6-1.00 x 25 mm 990602M Hex Nut, M6-1.00 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
Service Parts Connecting Assembly Item Part Number Description 834-005 Connecting Bracket 970810M Set Screw, M8-1.25 x 10 mm 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
Adapter Ring 920620M Socket Head Screw, M6-1.00 x 20 mm 930625M Flat Head Screw, M6-1.00 x 25 mm 990602M Hex Nut, M6-1.00 931025M Flat Head Screw, M10-1.50 x 25 mm 2200 Series SmartFlex Conveyors 851-757 Rev. A Dorner Mfg. Corp.
Item Part Number Description 807-2277 Spring Disc 203043 Drive Plate 930612M Flat Head Screw, M6-1.00 x 12 mm 990602M Hex Nut, M6-1.00 931025M Flat Head Screw, M10-1.50 x 25 mm 2200 Series SmartFlex Conveyors Dorner Mfg. Corp. 851-757 Rev. A...
Determine the length of the chain required for the conveyor and round up to the next foot length. Order the proper number of chain repair kits (1' long each) for your conveyor. Dorner will ship chain kits that are of reasonable length fully assembled. Example: Overall chain length = 42' 5"...
RMA will automatically close 30 days after being issued. To get credit, items must be new and undamaged. There will be a return charge on all items returned for credit, where Dorner was not at fault. It is the customer’s responsibility to prevent damage during return shipping.
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