Dorner 2200 series Installation & Parts Manual
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Dorner 2200 series Installation & Parts Manual

Center drive conveyor
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See also: Installation and Maintenance Manual , Installation Manual
2200 Series Center Drive Conveyors
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Flat Belt Mounting Brackets
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Summary of Contents for Dorner 2200 series

  • Page 1: Table Of Contents

    Installation, Maintenance & Parts Manual 2200 Series Center Drive Conveyors Table of Contents Warnings − General Safety ......

  • Page 2: Warnings − General Safety

    D Accessories may be shipped loose. See accessory in- countries. structions for installation. Dorner reserves the right to make changes at any time Dorner’s Limited Warranty applies. without notice or obligation. 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual 851-458 Rev. G Dorner Mfg. Corp.

  • Page 3: Product Description

    Conveyor Supports: Maximum Distances: K = 457 mm L = 1829 mm** ** For conveyors longer than 3962 mm, install support at joint. Figure 2 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-458 Rev. G...

  • Page 4: Installation

    P Conveyor brackets (4x) Q Return rollers (for longer conveyors) Required Tools D Hex key wrenches: 4 mm, 5 mm D Level D Torque wrench Figure 3 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual 851-458 Rev. G Dorner Mfg. Corp.

  • Page 5: Recommended Installation Sequence

    Roll out conveyor belt and place conveyor frame Figure 5), adjust belt tracking. Refer to “Conveyor sections (O of Figure 6) into belt loop. Belt Tracking”, page 16. 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-458 Rev. G...

  • Page 6: Mounting Brackets

    Remove screws (Y & Z of Figures 9), washers (AA), nuts (AB) and T-bars (AC) from brackets. Tighten screws (Y & Z of Figure 10) to 7 Nm. 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual 851-458 Rev. G Dorner Mfg. Corp.

  • Page 7: Return Rollers

    Tighten screws (AG) to 7 Nm. Install roller assemblies (Q of Figure 12) as shown. Tighten screws (AE) to 7 Nm. Figure 14 Figure 12 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-458 Rev. G...

  • Page 8: Preventive Maintenance & Adjustment

    For /05 woven polyester and /06 black anti-static belts, No lubrication is required. Replace bearings if worn. use a bristled brush to improve cleaning. 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual 851-458 Rev. G Dorner Mfg. Corp.

  • Page 9: Conveyor Belt Replacement

    Loosen corner screws (AK of Figure 16), on each ure 18): Remove fastening screws (AJ) then remove side of the drive module (AL). wiper (AI). 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-458 Rev. G...
  • Page 10 Using finger grip holes (AN), open the tension door Proceed to “Drive Module Removal”, page 12 and (AO) to release conveyor belt tension. “Belt Removal from Drive Module”, page 12. 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual 851-458 Rev. G Dorner Mfg. Corp.

  • Page 11: Gearmotor Mounting Package Removal

    Horizontally mounted gearmotor is similar. and remove gearmotor. Loosen belt tensioner (AT of Figure 23) then remove timing belt (AU). Figure 23 Figure 25 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-458 Rev. G...

  • Page 12: Drive Module Removal

    Remove drive plate screws (BC of Figure 27). Re- of spring-loaded shaft and remove pulley (BI of move the tension drive plate (BD). Figure 29). Remove the conveyor belt. Figure 27 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual 851-458 Rev. G Dorner Mfg. Corp.

  • Page 13: Conveyor Belt Installation

    Refer to “Mounting Brackets”, page 6, steps 3 through 5. Adjust the conveyor tensioning end. See “Conveyor Figure 32 Tensioning End Adjustment”, page 14. 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-458 Rev. G...

  • Page 14: Conveyor Tension End Adjustment

    Package Removal” procedure on page 11. Re-install tension door screws (BP of Figure 35) on each side of the module. Tighten screws to 9 Nm. Figure 37 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual 851-458 Rev. G Dorner Mfg. Corp.

  • Page 15: Conveyor Belt Tensioning

    New Belt Change Belt Figure 39 Figure 41 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-458 Rev. G...

  • Page 16: Conveyor Belt Tracking

    Then while holding the cam in position, re-tighten the head plate fastening screws (U) with a 4 mm hex-key wrench to 7 Nm. Figure 43 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual 851-458 Rev. G Dorner Mfg. Corp.

  • Page 17: Drive Module Drive Pulley Removal

    Remove the drive module. Refer to “Drive Module Removal”, page 12. Remove the grooved idler pulley. Refer to “Belt Removal from Drive Module”, page 12, step 3. Remove smooth idler pulleys: 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-458 Rev. G...

  • Page 18: Conveyor Pulley Bearing Removal And Replacement

    450292, or equivalent and press bearings onto the conveyor pulley and drive pulley. Figure 48 − Conveyor Pulley Figure 51 Figure 49 − Drive Pulley 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual 851-458 Rev. G Dorner Mfg. Corp.

  • Page 19: Conveyor Pulley Installation

    Re-position the cam assemblies against the head LOCK OUT POWER before removing guards or plates and adjust belt tracking. See “Conveyor Belt performing maintenance. Tracking”, page 16. 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-458 Rev. G...

  • Page 20: Service Parts

    Service Parts NOTE: For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner recommends keeping these parts on hand.
  • Page 21 5182mm 240402−07200 240402−12708 5486mm 240402−07200 240402−13908 5791mm 240402−14400 240402−07908 6096mm 240402−14400 240402−09108 6401mm 240402−14400 240402−10308 6706mm 240402−14400 240402−11508 7010mm 240402−14400 240402−12708 7315mm 240402−14400 240402−13908 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-458 Rev. G...

  • Page 22: 76Mm To 152Mm Wide Conveyor

    Service Parts 76mm to 152mm Wide Conveyor 16 Idler Spindle Kit 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual 851-458 Rev. G Dorner Mfg. Corp.
  • Page 23 2405WW−14396 2405WW−11500 3658mm 2404WW−13908 7010mm 2405WW−14396 2405WW−12700 3962mm 2404WW−07200 2404WW−07908 7315mm 2405WW−14396 2405WW−13900 4267mm 2404WW−07200 2404WW−09108 WW = Conveyor width reference: 03, 04, 05, 06 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-458 Rev. G...

  • Page 24: 203Mm To 605Mm Wide Conveyor

    Idler Spindle Kit (Includes Items 1 920691M Socket Head Screw M6 x 10mm through 8) 240329 Tension Slide Bar WW = Conveyor width reference: 08, 10, 12 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual 851-458 Rev. G Dorner Mfg. Corp.
  • Page 25 6401mm 240412−14400 240412−10308 6401mm 240414−14400 240414−09673 6706mm 240412−14400 240412−11508 6706mm 240414−14400 240414−10873 7010mm 240412−14400 240412−12708 7010mm 240414−14400 240414−12073 7315mm 240412−14400 240412−13908 7315mm 240414−14400 240414−13273 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-458 Rev. G...
  • Page 26 2405WW−14396 2405WW−11500 6706mm 240413−14400 240413−11508 7010mm 2405WW−14396 2405WW−12700 7010mm 240413−14400 240413−12708 7315mm 2405WW−14396 2405WW−13900 7315mm 240413−14400 240413−13908 WW = Conveyor width reference: 08, 10, 12 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual 851-458 Rev. G Dorner Mfg. Corp.

  • Page 27: 457Mm To 610Mm Wide Conveyor

    Tension Slide Bar 240420 Rack Gear 14.5 Degree PA x 24 P See Chart Side Rail RH See Chart Center Rail 2030WWM Pinion Gear 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-458 Rev. G...
  • Page 28 6401mm 240412−14400 240412−10308 6706mm 240412−14400 240412−11508 6401mm 240414−13800 240414−09398 7010mm 240412−14400 240412−12708 6706mm 240414−13800 240414−10598 7315mm 240412−14400 240412−13908 7010mm 240414−13800 240414−11798 7315mm 240414−13800 240414−12998 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual 851-458 Rev. G Dorner Mfg. Corp.
  • Page 29 2405WW−14396 2405WW−11500 6706mm 240413−14400 240413−11508 7010mm 2405WW−14396 2405WW−12700 7010mm 240413−14400 240413−12708 7315mm 2405WW−14396 2405WW−13900 7315mm 240413−14400 240413−13908 WW = Conveyor width reference: 18, 21, 24 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-458 Rev. G...

  • Page 30: Center Drive Module

    (CDK or CDL) 51mm, 76mm and 102mm Wide Drive Module for Conveyors 33 Spindle Kit (CDKS or CDLS) 32 Center Drive Kit (CDK or CDL) 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual 851-458 Rev. G Dorner Mfg. Corp.
  • Page 31 Gas Spring 203−305mm WW = Conveyor width ref.: 02, 03, 04, 05, 06, 08, 10, 12, 18, 21, 24 807−985 Gas Spring 457−610mm (2x) 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-458 Rev. G...

  • Page 32: Nosebar End Assembly

    WW= Conveyor width ref.: 02, 03, 04, 05, 06, 08, 10, 12, 18, 21, 24 2413WW Nosebar Rod 200695P Knurl Pin 3mm DIA x 24mm Lg 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual 851-458 Rev. G Dorner Mfg. Corp.

  • Page 33: −04 76Mm Aluminum Side

    Guide Retaining Clip See Chart on 2200 Guide 76mm HS Next Page 200695P Single Drop−in Tee Bar 920694M Socket Head Screw M6 x 20mm 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-458 Rev. G...
  • Page 34 280403−13200 N/A 7315mm Left Hand 280401−14700 280401−14100 Right hand 280403−13200 N/A Right hand 280402−14700 280402−14100 3658mm Left Hand 280403−14400 N/A Right hand 280403−14400 N/A 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual 851-458 Rev. G Dorner Mfg. Corp.

  • Page 35: −05 38Mm Aluminum Side

    Guide Retaining Clip See Chart on Next 2200 Guide 38mm HS Page 639971M Single Drop−in Tee Bar 920694M Socket Head Screw M6 x 20mm 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-458 Rev. G...
  • Page 36 280503−13200 N/A 7315mm Left Hand 280501−14700 280501−14100 Right hand 280503−13200 N/A Right hand 280502−14700 280502−14100 3658mm Left Hand 280503−14400 N/A Right hand 280503−14400 N/A 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual 851-458 Rev. G Dorner Mfg. Corp.

  • Page 37: −07 Low To Side Wiper

    2200 Guide 13mm HS Next Page 41−00−24 Side Wiper Nylatron (per foot) 639971M Single Drop−in Tee Bar 920694M Socket Head Screw M6 x 20mm 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-458 Rev. G...
  • Page 38 280902−12900 3353mm Left Hand 280903−13200 7315mm Left Hand 280901−14700 280901−14100 Right hand 280903−13200 Right hand 280902−14700 280902−14100 3658mm Left Hand 280903−14400 Right hand 280903−14400 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual 851-458 Rev. G Dorner Mfg. Corp.

  • Page 39: −09 Low To High Side

    Guide Retaining Clip See Chart on 2200 Guide 13mm HS Next Page 639971M Single Drop−in Tee Bar 920694M Socket Head Screw M6 x 20mm 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-458 Rev. G...
  • Page 40 280902−14700 280902−12900 3353mm Left Hand 280903−13200 7315mm Left Hand 280901−14700 280901−14100 Right Hand 280903−13200 Right hand 280902−14700 280902−14100 3658mm Left Hand 280903−14400 Right Hand 280903−14400 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual 851-458 Rev. G Dorner Mfg. Corp.

  • Page 41: −10 13Mm Extruded Plastic

    Single Drop−in Tee Bar 200121 Guide Retaining Clip 920694M Socket Head Screw M6 x 20mm 200054P Snap−On Guide (per foot) See Chart on 2200 Guide Next Page 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-458 Rev. G...
  • Page 42 281003−13200 N/A 7315mm Left Hand 281001−14700 281001−14100 Right hand 281003−13200 N/A Right hand 281002−14700 281002−14100 3658mm Left Hand 281003−14400 N/A Right hand 281003−14400 N/A 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual 851-458 Rev. G Dorner Mfg. Corp.

  • Page 43: −13 Adjustable Guiding

    Aluminum Profile Guide 3048mm 920616M Socket Head Screw M6 x 16mm 202992 Aluminum Profile Guide 3353mm 202993 Aluminum Profile Guide 3658mm 202994 Aluminum Profile Guide 3962mm 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-458 Rev. G...

  • Page 44: Flared Side Guiding

    Button Head Screw M5 x 6mm 202216 Side−Flare Mounting Guide 1829mm 911−512 Washer 202522M 920694M Cap Low−Head Screw M6 x 20mm Flared Guide 45_ 610mm 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual 851-458 Rev. G Dorner Mfg. Corp.
  • Page 45 Stand Mount, RH 610mm 920692M Socket Low Head Screw M6x12mm 605279P Washer Flat Belt Stand Mount Assembly for 240847 610mm Conveyors 639971M Drop−In Tee Bar 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-458 Rev. G...

  • Page 46: Connecting Assembly Without Stand Mount

    Socket Low Head Screw M6 x 16mm 807−920 Square Nut M6 5mm x 10mm Flat Belt Connecting Assembly with 240860 Stand Mounts 605279P Washer 240858 Frame Connector Bar 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual 851-458 Rev. G Dorner Mfg. Corp.

  • Page 47: 51Mm To 152Mm Flat Belt Return Roller

    Return Roller Clip WW= Conveyor width ref.: 02, 03, 04, 05, 06, 08, 10, 12, 18, 2409WW Return Roller Guard 21, 24 2410WW Return Roller Rod 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-458 Rev. G...

  • Page 48: Conveyor Belt Part Number Configuration

    25 − __ __ __ __ __ __ / __ __ V* part number as indicated below. *Add “V” for V-guided (Fill In) belts. 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual 851-458 Rev. G Dorner Mfg. Corp.
  • Page 49 Notes 2200 Series Center Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-458 Rev. G...

  • Page 50: Return Policy

    Authorization Number to reference. There will be a 15% restocking charge on all new items returned for credit where Dorner was not at fault. These will not be accepted after 60 days from original invoice date. The restocking charge covers inspection, cleaning, disassembly, and reissuing to inventory.

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