Dorner 2200 Series Installation, Maintenance & Parts Manual
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Dorner 2200 Series Installation, Maintenance & Parts Manual

Gang drive
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2200 Series Gang Drive Conveyors
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Preventative Maintenance & Adjustment
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Installation, Maintenance
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3" (76mm) to 24" (152mm) Wide Conveyor Ends
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Flared Side Guiding
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Summary of Contents for Dorner 2200 Series

  • Page 1: Table Of Contents

    Installation, Maintenance & Parts Manual 2200 Series Gang Drive Conveyors Table of Contents Warnings − General Safety ......

  • Page 2: Warnings − General Safety

    Accessories may be shipped loose. See accessory in- countries. structions for installation. Dorner reserves the right to make changes at any time Dorner’s Limited Warranty applies. without notice or obligation. 2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual 851-583 Rev. A Dorner Mfg. Corp.

  • Page 3: Product Description

    4 = with V-guide tracking and no mounting brackets 5 = with belt tracking cams (non V-guided belt) and no mounting brackets * See Ordering and Specifications Catalog for details. 2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-583 Rev. A...

  • Page 4: Installation

    Assemble conveyor (if required) return rollers. Refer to “Mounting Brackets” on page 6 Attach mounting brackets to conveyor and “Return Rollers” on page 6. 2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual 851-583 Rev. A Dorner Mfg. Corp.

  • Page 5: Conveyors Longer Than 12 Ft (3658 Mm)

    If equipped with cam tracking assemblies (I of Figure 3), reposition and adjust belt tracking. Refer to “Conveyor Belt Tracking” on page 9. Figure 4 2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-583 Rev. A...

  • Page 6: Mounting Brackets

    Tighten screws (N and O) to 60 in-lb (7 Nm). Return Rollers 2” (51mm) through 6” (152mm) Wide Conveyors Locate return roller assemblies. Exploded views are Figure 12 shown in Figure 9. 2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual 851-583 Rev. A Dorner Mfg. Corp.

  • Page 7: Required Tools

    Surface cuts and wear indicate: For /05 woven polyester and /06 black anti-static belts, Sharp or heavy parts impacting belt use a bristled brush to improve cleaning. 2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-583 Rev. A...

  • Page 8: Conveyor Belt Replacement

    Remove tail cover plate (AC) and slide out bottom wiper (AA) through hole in head plate (AD). Slide old belt (D) sideways (AF) off of conveyor. 2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual 851-583 Rev. A Dorner Mfg. Corp.

  • Page 9: Conveyor Belt Tensioning

    See Figure holding cam in position, tighten head plate fastening 16, below. screws (J) to 60 in-lb (7 Nm). 2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-583 Rev. A...

  • Page 10: Pulley Replacement

    (J and AB). Install conveyor belt. Refer to the “Belt Installation (No Stands or Gearmotor Mounting Package)” topic Figure 18 beginning on page 8. 2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual 851-583 Rev. A Dorner Mfg. Corp.

  • Page 11: Pulley Bearing Replacement

    (AY). completely closed. - Part of Tool Kit, Part Number 2500M. - Shipped with conveyors wider than 12″ (305 mm). Figure 21 2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-583 Rev. A...

  • Page 12: Bearing Installation

    (BC) or if the bore is out of round, the pulley must be replaced. - Part of Tool Kit, Part Number 2500M. Figure 23 2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual 851-583 Rev. A Dorner Mfg. Corp.
  • Page 13 Notes 2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-583 Rev. A...

  • Page 14: Service Parts

    Service Parts NOTE: For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner recommends keeping these parts on hand.
  • Page 15 Gang Drive Tail Kit (Includes Items 1 through 7, 11 through 14, 16 and 17) 454702 Spindle w/Bearings 2” (51mm) 200027M Tail Plate, RH 2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-583 Rev. A...
  • Page 16 Service Parts 3” (76mm) to 24” (610mm) Wide Conveyor Ends 24 Gang Drive Tail Kit 23 Gang Drive Spindle Kit 2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual 851-583 Rev. A Dorner Mfg. Corp.
  • Page 17 Button Head Screw M5 x 10mm 18” (457mm) 454718 454518 41−33 200038 Cam Clamping Plate 21” (533mm) 204821 204721 41−33 200039P Belt Tracking Cam 24” (610mm) 204824 204724 41−33 2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-583 Rev. A...

  • Page 18: Conveyor Frames

    See RH Side Side Rail RH 240418 Center Rail Cross Support 24” (610mm) Rail chart below See LH Side Side Rail LH Rail chart below 2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual 851-583 Rev. A Dorner Mfg. Corp.
  • Page 19 240413−07200 240413−13908 WW = Conveyor Width reference: 03, 04, 05, 06, 08, 10, 12, 18, 21, 24 * = 6” (152mm) and wider conveyors, only 2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-583 Rev. A...
  • Page 20 16’ (4877mm) 240414−07200 240414−10873 16’ (4877mm) 240414−06700 240414−10598 17’ (5182mm) 240414−07200 240414−12073 17’ (5182mm) 240414−06700 240414−1 1798 18’ (5486mm) 240414−07200 240414−13273 18’ (5486mm) 240414−06700 240414−12998 2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual 851-583 Rev. A Dorner Mfg. Corp.

  • Page 21: 04 3" (76Mm) Aluminum Side

    Left Hand 280403−08400 Right Hand 280402−07500 280402−12900 Right Hand 280403−08400 18’ (5486mm) Left Hand 280401−07500 280401−14100 8’ (2438mm) Left Hand 280403−09600 Right Hand 280402−07500 280402−14100 2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-583 Rev. A...

  • Page 22: 05 1.5" (38Mm) Aluminum Side

    Left Hand 280503−08400 Right Hand 280502−07500 280502−12900 Right Hand 280503−08400 18’ (5486mm) Left Hand 280501−07500 280501−14100 8’ (2438mm) Left Hand 280503−09600 Right Hand 280502−07500 280502−14100 2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual 851-583 Rev. A Dorner Mfg. Corp.

  • Page 23: Low To Side Wiper

    280902−07500 280902−12900 7’ (2134mm) Left Hand 280903−08400 Right Hand 280903−08400 18’ (5486mm) Left Hand 280901−07500 280901−14100 8’ (2438mm) Left Hand 280903−09600 Right Hand 280902−07500 280902−14100 2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-583 Rev. A...

  • Page 24: Low To High Side

    Left Hand 280903−08400 Right Hand 280902−07500 280902−12900 Right Hand 280903−08400 18’ (5486mm) Left Hand 280901−07500 280901−14100 8’ (2438mm) Left Hand 280903−09600 Right Hand 280902−07500 280902−14100 2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual 851-583 Rev. A Dorner Mfg. Corp.

  • Page 25: (13Mm) Extruded Plastic

    281002−07500 281002−12900 7’ (2134mm) Left Hand 281003−08400 Right Hand 281003−08400 18’ (5486mm) Left Hand 281001−07500 281001−14100 8’ (2438mm) Left Hand 281003−09600 Right Hand 281002−07500 281002−14100 2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-583 Rev. A...

  • Page 26: Adjustable Guiding

    Socket Head Screw M6 x 16mm 202992 Aluminum Profile Guide 11’ (3353mm) 202993 Aluminum Profile Guide 12’ (3658mm) 202994 Aluminum Profile Guide 13’ (3962mm) 2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual 851-583 Rev. A Dorner Mfg. Corp.
  • Page 27 Button Head Screw M5 x 6mm Side−Flare Mounting Guide 5’ 202215 911−512 Washer (1524mm) 920694M Cap Low−Head Screw M6 x 20mm Side−Flare Mounting Guide 6’ 202216 (1829mm) 2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-583 Rev. A...

  • Page 28: Flat Belt Stand Mount Assembly

    Stand Mount, RH 2’ (610mm) 920692M Socket Low Head Screw M6x12mm 605279P Washer Flat Belt Stand Mount Assembly for 2’ 240847 (610mm) Conveyors 639971M Drop−In Tee Bar 2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual 851-583 Rev. A Dorner Mfg. Corp.

  • Page 29: Connecting Assembly Without Stand Mount

    Socket Low Head Screw M6 x 16mm 807−920 Square Nut M6 5mm x 10mm Flat Belt Connecting Assembly with 240860 Stand Mounts 605279P Washer 240858 Frame Connector Bar 2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-583 Rev. A...

  • Page 30: 2" (51Mm) To 6" (152Mm) Flat Belt Return Roller

    Return Roller Clip WW.= Conveyor width ref.: 02, 03, 04, 05, 06, 08, 10, 12, 18, 2409WW Return Roller Guard 21, 24 2410WW Return Roller Rod 2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-583 Rev. A...

  • Page 31: Conveyor Belt Part Number Configuration

    21 − __ __ __ __ __ __ / __ __ V* part number as indicated below. * Add “V” for V-guided (Fill In) belts. 2200 Series Gang Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-583 Rev. A...

  • Page 32: Return Policy

    Authorization Number to reference. There will be a 15% restocking charge on all new items returned for credit where Dorner was not at fault. These will not be accepted after 60 days from original invoice date. The restocking charge covers inspection, cleaning, disassembly, and reissuing to inventory.

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