Dorner 2300 Series Installation And Maintenance Manual

Dorner 2300 Series Installation And Maintenance Manual

Idrive conveyors

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2200 and 2300 Series
Installation, Maintenance & Parts Manual
2200 Series Conveyor
DORNER MFG. CORP.
P.O. Box 20 • 975 Cottonwood Ave.
Hartland, WI 53029-0020 USA
851-686 Rev. C
iDrive Conveyors
For other service manuals visit our website at:
www.dorner.com/service_manuals.asp
2300 Series Conveyor
INSIDE THE USA
TEL: 1-800-397-8664
FAX: 1-800-369-2440
OUTSIDE THE USA
TEL: 262-367-7600
FAX: 262-367-5827

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Summary of Contents for Dorner 2300 Series

  • Page 1 2200 and 2300 Series iDrive Conveyors Installation, Maintenance & Parts Manual 2200 Series Conveyor 2300 Series Conveyor DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box 20 • 975 Cottonwood Ave. TEL: 1-800-397-8664 TEL: 262-367-7600 Hartland, WI 53029-0020 USA...
  • Page 2 • Compare shipment with packing slip. Contact factory countries. regarding discrepancies. Dorner reserves the right to make changes at any time • Inspect packages for shipping damage. Contact carrier without notice or obligation. regarding damage.
  • Page 3 • Failure to comply could result in serious LOOSENING STAND HEIGHT OR ANGLE injury. ADJUSTMENT SCREWS. • Loosening stand height or angle adjustment screws may cause conveyor sections to drop down, causing serious injury. 2200 and 2300 Series iDrive Conveyors 851-686 Rev. C Dorner Mfg. Corp.
  • Page 4: Product Description

    Motor Shaft Position Tracking / Mounting Brackets Idler Tail Type Conveyor Length Drive Tail Type Conveyor Width Tracking / Mounting Brackets Document Language Conveyor Length Conveyor Width Document Language 2200 and 2300 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. C...
  • Page 5: Series Dustpruf Flat Belt Conveyor

    Specifications 2300 Series DustPruf Flat Belt Conveyor Conveyor Supports: Maximum Distances 2300 Series DustPruf Flat Belt Conveyor 20F M LLLL 1 = 18” (457 mm) Belt Type 2 = 18” (457 mm) Profile (D side) 3 = 72” (1828 mm)
  • Page 6: Specifications

    Belt Speeds 7-70 Ft./Min., 5-50 Ft./Min. 2.4-24 Ft./Min., 1.7-17 Ft./Min. Duty Cycle Non-Continuous Duty Non-Continuous Duty Index Capability Up to 30 per Minute Up to 30 per Minute 2200 and 2300 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. C...
  • Page 7: Idrive Load Capacity (Lbs)

    LENGTH 5 - 50 Ft./Min. FOR BELT TYPE 09 LENGTH 2.4 - 24 Ft./Min. FOR BELT TYPE 09 LENGTH 1.7 - 17 Ft./Min. FOR BELT TYPE 09 LENGTH 2200 and 2300 Series iDrive Conveyors 851-686 Rev. C Dorner Mfg. Corp.
  • Page 8 5 - 50 Ft./Min. FOR DOUBLE CARCASS BELT TYPE 05 LENGTH 2.4 - 24 Ft./Min. FOR DOUBLE CARCASS BELT TYPE 05 LENGTH 1.7 - 17 Ft./Min. FOR DOUBLE CARCASS BELT TYPE 05 LENGTH 2200 and 2300 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. C...
  • Page 9 5 - 50 Ft./Min. FOR SINGLE PLY BELT TYPES 19 AND 53 LENGTH 2.4 - 24 Ft./Min. FOR SINGLE PLY BELT TYPES 19 AND 53 LENGTH 1.7 - 17 Ft./Min. FOR SINGLE PLY BELT TYPES 19 AND 53 LENGTH 2200 and 2300 Series iDrive Conveyors 851-686 Rev. C Dorner Mfg. Corp.
  • Page 10 5 - 50 Ft./Min. FOR ALL OTHER BELT TYPES LENGTH 2.4 - 24 Ft./Min. FOR ALL OTHER BELT TYPES LENGTH 1.7 - 17 Ft./Min. FOR ALL OTHER BELT TYPES LENGTH 2200 and 2300 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. C...
  • Page 11 Specifications iDrive Load Capacity (lbs) (continued) 2.4 - 24 Ft./Min. FOR NOSE BAR BELTS LENGTH 1.7 - 17 Ft./Min. FOR NOSE BAR BELTS LENGTH 2200 and 2300 Series iDrive Conveyors 851-686 Rev. C Dorner Mfg. Corp.
  • Page 12: Installation

    7, item 3), nuts (Figure 6, item 4) or (Figure Figure 5 7, item 4), and T-bars (Figure 6, item 5) or (Figure 7, item 5), from brackets. Figure 5 2200 and 2300 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. C...
  • Page 13: Series Mounting Brackets

    IMPORTANT DustPruf side rail requires substantial force. For proper methods of attachment to Failure to properly support the conveyor conveyor side rail for 2300 series see while installing self-drilling screws may page 15. cause the operator or conveyor to slip, causing severe injury.
  • Page 14: Return Rollers

    14, item 2) from roller assembly. Install roller assemblies (Figure 15, item 1) as shown. Tighten screws (Figure 15, item 2) to 60 in-lb (7 Nm). Figure 15 Figure 12 Figure 15 2200 and 2300 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. C...
  • Page 15: Mm) Wide Flat Belt Conveyors

    8 - 18¨ (203 - 457 mm) Wide Flat Belt Self-Drilling Screws Conveyors All Dorner accessories are provided with 1/4-20 self-drilling screws. Locate return rollers. Exploded view shown in Figure Locate and hold bracket (Figure 18, item 1) to side rail.
  • Page 16: Pre-Drill For Standard Screws

    Recommended torque is 150 in.lbs (17 Nm). Figure 20 Figure 23 Drill the hole locations (Figure 21, item 1) with a 3/16" drill bit (Figure 21, item 2). Figure 21 Figure 23 Figure 21 2200 and 2300 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. C...
  • Page 17: Guiding (2300 Series Only)

    Due to the DustPruf construction ALL guiding must be The 2200 and 2300 series iDrive is available in 3 models: located and installed by the end user. Take care in locating A. Cover Mounted Controls* retaining clips prior to final installation.
  • Page 18: Cover Mounted Controls With Customer Provided Power Supply

    30 per minute. 2. Reversing Applications: Do not reverse the motor direction when running. Make sure the motor is stopped before reversing signal is given. Figure 28 2200 and 2300 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. C...
  • Page 19: Cover Mounted Controls With Photo Eye Option

    Adjustment pots are 3/4 turn devices. Any resistance encountered while adjusting these pots indicates you have reached the adjustment limit stop. Turning past stop will damage the sensor. 2200 and 2300 Series iDrive Conveyors 851-686 Rev. C Dorner Mfg. Corp.
  • Page 20: Customer Wired Controls With Flying Leads

    Locate lead wires (Figure 32, item 1) extending from iDrive cover. Determine wiring diagrams based on diagrams above (Figure 31). Figure 32 Figure 32 2200 and 2300 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. C...
  • Page 21: Preventive Maintenance And Adjustment

    • 807−1716 Bearing Puller Tool (or equivalent) harsh chemicals. • 450292 Bearing Installation Tool (Pusher Sleeve) Use Dorner Belt Cleaner (part # 625619). Mild soap and • 450293 Bearing Installation Tool (Bearing Pusher) water may also be used. Do not soak the belt.
  • Page 22: Belt Installation

    “Mounting Brackets” beginning on page 12, steps 3 through 5. Tension belt. Refer to “Conveyor Belt Tensioning” on page 23 If equipped, re-install wipers, return rollers and guiding. Figure 36 2200 and 2300 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. C...
  • Page 23: Conveyors With 1.25" (32 Mm) Diameter Pulleys

    (Figure 40, item 1 and 2). Replace belt if proper tensioning can not be obtained while aligning the end of the conveyor frame with or between the tensioning marks. See NOTE. Figure 40 Figure 42 Figure 40 2200 and 2300 Series iDrive Conveyors 851-686 Rev. C Dorner Mfg. Corp.
  • Page 24: Conveyor Belt Tracking

    Then while holding the cam in position, re- tighten the head plate fastening screws (Figure 44, item 2) with a 4 mm hex-key wrench to 60 in-lb (7 Nm). 2200 and 2300 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. C...
  • Page 25: B − Drive Spindle Removal

    (Figure 48, item 2). Figure 48 Figure 45 Remove the head plate (Figure 46, item 1) from the conveyor frame. Figure 46 Figure 48 Figure 46 2200 and 2300 Series iDrive Conveyors 851-686 Rev. C Dorner Mfg. Corp.
  • Page 26 (Figure 53, item 2), and slide off of shaft to remove. Figure 53 Figure 50 Loosen timing belt tension cam (Figure 51, item 1). Figure 51 Figure 51 Figure 53 Remove driven pulley (Figure 53, item 2). 2200 and 2300 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. C...
  • Page 27: Bearing Removal & Replacement

    (Figure 56, item 2) with lip (Figure 56, item 3) Figure 58 located in gap (Figure 56, item 4) between bearing and spindle hub (Figure 56, item 5) as shown. 2200 and 2300 Series iDrive Conveyors 851-686 Rev. C Dorner Mfg. Corp.
  • Page 28: Spindle Installation

    (Figure 62). Figure 62 Figure 64 A WARNING Figure 62 Drive shaft keyway may be sharp. HANDLE WITH CARE. Repeat steps 1 through 5 for each bearing. 2200 and 2300 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. C...
  • Page 29 Tighten drive pulley set screws (Figure 66, item 4) on gearhead shaft, making sure one set screw is over flat on shaft, and drive pulley is aligned with driven pulley. Figure 69 2200 and 2300 Series iDrive Conveyors 851-686 Rev. C Dorner Mfg. Corp.
  • Page 30: Nose Bar Roller Replacement

    See “Conveyor Belt Tracking” on page 24. Figure 74 Motor Removal and Replacement Loosen timing belt tension cam (Figure 74, item 2). Remove belt. (See “Belt Installation” on page 22.) 2200 and 2300 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. C...
  • Page 31 (Figure 79, item 2). Figure 79 Figure 76 Remove motor (Figure 77, item 1). Figure 77 Figure 79 Figure 77 Snap off heat sinks (Figure 77, item 2). 2200 and 2300 Series iDrive Conveyors 851-686 Rev. C Dorner Mfg. Corp.
  • Page 32: Service Parts

    Service Parts NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner recommends keeping these parts on hand.
  • Page 33 WW = Conveyor width reference: 02, 03, 04, 05, 06, 08, 10, 12 & 22FDR30D Electrical Assembly, with speed, direction, and 30’ remote start/stop cable for D position 2200 and 2300 Series iDrive Conveyors 851-686 Rev. C Dorner Mfg. Corp.
  • Page 34: Idler End

    712029 Cam Mount Assembly (2300 Series) 920691M Socket Head Screw, M6 x 10 mm WW = Conveyor width reference: 02, 03, 04, 05, 06, 08, 10, 12 & 2200 and 2300 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. C...
  • Page 35 Flat Head Screw, M5 x 12 mm 240025 Cam Mount Assembly (2200 Series) 712029 Cam Mount Assembly (2300 Series) WW = Conveyor width reference: 02, 03, 04, 05, 06, 08, 10, 12 & 2200 and 2300 Series iDrive Conveyors 851-686 Rev. C Dorner Mfg. Corp.
  • Page 36 (2200 Series) 807-1937 Self-Drilling Hex Head Screw, 1/4-20x1” (2300 Series) LLLLL = part length in inches with 2 decimal places Example: Part Length = 35.25" LLLLL = 03525 2200 and 2300 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. C...
  • Page 37: Mm) Aluminum Side

    (2200 Series) 807-1937 Self-Drilling Hex Head Screw, 1/4-20x1” (2300 Series) LLLLL = part length in inches with 2 decimal places Example: Part Length = 35.25" LLLLL = 03525 2200 and 2300 Series iDrive Conveyors 851-686 Rev. C Dorner Mfg. Corp.
  • Page 38: Low To Side Wiper

    (2200 Series) 807-1937 Self-Drilling Hex Head Screw, 1/4-20x1” (2300 Series) LLLLL = part length in inches with 2 decimal places Example: Part Length = 35.25" LLLLL = 03525 2200 and 2300 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. C...
  • Page 39: Low To High Side

    (2200 Series) 807-1937 Self-Drilling Hex Head Screw, 1/4-20x1” (2300 Series) LLLLL = part length in inches with 2 decimal places Example: Part Length = 35.25" LLLLL = 03525 2200 and 2300 Series iDrive Conveyors 851-686 Rev. C Dorner Mfg. Corp.
  • Page 40: Mm) Extruded Plastic

    (2200 Series) 807-1937 Self-Drilling Hex Head Screw, 1/4-20x1” (2300 Series) LLLLL = part length in inches with 2 decimal places Example: Part Length = 35.25" LLLLL = 03525 2200 and 2300 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. C...
  • Page 41: Adjustable Guiding

    1/4-20x1” (2300 Series) 920616M Socket Head Screw, M6 x 16 mm LLLLL = part length in inches with 2 decimal places Example: Part Length = 35.25" LLLLL = 03525 2200 and 2300 Series iDrive Conveyors 851-686 Rev. C Dorner Mfg. Corp.
  • Page 42: Tool-Less Adjustable Guiding

    Horizontal Mounting Guide Shaft 460063-LLLLL Aluminum Profile Guide 614068P-LLLLL Extruded Guide LLLLL = Length in inches with 2 decimal places. Length Example: Length = 95.25" LLLLL = 09525 2200 and 2300 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. C...
  • Page 43: Mm) Cleated Belt Guiding

    (2200 Series) 807-1937 Self-Drilling Hex Head Screw, 1/4-20x1” (2300 Series) LLLLL = part length in inches with 2 decimal places Example: Part Length = 35.25" LLLLL = 03525 2200 and 2300 Series iDrive Conveyors 851-686 Rev. C Dorner Mfg. Corp.
  • Page 44: Mm) Cleated Belt Guiding

    (2200 Series) 807-1937 Self-Drilling Hex Head Screw, 1/4-20x1” (2300 Series) LLLLL = part length in inches with 2 decimal places Example: Part Length = 35.25" LLLLL = 03525 2200 and 2300 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. C...
  • Page 45: Mm) Cleated Belt Guiding

    (2200 Series) 807-1937 Self-Drilling Hex Head Screw, 1/4-20x1” (2300 Series) LLLLL = part length in inches with 2 decimal places Example: Part Length = 35.25" LLLLL = 03525 2200 and 2300 Series iDrive Conveyors 851-686 Rev. C Dorner Mfg. Corp.
  • Page 46: Flared Side Guiding

    5’ (1524 mm) 911−512 Washer 202216 Side−Flare Mounting Guide 920694M Cap Low−Head Screw, M6 x 20 mm 6’ (1829 mm) (2200 Series) 807-1937 Self-Drilling Hex Head Screw, 1/4-20x1” (2300 Series) 2200 and 2300 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. C...
  • Page 47: Flat Belt Stand Mount Assembly

    Socket Low Head Screw, M6 x 12 mm (2200 Series) 807-1937 Self-Drilling Hex Head Screw, 1/4-20x1” (2300 Series) 240839 Flat Belt Stand Mount Assembly (2200 Series) 715642 Flat Belt Stand Mount Assembly (2300 Series) 2200 and 2300 Series iDrive Conveyors 851-686 Rev. C Dorner Mfg. Corp.
  • Page 48: Cleated Belt Stand Mount Assembly

    Socket Low Head Screw, M6 x 12 mm (2200 Series) 807-1937 Self-Drilling Hex Head Screw, 1/4-20x1” (2300 Series) 240838 Cleated Stand Mount Assembly (2200 Series) 715645 Cleated Stand Mount Assembly (2300 Series) 2200 and 2300 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. C...
  • Page 49: Flat Belt Stand Mount Assembly For 2' (610 Mm) Conveyors

    1/4-20x1” (2300 Series) 240847 Flat Belt Stand Mount Assembly for 2’ (610 mm) Conveyors (2200 Series) 715644-DR Flat Belt Stand Mount Assembly for 2’ (610 mm) Conveyors (2300 Series) 2200 and 2300 Series iDrive Conveyors 851-686 Rev. C Dorner Mfg. Corp.
  • Page 50: Cleated Belt Stand Mount Assembly For 2' (610 Mm) Conveyors

    1/4-20x1” (2300 Series) 240851 Cleated Belt Stand Mount Assembly for 2’ (610 mm) Conveyors (2200 Series) 715647-DR Cleated Belt Stand Mount Assembly for 2’ (610 mm) Conveyors (2300 Series) 2200 and 2300 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. C...
  • Page 51: Mm) To 6" (152 Mm) Flat Belt Return Roller

    Socket Low Head Screw, M6 x 16 mm 2408WW 8” (203mm) to 24” (610mm) Flat Belt Return Roller Assembly WW= Conveyor width reference: 03, 04, 05, 06, 08, 10, 12 & 18 2200 and 2300 Series iDrive Conveyors 851-686 Rev. C Dorner Mfg. Corp.
  • Page 52: Cleated Belt Return Roller

    Reflector Mounting Assembly 807-652 Cross Block 201881 Eye Assembly with Plug 807-948 201882 Transformer with Plug 807-1937 Drilling Screw, 1/4-20 x 1" (2300 Series) 202004 Mounting Bracket 920612M Socket Head Screw, 205109 Washer M6-1.00 x 12 mm (2200 Series) 200830M...
  • Page 53: Conveyor Belt Part Number Configuration

    Figure 80 Flat Belt Part Number Configuration Cleated Belt Part Number Configuration Refer to Dorner patent plate (Figure 80). From the model Refer to Dorner patent plate (Figure 80). From the model number, determine conveyor width (“WW”), length number, determine conveyor type (”T”), width (“WW”), (“LLLL”) and belt type (“BB”).
  • Page 54: Return Policy

    RMA will automatically close 30 days after being issued. To get credit, items must be new and undamaged. There will be a return charge on all items returned for credit, where Dorner was not at fault. It is the customer’s responsibility to prevent damage during return shipping.

This manual is also suitable for:

2200 series

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