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2200 and 2300 Series iDrive Conveyors Installation, Maintenance & Parts Manual 2200 Series Conveyor 2300 Series Conveyor DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box 20 • 975 Cottonwood Ave. TEL: 1-800-397-8664 TEL: 262-367-7600 Hartland, WI 53029-0020 USA...
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• Compare shipment with packing slip. Contact factory countries. regarding discrepancies. Dorner reserves the right to make changes at any time • Inspect packages for shipping damage. Contact carrier without notice or obligation. regarding damage.
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• Failure to comply could result in serious LOOSENING STAND HEIGHT OR ANGLE injury. ADJUSTMENT SCREWS. • Loosening stand height or angle adjustment screws may cause conveyor sections to drop down, causing serious injury. 2200 and 2300 Series iDrive Conveyors 851-686 Rev. C Dorner Mfg. Corp.
Specifications 2300 Series DustPruf Flat Belt Conveyor Conveyor Supports: Maximum Distances 2300 Series DustPruf Flat Belt Conveyor 20F M LLLL 1 = 18” (457 mm) Belt Type 2 = 18” (457 mm) Profile (D side) 3 = 72” (1828 mm)
Belt Speeds 7-70 Ft./Min., 5-50 Ft./Min. 2.4-24 Ft./Min., 1.7-17 Ft./Min. Duty Cycle Non-Continuous Duty Non-Continuous Duty Index Capability Up to 30 per Minute Up to 30 per Minute 2200 and 2300 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. C...
LENGTH 5 - 50 Ft./Min. FOR BELT TYPE 09 LENGTH 2.4 - 24 Ft./Min. FOR BELT TYPE 09 LENGTH 1.7 - 17 Ft./Min. FOR BELT TYPE 09 LENGTH 2200 and 2300 Series iDrive Conveyors 851-686 Rev. C Dorner Mfg. Corp.
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5 - 50 Ft./Min. FOR DOUBLE CARCASS BELT TYPE 05 LENGTH 2.4 - 24 Ft./Min. FOR DOUBLE CARCASS BELT TYPE 05 LENGTH 1.7 - 17 Ft./Min. FOR DOUBLE CARCASS BELT TYPE 05 LENGTH 2200 and 2300 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. C...
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5 - 50 Ft./Min. FOR SINGLE PLY BELT TYPES 19 AND 53 LENGTH 2.4 - 24 Ft./Min. FOR SINGLE PLY BELT TYPES 19 AND 53 LENGTH 1.7 - 17 Ft./Min. FOR SINGLE PLY BELT TYPES 19 AND 53 LENGTH 2200 and 2300 Series iDrive Conveyors 851-686 Rev. C Dorner Mfg. Corp.
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5 - 50 Ft./Min. FOR ALL OTHER BELT TYPES LENGTH 2.4 - 24 Ft./Min. FOR ALL OTHER BELT TYPES LENGTH 1.7 - 17 Ft./Min. FOR ALL OTHER BELT TYPES LENGTH 2200 and 2300 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. C...
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Specifications iDrive Load Capacity (lbs) (continued) 2.4 - 24 Ft./Min. FOR NOSE BAR BELTS LENGTH 1.7 - 17 Ft./Min. FOR NOSE BAR BELTS LENGTH 2200 and 2300 Series iDrive Conveyors 851-686 Rev. C Dorner Mfg. Corp.
IMPORTANT DustPruf side rail requires substantial force. For proper methods of attachment to Failure to properly support the conveyor conveyor side rail for 2300 series see while installing self-drilling screws may page 15. cause the operator or conveyor to slip, causing severe injury.
8 - 18¨ (203 - 457 mm) Wide Flat Belt Self-Drilling Screws Conveyors All Dorner accessories are provided with 1/4-20 self-drilling screws. Locate return rollers. Exploded view shown in Figure Locate and hold bracket (Figure 18, item 1) to side rail.
Due to the DustPruf construction ALL guiding must be The 2200 and 2300 series iDrive is available in 3 models: located and installed by the end user. Take care in locating A. Cover Mounted Controls* retaining clips prior to final installation.
30 per minute. 2. Reversing Applications: Do not reverse the motor direction when running. Make sure the motor is stopped before reversing signal is given. Figure 28 2200 and 2300 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. C...
Adjustment pots are 3/4 turn devices. Any resistance encountered while adjusting these pots indicates you have reached the adjustment limit stop. Turning past stop will damage the sensor. 2200 and 2300 Series iDrive Conveyors 851-686 Rev. C Dorner Mfg. Corp.
• 807−1716 Bearing Puller Tool (or equivalent) harsh chemicals. • 450292 Bearing Installation Tool (Pusher Sleeve) Use Dorner Belt Cleaner (part # 625619). Mild soap and • 450293 Bearing Installation Tool (Bearing Pusher) water may also be used. Do not soak the belt.
“Mounting Brackets” beginning on page 12, steps 3 through 5. Tension belt. Refer to “Conveyor Belt Tensioning” on page 23 If equipped, re-install wipers, return rollers and guiding. Figure 36 2200 and 2300 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. C...
(Figure 40, item 1 and 2). Replace belt if proper tensioning can not be obtained while aligning the end of the conveyor frame with or between the tensioning marks. See NOTE. Figure 40 Figure 42 Figure 40 2200 and 2300 Series iDrive Conveyors 851-686 Rev. C Dorner Mfg. Corp.
Then while holding the cam in position, re- tighten the head plate fastening screws (Figure 44, item 2) with a 4 mm hex-key wrench to 60 in-lb (7 Nm). 2200 and 2300 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. C...
(Figure 56, item 2) with lip (Figure 56, item 3) Figure 58 located in gap (Figure 56, item 4) between bearing and spindle hub (Figure 56, item 5) as shown. 2200 and 2300 Series iDrive Conveyors 851-686 Rev. C Dorner Mfg. Corp.
(Figure 62). Figure 62 Figure 64 A WARNING Figure 62 Drive shaft keyway may be sharp. HANDLE WITH CARE. Repeat steps 1 through 5 for each bearing. 2200 and 2300 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. C...
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Tighten drive pulley set screws (Figure 66, item 4) on gearhead shaft, making sure one set screw is over flat on shaft, and drive pulley is aligned with driven pulley. Figure 69 2200 and 2300 Series iDrive Conveyors 851-686 Rev. C Dorner Mfg. Corp.
See “Conveyor Belt Tracking” on page 24. Figure 74 Motor Removal and Replacement Loosen timing belt tension cam (Figure 74, item 2). Remove belt. (See “Belt Installation” on page 22.) 2200 and 2300 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. C...
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(Figure 79, item 2). Figure 79 Figure 76 Remove motor (Figure 77, item 1). Figure 77 Figure 79 Figure 77 Snap off heat sinks (Figure 77, item 2). 2200 and 2300 Series iDrive Conveyors 851-686 Rev. C Dorner Mfg. Corp.
Service Parts NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner recommends keeping these parts on hand.
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WW = Conveyor width reference: 02, 03, 04, 05, 06, 08, 10, 12 & 22FDR30D Electrical Assembly, with speed, direction, and 30’ remote start/stop cable for D position 2200 and 2300 Series iDrive Conveyors 851-686 Rev. C Dorner Mfg. Corp.
(2200 Series) 807-1937 Self-Drilling Hex Head Screw, 1/4-20x1” (2300 Series) LLLLL = part length in inches with 2 decimal places Example: Part Length = 35.25" LLLLL = 03525 2200 and 2300 Series iDrive Conveyors 851-686 Rev. C Dorner Mfg. Corp.
(2200 Series) 807-1937 Self-Drilling Hex Head Screw, 1/4-20x1” (2300 Series) LLLLL = part length in inches with 2 decimal places Example: Part Length = 35.25" LLLLL = 03525 2200 and 2300 Series iDrive Conveyors 851-686 Rev. C Dorner Mfg. Corp.
1/4-20x1” (2300 Series) 920616M Socket Head Screw, M6 x 16 mm LLLLL = part length in inches with 2 decimal places Example: Part Length = 35.25" LLLLL = 03525 2200 and 2300 Series iDrive Conveyors 851-686 Rev. C Dorner Mfg. Corp.
(2200 Series) 807-1937 Self-Drilling Hex Head Screw, 1/4-20x1” (2300 Series) LLLLL = part length in inches with 2 decimal places Example: Part Length = 35.25" LLLLL = 03525 2200 and 2300 Series iDrive Conveyors 851-686 Rev. C Dorner Mfg. Corp.
(2200 Series) 807-1937 Self-Drilling Hex Head Screw, 1/4-20x1” (2300 Series) LLLLL = part length in inches with 2 decimal places Example: Part Length = 35.25" LLLLL = 03525 2200 and 2300 Series iDrive Conveyors 851-686 Rev. C Dorner Mfg. Corp.
Socket Low Head Screw, M6 x 12 mm (2200 Series) 807-1937 Self-Drilling Hex Head Screw, 1/4-20x1” (2300 Series) 240839 Flat Belt Stand Mount Assembly (2200 Series) 715642 Flat Belt Stand Mount Assembly (2300 Series) 2200 and 2300 Series iDrive Conveyors 851-686 Rev. C Dorner Mfg. Corp.
Socket Low Head Screw, M6 x 12 mm (2200 Series) 807-1937 Self-Drilling Hex Head Screw, 1/4-20x1” (2300 Series) 240838 Cleated Stand Mount Assembly (2200 Series) 715645 Cleated Stand Mount Assembly (2300 Series) 2200 and 2300 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. C...
1/4-20x1” (2300 Series) 240847 Flat Belt Stand Mount Assembly for 2’ (610 mm) Conveyors (2200 Series) 715644-DR Flat Belt Stand Mount Assembly for 2’ (610 mm) Conveyors (2300 Series) 2200 and 2300 Series iDrive Conveyors 851-686 Rev. C Dorner Mfg. Corp.
1/4-20x1” (2300 Series) 240851 Cleated Belt Stand Mount Assembly for 2’ (610 mm) Conveyors (2200 Series) 715647-DR Cleated Belt Stand Mount Assembly for 2’ (610 mm) Conveyors (2300 Series) 2200 and 2300 Series iDrive Conveyors Dorner Mfg. Corp. 851-686 Rev. C...
Figure 80 Flat Belt Part Number Configuration Cleated Belt Part Number Configuration Refer to Dorner patent plate (Figure 80). From the model Refer to Dorner patent plate (Figure 80). From the model number, determine conveyor width (“WW”), length number, determine conveyor type (”T”), width (“WW”), (“LLLL”) and belt type (“BB”).
RMA will automatically close 30 days after being issued. To get credit, items must be new and undamaged. There will be a return charge on all items returned for credit, where Dorner was not at fault. It is the customer’s responsibility to prevent damage during return shipping.
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