Dorner 2200 Series Installation, Maintenance & Parts Manual
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Dorner 2200 Series Installation, Maintenance & Parts Manual

Mid mount drive package
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2200 and 2700 Series Mid
Mount Drive Package
Installation, Maintenance & Parts Manual
Featuring:
Technology
For other service manuals visit our website at:
www.dornerconveyors.com/manuals-literature
Record Conveyor Serial Number Here
851-734 Rev. E

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  • Page 1 2200 and 2700 Series Mid Mount Drive Package Installation, Maintenance & Parts Manual Featuring: Technology For other service manuals visit our website at: www.dornerconveyors.com/manuals-literature Record Conveyor Serial Number Here 851-734 Rev. E...

  • Page 2: Table Of Contents

    Notes .................. 29 Variable Speed Parallel Shaft DC Gearmotors ....8 Return Policy..............30 Introduction Dorner 2200 Series conveyors are covered by patent number IMPORTANT 5,174,435, 6,109,427, 6,298,981, 6,422,382, 6,685,009 and corresponding patents and patent applications in other Some illustrations may show guards countries.

  • Page 3: Warnings − General Safety

    The safety alert symbol, black triangle with white exclamation, is used to alert you to potential personal injury hazards. A DANGER Dorner cannot control the physical installation and application of conveyors. Taking protective measures is the responsibility of the user.

  • Page 4: Specifications

    Mount Style: B = Bottom S = Side Language Code M = U.S. Version U = CE Version 22 = 2200 Series Conveyors 2L = 2700 Series Conveyors Gang Mid Side Mount Drive 22MGE S WW GG A Center Guard Length...

  • Page 5: U.s. Version

    62M060ES4(vp)FN 15.1 15.1 62M040ES4(vp)FN 18.1 18.1 62M020ES4(vp)FN 17.1 62M010ES4(vp)FN 12.9 62M005ES4(vp)FN (vp) = voltage and phase 11 = 115 V, 1-phase 23 = 208−230/460 V, 3-phase 2200 and 2700 Series Mid Mount Drive Package 851-734 Rev. E Dorner Mfg. Corp.

  • Page 6: Ce Version (50 Hz Gearmotors)

    140-353 Table 4: Belt Speeds for Fixed Speed SEW Gearmotors Part Number In-lb Ft/min M/min 22M039WS423EN 22.9 16.2 22M017WS423EN 18.0 38.2 11.6 22M008WS423EN 14.9 76.8 23.4 2200 and 2700 Series Mid Mount Drive Package Dorner Mfg. Corp. 851-734 Rev. E...

  • Page 7: Version (60 Hz Gearmotors)

    Table 8: Belt Speeds for Heavy Load Variable Speed 90° VFD Gearmotors Heavy Load Gearmotors Part Number In-lb 32M060ES423EN 3-29 32M040ES423EN 5-43 42.7 32M020ES423EN 10-86 32.2 32M010ES423EN 20-173 17.3 32M005ES423EN 42-345 2200 and 2700 Series Mid Mount Drive Package 851-734 Rev. E Dorner Mfg. Corp.
  • Page 8 63-500 Table 12: RPM/Torque for Brushless DC Parallel Shaft Gearmotors Gearmotors Part Number Gear Ratio In-lb 62M050PSBDDEN 50:1 2-60 62M020PSBDDEN 20:1 5-150 11.7 62M010PSBDDEN 10:1 10-300 2200 and 2700 Series Mid Mount Drive Package Dorner Mfg. Corp. 851-734 Rev. E...
  • Page 9 Specifications Table 13: Pulley Ratio / Timing Belt Conveyor Motor (Drive) Pulley 2200 Series 2700 Series (Driven) Pulley Teeth Ratio Timing Belt Timing Belt Pulley Teeth 0.69 814-104 814-105 1.00 814-105 814-105 0.88 814-065 814-065 1.45 814-104 1.14 814-065 814-065 2.00...

  • Page 10: Belt Speed Calculation

    Example: Belt Speed = Gearmotor RPM (tables 2-9) x Pulley Kit Ratio (table 10) x Conveyor Speed Factor (table 11) 2200 Series parallel shaft DC variable speed 20:1 gearmotor with 44 tooth sprocket on gearmotor (Drive) and 28 tooth sprocket on the conveyor output shaft (Driven).

  • Page 11: Installation

    Socket Head Screw Screws (4x) Drive Guard Socket Head Screws (2x) Mount Assembly Bracket Drive Pulley Driven Pulley Timing Belt Gather installation components (Figure 2) Figure 3 2200 and 2700 Series Mid Mount Drive Package 851-734 Rev. E Dorner Mfg. Corp.
  • Page 12 • Tighten three screws (Figure 5, item 1) to 60 in-lb (7 Figure 7 Nm). • Install drive pulley (Figure 7, item 2) onto gearmotor • Install drive pulley (Figure 5, item 2) onto gearmotor shaft. shaft. 2200 and 2700 Series Mid Mount Drive Package Dorner Mfg. Corp. 851-734 Rev. E...
  • Page 13 Install cover (Figure 11, item 1) onto drive assembly with four socket head screws (Figure 11, item 2). Tighten screws to 35 in-lb (4 Nm). Figure 11 Figure 11 2200 and 2700 Series Mid Mount Drive Package 851-734 Rev. E Dorner Mfg. Corp.

  • Page 14: Side Mount Mid Drive Assembly

    13, item 1). Tighten motor mounting screws to 60 in-lb (7 Nm). Install cover (Figure 13, item 7) with two screws (Figure 13, item 8). Tighten screws enough to secure cover. Figure 12 2200 and 2700 Series Mid Mount Drive Package Dorner Mfg. Corp. 851-734 Rev. E...

  • Page 15: Gang Side Mount Mid Drive Assembly

    Figure 14 in-lb (7 Nm). Install cover (Figure 16, item 7) with two M4 socket head screws (Figure 16, item 8). Tighten screws enough to secure cover. 2200 and 2700 Series Mid Mount Drive Package 851-734 Rev. E Dorner Mfg. Corp.

  • Page 16: Preventive Maintenance And Adjustment

    Install cover (Figure 17, item 2) with four (4) screws Figure 17 (Figure 17, item 1). Tighten screws to 35 in-lb (4 Nm). Loosen tensioner (Figure 18, item 1). Figure 18 Figure 18 2200 and 2700 Series Mid Mount Drive Package Dorner Mfg. Corp. 851-734 Rev. E...

  • Page 17: Timing Belt Replacement

    103 in-lb (12 Nm). Install cover (Figure 17, item 1) with four screws (Figure 17, item 2). Tighten screws to 35 in-lb (4 Nm). Figure 21 2200 and 2700 Series Mid Mount Drive Package 851-734 Rev. E Dorner Mfg. Corp.
  • Page 18 Remove two (2) screws (Figure 24, item 1) and detach Figure 27 output shaft cover (Figure 24, item 2). Figure 24 Figure 27 Figure 24 11. Replace gear reducer (Figure 27, item 3). 2200 and 2700 Series Mid Mount Drive Package Dorner Mfg. Corp. 851-734 Rev. E...

  • Page 19: Motor Replacement

    Figure 29 Record wire colors on terminals 1, 2 and 3. Loosen wire nuts and remove wires 1, 2 and 3. Loosen cord grip and remove cord. 2200 and 2700 Series Mid Mount Drive Package 851-734 Rev. E Dorner Mfg. Corp.

  • Page 20: All Models

    • For a single phase motor, reverse step 1 in “Single Phase Motor” on page 19. • For a three phase motor, reverse steps 1-3, in “Three Phase Motor” on page 19. 2200 and 2700 Series Mid Mount Drive Package Dorner Mfg. Corp. 851-734 Rev. E...

  • Page 21: Notes

    Notes 2200 and 2700 Series Mid Mount Drive Package 851-734 Rev. E Dorner Mfg. Corp.

  • Page 22: Service Parts

    Service Parts NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner recommends keeping these parts on hand.
  • Page 23 Socket Head Screw, M8-1.25 x 45 mm Service parts can be obtained through your distributor or directly 920612M Socket Head Screw, M6-1.00 x 12 mm from Dorner Mfg. Corp. (800) 397-8664 or (for 90°Gearmotors Only) customerservice@dorner.com 208241 Cover (for 42CZ C Face Gearmotors) (for 90°Gearmotors Only)

  • Page 24: 2200 Series Side Mount Mid Drive Assembly

    Service Parts 2200 Series Side Mount Mid Drive Assembly Item Part Number Description Item Part Number Description 400026 Spacer Ring (for 42CZ C Face 807-1143 3-Jaw Spider Gearmotors) 807-1169 Quick Release Pin 350115 Adapter Ring (for 56 C Face Gearmotors)

  • Page 25: 2700 Series Side Mount Mid Drive Assembly

    Adapter (for 42 CZ C Face Gearmotors) Service parts can be obtained through your distributor or directly 202273 Output Shaft (for 42 CZ C Face Gearmotors) from Dorner Mfg. Corp. (800) 397-8664 or 350121 Output Shaft (for 56 C Face Gearmotors) customerservice@dorner.com...

  • Page 26: Gang Side Mount Mid Drive Assembly

    912-077 Square Key, 0.188 x 0.62 Service parts can be obtained through your distributor or directly (for SEW Gearmotors Only) from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com 2200 and 2700 Series Mid Mount Drive Package Dorner Mfg. Corp. 851-734 Rev. E...

  • Page 27: U.s. Version 90° Gearmotors

    Gear Reducer, 5:1, 63 B5 62Z010ES Gear Reducer, 10:1, 63 B5 62Z020ES Gear Reducer, 20:1, 63 B5 62Z040ES Gear Reducer, 40:1, 63 B5 62Z060ES Gear Reducer, 60:1, 63 B5 2200 and 2700 Series Mid Mount Drive Package 851-734 Rev. E Dorner Mfg. Corp.

  • Page 28: Sew Gearmotors

    230/460 Volts, 60 Hz, 8.2:1 115VAC, 60Hz, 1-Phase Service parts can be obtained through your distributor or directly 62M010PS411FR Motor, 0.17hp (0.13Kw), 173 RPM, from Dorner Mfg. Corp. (800) 397-8664 or 115VAC, 60Hz, 1-Phase w/reversing customerservice@dorner.com switch 62M010PS423FN Motor, 0.25hp (0.19Kw), 173 RPM,...

  • Page 29: Notes

    Notes 2200 and 2700 Series Mid Mount Drive Package 851-734 Rev. E Dorner Mfg. Corp.

  • Page 30: Return Policy

    Return Policy Returns must have prior written factory authorization or they will not be accepted. Items that are returned to Dorner without authorization will not be credited nor returned to the original sender. When calling for authorization, please have the following information ready for the Dorner factory representative or your local distributor: Name and address of customer.

This manual is also suitable for:

2700 series

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