Dorner 2200 Series Installation, Maintenance & Parts Manual
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Dorner 2200 Series Installation, Maintenance & Parts Manual

End drive conveyors
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2200 Series End Drive
Installation, Maintenance & Parts Manual
DORNER MFG. CORP.
P.O. Box 20 • 975 Cottonwood Ave.
Hartland, WI 53029-0020 USA
851-452 Rev. L
Conveyors
For other service manuals visit our website at:
www.dorner.com/service_manuals.asp
INSIDE THE USA
TEL: 1-800-397-8664
FAX: 1-800-369-2440
OUTSIDE THE USA
TEL: 262-367-7600
FAX: 262-367-5827

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  • Page 1 2200 Series End Drive Conveyors Installation, Maintenance & Parts Manual DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box 20 • 975 Cottonwood Ave. TEL: 1-800-397-8664 TEL: 262-367-7600 Hartland, WI 53029-0020 USA FAX: 1-800-369-2440 FAX: 262-367-5827 For other service manuals visit our website at: www.dorner.com/service_manuals.asp...

  • Page 2: Table Of Contents

    Nose Bar Bearing Replacement ........18 Models: ................5 Notes .................. 19 Service Parts............... 20 Flat Belt 2200 Series Conveyor ........5 Cleated Belt 2200 Series Conveyor ......5 2” (51 mm) Wide Conveyor ........... 20 Conveyor Supports: ............5 3”...

  • Page 3: Introduction

    • Compare shipment with packing slip. Contact factory countries. regarding discrepancies. Dorner reserves the right to make changes at any time • Inspect packages for shipping damage. Contact carrier without notice or obligation. regarding damage.

  • Page 4: Warnings − General Safety

    LOOSENING STAND HEIGHT OR ANGLE ADJUSTMENT SCREWS. Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. A WARNING Gearmotors may be HOT. DO NOT TOUCH Gearmotors. 2200 Series End Drive Conveyors Dorner Mfg. Corp. 851-452 Rev. L...

  • Page 5: Product Description

    Variable Speed Controller Drive End Idler/Tension End Figure 1 Specifications Models: Conveyor Supports: Flat Belt 2200 Series Conveyor Maximum Distances: Flat Belt 2200 Series Conveyor 1 = 18¨ (457 mm)** 202 M LLLL 2 = 6 ft (1829 mm)*** 3 = 18¨ (457 mm)

  • Page 6: Specifications

    ** Lengths available only in 6¨ (152 mm) & wider conveyors. Maximum conveyor loads based on: • Non-accumulating product • Product moving towards gearmotor • Conveyor being mounted horizontal 2200 Series End Drive Conveyors Dorner Mfg. Corp. 851-452 Rev. L...

  • Page 7: Installation

    Conveyors Up to 12ft (3658mm) No assembly is required. Install mounting brackets and return rollers. Refer to “Mounting Brackets” on page 8 and “Return Rollers” on page 9. Figure 6 2200 Series End Drive Conveyors 851-452 Rev. L Dorner Mfg. Corp.

  • Page 8: Mounting Brackets

    (Figure 12, item 2) to conveyor with mounting (Figure 9, item 2), from head plate with the output screws (Figure 12, item 3). shaft. Figure 9 Figure 9 2200 Series End Drive Conveyors Dorner Mfg. Corp. 851-452 Rev. L...

  • Page 9: Return Rollers

    Figure 13 Figure 13 Figure 14 Figure 17 Figure 14 Remove screws (Figure 13, item 1) & (Figure 13, item 1) and clips (Figure 13, item 2) from roller assembly. 2200 Series End Drive Conveyors 851-452 Rev. L Dorner Mfg. Corp.

  • Page 10: Preventive Maintenance And Adjustment

    • Hex-key wrenches: 2.5 mm, 4 mm, 5 mm Cleaning • Arbor press Use Dorner Belt Cleaner. Mild soap and water may also be Special Tools used. Do not soak the belt. • 807−1716 Bearing Puller Tool (or equivalent) For /05 woven polyester and /06 black anti-static belts, use a bristled brush to improve cleaning.

  • Page 11: Belt Removal For Conveyor Without Stands Or

    (Figure 21, item 3) then remove bracket (Figure 21, item 2). Removing mounting brackets without support under gearmotor will cause conveyor to tip, causing severe injury. PROVIDE SUPPORT UNDERNEATH THE GEARMOTOR WHEN CHANGING THE BELT 2200 Series End Drive Conveyors 851-452 Rev. L Dorner Mfg. Corp.

  • Page 12: Belt Installation For Conveyor Without Stands Or Gearmotor Mounting Package

    If equipped, re-install wipers, return rollers and guiding. Figure 24 Slide belt onto the conveyor frame assembly. Tension belt. Refer to “Conveyor Belt Tensioning” on page 13. If equipped, install wipers, return rollers and guiding. 2200 Series End Drive Conveyors Dorner Mfg. Corp. 851-452 Rev. L...

  • Page 13: Conveyor Belt Tensioning

    (Figure 29, item 2) by 1.125¨ (29 mm). Replace belt if proper tensioning can not be obtained within a distance of 1.50¨ (38 mm). See NOTE. Figure 27 2200 Series End Drive Conveyors 851-452 Rev. L Dorner Mfg. Corp.

  • Page 14: Conveyor Belt Tracking

    Then while holding the cam in position, re- tighten the head plate fastening screws (Figure 30, item 2) with a 4 mm hex-key wrench to 60 in-lb (7 Nm). 2200 Series End Drive Conveyors Dorner Mfg. Corp. 851-452 Rev. L...

  • Page 15: Pulley Removal

    Figure 31 Figure 33 Slide spindle out of the belt loop. Figure 31 Remove the head plate (Figure 32, item 1) from the conveyor frame. 2200 Series End Drive Conveyors 851-452 Rev. L Dorner Mfg. Corp.

  • Page 16: B − Drive Pulley Removal

    Figure 35 Figure 37 Figure 35 Drive pulley will slide out of opposite head and drop into slack of belt. Slide the drive pulley out of the belt loop. 2200 Series End Drive Conveyors Dorner Mfg. Corp. 851-452 Rev. L...

  • Page 17: Replacement

    Using an arbor press or similar device, press bearing Figure 42 onto pulley shaft (Figure 40). Figure 40 Figure 40 Figure 42 Repeat steps 1 through 4 for each bearing. 2200 Series End Drive Conveyors 851-452 Rev. L Dorner Mfg. Corp.

  • Page 18: Nose Bar Bearing Replacement

    Re-install belt on end of conveyor, then tension the belt. See “Conveyor Belt Tensioning” on page 13. Re-position the cam assemblies against the head plates and adjust belt tracking. See “Conveyor Belt Tracking” on page 14. 2200 Series End Drive Conveyors Dorner Mfg. Corp. 851-452 Rev. L...

  • Page 19: Notes

    Notes 2200 Series End Drive Conveyors 851-452 Rev. L Dorner Mfg. Corp.

  • Page 20: Service Parts

    Service Parts NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner recommends keeping these parts on hand.
  • Page 21 Idler Spindle Kit (Includes Items 1, 2 and 5 through 10) LLLLL = part length in inches with 2 decimal places Example: Part Length = 55.08" LLLLL = 05508 2200 Series End Drive Conveyors 851-452 Rev. L Dorner Mfg. Corp.

  • Page 22: 3" (76 Mm) To 6" (152 Mm) Wide Conveyor

    3” (76 mm) to 6” (152 mm) Wide Conveyor 21 Drive Spindle Kit C & D Position 23 Idler Spindle Kit A & B Position 22 Nosebar Drive Spindle Kit 2200 Series End Drive Conveyors Dorner Mfg. Corp. 851-452 Rev. L...
  • Page 23 5 through 10) WW = Conveyor width reference: 03, 04, 05, 06 LLLLL = part length in inches with 2 decimal places Example: Part Length = 55.08" LLLLL = 05508 2200 Series End Drive Conveyors 851-452 Rev. L Dorner Mfg. Corp.

  • Page 24: 8" (203 Mm) To 12" (305 Mm) Wide Conveyor

    8” (203 mm) to 12” (305 mm) Wide Conveyor 22 Drive Spindle Kit 24 Idler Spindle Kit C & D Position 23 Nosebar Drive Spindle Kit A & B Position 2200 Series End Drive Conveyors Dorner Mfg. Corp. 851-452 Rev. L...
  • Page 25 5 through 10) WW = Conveyor width reference: 08, 10, 12 LLLLL = part length in inches with 2 decimal places Example: Part Length = 55.08" LLLLL = 05508 2200 Series End Drive Conveyors 851-452 Rev. L Dorner Mfg. Corp.

  • Page 26: 18" (457 Mm) To 24" (610 Mm) Wide Conveyor

    18” (457 mm) to 24” (610 mm) Wide Conveyor 25 Idler Spindle Kit C & D Position 23 Drive Spindle Kit 24 Nosebar Drive Spindle Kit A & B Position 2200 Series End Drive Conveyors Dorner Mfg. Corp. 851-452 Rev. L...
  • Page 27 2 and 5 through 10) WW = Conveyor width reference: 18, 21, 24 LLLLL = part length in inches with 2 decimal places Example: Part Length = 55.08" LLLLL = 05508 2200 Series End Drive Conveyors 851-452 Rev. L Dorner Mfg. Corp.

  • Page 28: Nosebar End Assembly

    Flat Head Screw, M5 x 12 mm 22N−WW Nosebar Roller Kit (Includes Items 8 and 10) WW = Conveyor width ref.: 02, 03, 04, 05, 06, 08, 10, 12, 18, 21, 2200 Series End Drive Conveyors Dorner Mfg. Corp. 851-452 Rev. L...

  • Page 29: 04 3" (76 Mm) Aluminum Side

    Left Hand 280403−08400 Right Hand 280403−08400 8’ (2438mm) Left Hand 280403−09600 Right Hand 280403−09600 9’ (2743mm) Left Hand 280403−10800 Right Hand 280403−10800 10’ (3048mm) Left Hand 280403−12000 Right Hand 280403−12000 2200 Series End Drive Conveyors 851-452 Rev. L Dorner Mfg. Corp.

  • Page 30: 05 1.5" (38Mm) Aluminum Side

    Left Hand 280503−09600 Right Hand 280503−09600 9’ (2743mm) Left Hand 280503−10800 Right Hand 280503−10800 10’ (3048mm) Left Hand 280503−12000 Right Hand 280503−12000 11’ (3353mm) Left Hand 280503−13200 Right Hand 280503−13200 2200 Series End Drive Conveyors Dorner Mfg. Corp. 851-452 Rev. L...

  • Page 31: −07 Low To Side Wiper

    Left Hand 280903−08400 Right Hand 280903−08400 8’ (2438mm) Left Hand 280903−09600 Right Hand 280903−09600 9’ (2743mm) Left Hand 280903−10800 Right Hand 280903−10800 10’ (3048mm) Left Hand 280903−12000 Right Hand 280903−12000 2200 Series End Drive Conveyors 851-452 Rev. L Dorner Mfg. Corp.

  • Page 32: −09 Low To High Side

    Left Hand 280903−09600 Right Hand 280903−09600 9’ (2743mm) Left Hand 280903−10800 Right Hand 280903−10800 10’ (3048mm) Left Hand 280903−12000 Right Hand 280903−12000 11’ (3353mm) Left Hand 280903−13200 Right Hand 280903−13200 2200 Series End Drive Conveyors Dorner Mfg. Corp. 851-452 Rev. L...

  • Page 33: (13Mm) Extruded Plastic

    Left Hand 281003−09600 Right Hand 281003−09600 9’ (2743mm) Left Hand 281003−10800 Right Hand 281003−10800 10’ (3048mm) Left Hand 281003−12000 Right Hand 281003−12000 11’ (3353mm) Left Hand 281003−13200 Right Hand 281003−13200 2200 Series End Drive Conveyors 851-452 Rev. L Dorner Mfg. Corp.

  • Page 34: −13 Adjustable Guiding

    Aluminum Profile Guide 10’ (3048mm) 920616M Socket Head Screw M6 x 16 mm 202992 Aluminum Profile Guide 11’ (3353mm) 202993 Aluminum Profile Guide 12’ (3658mm) 202994 Aluminum Profile Guide 13’ (3962mm) 2200 Series End Drive Conveyors Dorner Mfg. Corp. 851-452 Rev. L...

  • Page 35: −14 Tool-Less Adjustable Guiding

    Tool-Less Guiding Assembly 674175MP Square Nut, M6-1.00 (Includes items 1 thru 9) LLLLL = Length in inches with 2 decimal places. Length Example: Length = 95.25" LLLLL = 09525 2200 Series End Drive Conveyors 851-452 Rev. L Dorner Mfg. Corp.

  • Page 36: 0.5" (13Mm) Cleated Belt Guiding

    Left Hand 281603−10656 Right Hand 281603−10656 10’ (3048mm) Left Hand 281603−11856 Right Hand 281603−11856 11’ (3353mm) Left Hand 281603−13056 Right Hand 281603−13056 12’ (3658mm) Left Hand 281603−14256 Right Hand 281603−14256 2200 Series End Drive Conveyors Dorner Mfg. Corp. 851-452 Rev. L...

  • Page 37: 1" (25Mm) Cleated Belt Guiding

    Left Hand 281703−09456 Right Hand 281703−09456 9’ (2743mm) Left Hand 281703−10656 Right Hand 281703−10656 10’ (3048mm) Left Hand 281703−11856 Right Hand 281703−11856 11’ (3353mm) Left Hand 281703−13056 Right Hand 281703−13056 2200 Series End Drive Conveyors 851-452 Rev. L Dorner Mfg. Corp.

  • Page 38: 2" (51Mm) Cleated Belt Guiding

    Left Hand 281903−09456 Right Hand 281903−09456 9’ (2743mm) Left Hand 281903−10656 Right Hand 281903−10656 10’ (3048mm) Left Hand 281903−11856 Right Hand 281903−11856 11’ (3353mm) Left Hand 281903−13056 Right Hand 281903−13056 2200 Series End Drive Conveyors Dorner Mfg. Corp. 851-452 Rev. L...

  • Page 39: Flared Side Guiding

    Button Head Screw M5 x 6 mm 202215 Side−Flare Mounting Guide 5’ 911−512 Washer (1524mm) 950620M Low Head Cap Screw M6 x 20 mm 202216 Side−Flare Mounting Guide 6’ (1829mm) 2200 Series End Drive Conveyors 851-452 Rev. L Dorner Mfg. Corp.

  • Page 40: Flat Belt Stand Mount Assembly

    Socket Head Screw M6 x 20 mm 240836 Cleated Mount Assembly 950612M Low Head Cap Screw M6x12 mm 300150MK4 Drop−In Tee Bar (x4) 240838 Cleated Stand Mount Assembly 605279P Washer 807−920 Square Nut M6 2200 Series End Drive Conveyors Dorner Mfg. Corp. 851-452 Rev. L...

  • Page 41: Flat Belt Stand Mount Assembly For 2' (610Mm) Conveyors

    950612M Low Head Cap Screw M6 x 12 mm 2’ (610mm) Conveyor 240851 Cleated Belt Stand Mount Assembly 605279P Washer for 2’ (610mm) Conveyors 639971MK10 Drop−In Tee Bar (x10) 2200 Series End Drive Conveyors 851-452 Rev. L Dorner Mfg. Corp.

  • Page 42: Connecting Assembly Without Stand Mount

    Low Head Cap Screw M6 x 16 mm 807−920 Square Nut M6 5 mm x 10 mm 240860 Flat Belt Connecting Assembly with 605279P Washer Stand Mounts 240858 Frame Connector Bar 2200 Series End Drive Conveyors Dorner Mfg. Corp. 851-452 Rev. L...

  • Page 43: Cleated Belt Connecting Assembly With Stand Mount

    240840 Roller Assembly (Includes Items 1, 3 240827 Return Roller Clip and 4) 802−027 Bearing 240830 2” (51mm) to 6” (152mm) Flat Belt 913−100 Dowel Pin Return Roller Assembly 2200 Series End Drive Conveyors 851-452 Rev. L Dorner Mfg. Corp.

  • Page 44: 8" (203Mm) To 24" (610Mm) Flat Belt Return Roller

    Low Head Cap Screw M6 x 16 mm 240825 240840 Roller Assembly (Includes Items 1, 3 240828 Cleated Return Roller Clip and 4) 802−027 Bearing 240832 Cleated Belt Return Roller Assembly 913−100 Dowel Pin 2200 Series End Drive Conveyors Dorner Mfg. Corp. 851-452 Rev. L...

  • Page 45: Conveyor Belt Part Number Configuration

    Figure 45 Flat Belt Part Number Configuration Cleated Belt Part Number Configuration Refer to Dorner patent plate (Figure 45). From the model Refer to Dorner patent plate (Figure 45). From the model number, determine conveyor width (“WW”), length number, determine conveyor type (”T”), width (“WW”), (“LLLL”) and belt type (“BB”).

  • Page 46: Return Policy

    RMA will automatically close 30 days after being issued. To get credit, items must be new and undamaged. There will be a return charge on all items returned for credit, where Dorner was not at fault. It is the customer’s responsibility to prevent damage during return shipping.

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