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Dorner 2100 Series Installation & Maintenance

Top mount drive package for light load 60 hz gearmotors
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Download this manual See also: Installation and Maintenance Manual
2100, 2200, 4100, 6200 and
MPB Series Top Mount Drive
Package for Light Load 60 Hz
Installation Maintenance & Parts Manual
DORNER MFG. CORP.
P.O. Box 20 • 975 Cottonwood Ave.
Hartland, WI 53029-0020 USA
851-261 Rev. I
Gearmotors
For other service manuals visit our website at:
www.dorner.com/service_manuals.asp
INSIDE THE USA
TEL: 1-800-397-8664
FAX: 1-800-369-2440
OUTSIDE THE USA
TEL: 262-367-7600
FAX: 262-367-5827

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Summary of Contents for Dorner 2100 Series

  • Page 1 2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Light Load 60 Hz Gearmotors Installation Maintenance & Parts Manual DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box 20 • 975 Cottonwood Ave. TEL: 1-800-397-8664...

  • Page 2: Table Of Contents

    Dorner’s Limited Warranty applies. • Inspect packages for shipping damage. Contact carrier Dorner reserves the right to make changes at any time regarding damage. without notice or obligation. • Accessories may be shipped loose. See accessory instruc- tions for installation.

  • Page 3: Warnings − General Safety

    Climbing, sitting, walking or riding on conveyor will cause severe injury. KEEP OFF CONVEYORS. A DANGER Dorner cannot control the physical installation and application of conveyors. Taking protective measures is the responsibility of the user. When conveyors are used in conjunction...

  • Page 4: Product Description

    V = Variable Speed Output Shaft Type = Parallel Shaft Mount Style = Top Mount Language Code = U.S. English 2 = 2100 Series Conveyor 22 = 2200 Series Conveyor 4 = 4100 Series Conveyor 6 = 6200 Series Conveyor 2P = MPB Series Conveyor * See “Ordering and Specifications”...
  • Page 5 60:1 1.0−8.2 .3−2.5 62M060PLD3DEN 60:1 1.4−12 .4−3.6 62M018PLD3DEN 18:1 4.8−40 1.5−12 62M018PLD3DEN 18:1 7−58 2.1−18 * 130VDC 2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Light Load 60 Hz Gearmotors 851-261 Rev. I Dorner Mfg. Corp.
  • Page 6 18:1 16−148 5−45 * 130VDC NOTE For belt speed other than those listed, contact factory for details. 2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Light Load 60 Hz Gearmotors Dorner Mfg. Corp. 851-261 Rev. I...

  • Page 7: Installation

    DO NOT REVERSE MPB SERIES Figure 4 CONVEYORS. Gearmotor is mounted to Head Plate 2200 Series Figure 4 2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Light Load 60 Hz Gearmotors 851-261 Rev. I Dorner Mfg. Corp.
  • Page 8 Figure 7 Drive shaft keyway may be sharp. HANDLE WITH CARE. Install key (Figure 10, item N). Gearmotor Figure 10 is mounted to Head Plate 2100 Series Figure 7 Figure 8 Gearmotor is mounted Figure 10 to Head Plate MPB Series...
  • Page 9 1 lb (456 grams) of force at timing belt mid-point (V). Tighten tensioner screw to 106 in-lb (12 Nm). Figure 12 Figure 12 2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Light Load 60 Hz Gearmotors 851-261 Rev. I Dorner Mfg. Corp.

  • Page 10: Preventive Maintenance And Adjustment

    17, item T) and remove pulley with belt. For re-installation, see steps 6 through 9 on page 9. Figure 15 2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Light Load 60 Hz Gearmotors 851-261 Rev. I Dorner Mfg. Corp.

  • Page 11: Drive Or Driven Pulley Replacement

    If drive pulley (Figure 18, item R) is replaced, wrap timing belt around drive pulley and disconnect (Figure 19, item W). complete step 3. 2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Light Load 60 Hz Gearmotors 851-261 Rev. I Dorner Mfg. Corp.
  • Page 12 • For a single phase motor, reverse step 1 on page 11. • For DC variable speed motor, reverse step 2 on page page 11. 2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Light Load 60 Hz Gearmotors Dorner Mfg. Corp. 851-261 Rev. I...
  • Page 13 Notes 2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Light Load 60 Hz Gearmotors 851-261 Rev. I Dorner Mfg. Corp.

  • Page 14: Service Parts

    Service Parts NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. 2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package 2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Light Load 60 Hz Gearmotors 851-261 Rev.

  • Page 15: 4100 Series Adapter Package

    RPM, DC, 18:1 980422M Key, 4mm x 22mm, 10mm Bore 912−052 Key, 1/8” x 5/8”, 1/2” Bore 2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Light Load 60 Hz Gearmotors 851-261 Rev. I Dorner Mfg. Corp.

  • Page 16: Return Policy

    A representative will discuss action to be taken on the returned items and provide a Returned Goods Authorization number for reference. There will be a return charge on all new undamaged items returned for credit where Dorner was not at fault. Dorner is not responsible for return freight on such items.

This manual is also suitable for:

2200 series6200 seriesMpb series4100 series

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