Dorner 2200 Series Installation, Maintenance & Parts Manual
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Dorner 2200 Series Installation, Maintenance & Parts Manual

End drive conveyors
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2200 Series End Drive Conveyors
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Preventative Maintenance & Adjustment
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Installation, Maintenance
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Cleated Belt Mounting Brackets for 2' (610mm)
Conveyors
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Summary of Contents for Dorner 2200 Series

  • Page 1: Table Of Contents

    Installation, Maintenance & Parts Manual 2200 Series End Drive Conveyors Table of Contents Warnings – General Safety ......

  • Page 2: Warnings - General Safety

    D Inspect packages for shipping damage. Contact carrier regarding damage. D Accessories may be shipped loose. See accessory in- structions for installation. 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. D Dorner Mfg. Corp.

  • Page 3: Product Description

    For Heavy Load Bottom Mount Package, mount support under gear head. *** For conveyors longer than 13 ft (3962 mm), install support at joint. Figure 2 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. D...

  • Page 4: Installation

    (N of Figure 3) for setup. Return rollers (for longer conveyors) Required Tools D Hex-key wrenches: 4 mm, 5 mm D Level D Torque wrench Figure 3 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. D Dorner Mfg. Corp.

  • Page 5: Recommended Installation Sequence

    Roll out conveyor belt and place conveyor frame Figure 5), reposition and adjust belt tracking. Refer sections (O of Figure 6) into belt loop. to “Conveyor Belt Tracking” on page 12. 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. D...

  • Page 6: Mounting Brackets

    (Z of Figure 11), washers (AA) and nuts (AB). Tighten screws (Y & Z of Figure 11) to 60 in-lb (7 Nm). Mounting Brackets for Cleated Belt Conveyor Figure 10 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. D Dorner Mfg. Corp.

  • Page 7: Return Rollers

    Figure 16 (AF) from roller assembly. Install roller assemblies (Q of Figure 14) as shown. Tighten screws (AE) to 60 in-lb (7 Nm). Figure 14 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. D...

  • Page 8: Required Tools

    D Bolt-on guiding is pinching belt Package D Install new conveyor belt Stalling or slipping indicates: D Excessive load on belt D Tension conveyor belt 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. D Dorner Mfg. Corp.

  • Page 9: Belt Removal For Conveyor Without Stands Or Gearmotor Mounting Package

    PROVIDE SUPPORT UNDER- NEATH THE GEARMOTOR drive support bracket (AP of Figure 20): Remove WHEN CHANGING THE BELT bracket screws (AO) then remove bracket (AP). 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. D...

  • Page 10: Belt Installation For Conveyor Without Stands Or Gearmotor Mounting Package

    Slide belt onto the conveyor frame assembly. Tension belt. Refer to “Conveyor Belt Tensioning” on page 11. If equipped, install wipers, return rollers and guid- ing. 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. D Dorner Mfg. Corp.

  • Page 11: Conveyor Belt Tensioning

    (AT & AU of Figure 26). Replace belt if belt tracking. Refer to “Conveyor Belt Tracking” on proper tensioning can not be obtained while aligning page 12. 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. D...

  • Page 12: Conveyors With Nose Bar Idlers

    (U) with belt tracking. Refer to “Conveyor Belt Tracking”, next section. a 4 mm hex-key wrench to 60 in-lb (7 Nm). 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. D Dorner Mfg. Corp.

  • Page 13: Pulley Removal

    (U of Figure 33). Then slide drive pulley Figure 30 assembly out from the conveyor frame. Remove bearing covers (BA of Figure 31). Figure 33 Figure 31 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. D...

  • Page 14: Bearing Removal & Replacement

    With bearing removal tool, (BD of Figure 36), part number 807–1078, remove head plate from drive shaft side of pulley. Connect tool jaws at indicated points (BE). Figure 38 Figure 36 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. D Dorner Mfg. Corp.

  • Page 15: Pulley Replacement

    Install pulley assembly on conveyor. On both sides of conveyor tighten fastening screws (U of Figure Figure 43 41) to 60 in-lb (7 Nm). 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. D...

  • Page 16: Idler Pulley

    Install pulley assembly on conveyor. On both sides of conveyor, hand tighten fastening screws (U of Figure 45). Figure 47 Figure 45 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. D Dorner Mfg. Corp.

  • Page 17: Nose Bar Bearing Replacement

    On one side of conveyor, use a 3 mm and 4 mm Tracking” on page 12. hex-key wrench to remove head plate fastening screws (BK & U) and remove head plate (S). 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. D...

  • Page 18: Service Parts

    Service Parts NOTE: For replacement parts other than those shown on this page, contact an authorized Dorner Service Center or the factory. 2” (51mm) Wide Conveyor Assembly 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. D...
  • Page 19 Sleeve, .25” Magnet Stainless Steel 808–020 Magnet .25” Dia x .25” Long 920691M Socket Head Screw M6 x 10mm 920692M Socket Head Screw M6 x 12mm 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. D...

  • Page 20: 3" (76Mm) To 6" (152Mm) Wide Conveyor Assembly

    Service Parts 3” (76mm) to 6” (152mm) Wide Conveyor Assembly 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. D Dorner Mfg. Corp.
  • Page 21 17’ (5182mm) 2405WW–07196 2404WW–12704* 18’ (5486mm) 2405WW–07196 2404WW–13904* WW = Conveyor Width reference: 03, 04, 05, 06 * = 6” (152mm) and wider conveyors 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. D...
  • Page 22 Side Rail LH 8–24” Wide (203–610mm) Below 240610 Drive Spindle 10” (254mm) See Chart Center Rail 8–12” Wide (203–305mm) 240612 Drive Spindle 12” (305mm) Below 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. D Dorner Mfg. Corp.
  • Page 23 17’ (5182mm) 2405WW–07196 2405WW–12704 14’ (4267mm) 240413–07200 240413–09108 18’ (5486mm) 2405WW–07196 2405WW–13904 15’ (4572mm) 240413–07200 240413–10308 WW = Conveyor Width reference: 08, 10, 12 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. D...

  • Page 24: 18" (457Mm) To 24" (610Mm) Wide Conveyor Assembly

    Bed Plate 240618 Drive Spindle 18” (457mm) Below 240621 Drive Spindle 21” (533mm) 450226SSP Sleeve .25 Magnet Stainless Steel 240624 Drive Spindle 24” (610mm) 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. D Dorner Mfg. Corp.
  • Page 25 16’ (4877mm) 240413–07200 240413–11508 18’ (5486mm) 2405WW–07196 2405WW–13904 17’ (5182mm) 240413–07200 240413–12708 WW = Conveyor Width reference: 08, 10, 12 18’ (5486mm) 240413–07200 240413–13908 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. D...

  • Page 26: Nosebar End Assembly 2" (51Mm) To 24" (610Mm)

    Socket Head Screw M6 x 12mm 241205 Nosebar 5” (127mm) 930512M Flat Head Screw M5 x 12mm 241206 Nosebar 6” (152mm) 241208 Nosebar 8” (203mm) 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. D Dorner Mfg. Corp.

  • Page 27: 04 3" (76Mm) Aluminum Side

    Left Hand 280403–08400 18’ (5486mm) Left Hand 280401–07500 280401–14100 Right Hand 280403–08400 Right Hand 280402–07500 280402–14100 8’ (2438mm) Left Hand 280403–09600 Right Hand 280403–09600 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. D...

  • Page 28: 05 1.5" (38Mm) Aluminum Side

    Left Hand 280503–08400 18’ (5486mm) Left Hand 280501–07500 280501–14100 Right Hand 280503–08400 Right Hand 280502–07500 280502–14100 8’ (2438mm) Left Hand 280503–09600 Right Hand 280503–09600 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. D Dorner Mfg. Corp.

  • Page 29: Low To Side Wiper

    Left Hand 280901–07500 280901–14100 7’ (2134mm) Left Hand 280903–08400 Right Hand 280902–07500 280902–14100 Right Hand 280903–08400 8’ (2438mm) Left Hand 280903–09600 Right Hand 280903–09600 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. D...

  • Page 30: Low To High Side

    Left Hand 280901–07500 280901–14100 7’ (2134mm) Left Hand 280903–08400 Right Hand 280902–07500 280902–14100 Right Hand 280903–08400 8’ (2438mm) Left Hand 280903–09600 Right Hand 280903–09600 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. D Dorner Mfg. Corp.

  • Page 31: (13Mm) Extruded Plastic

    Left Hand 281001–07500 281001–14100 7’ (2134mm) Left Hand 281003–08400 Right Hand 281002–07500 281002–14100 Right Hand 281003–08400 8’ (2438mm) Left Hand 281003–09600 Right Hand 281003–09600 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. D...

  • Page 32: Adjustable Guiding

    Socket Head Screw M6 x 16mm 202992 Aluminum Profile Guide 11’ (3353mm) 202993 Aluminum Profile Guide 12’ (3658mm) 202994 Aluminum Profile Guide 13’ (3962mm) 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. D Dorner Mfg. Corp.

  • Page 33: 5" (13Mm) Cleated Guiding

    Right Hand 281602–07428 281602–12828 Right Hand 281603–08256 18’ (5486mm) Left Hand 281601–07428 281601–14028 8’ (2438mm) Left Hand 281603–09456 Right Hand 281602–07428 281602–14028 Right Hand 281603–09456 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. D...

  • Page 34: 1" (25Mm) Cleated Guiding

    Right Hand 281702–07428 281702–12828 Right Hand 281703–08256 18’ (5486mm) Left Hand 281701–07428 281701–14028 8’ (2438mm) Left Hand 281703–09456 Right Hand 281702–07428 281702–14028 Right Hand 281703–09456 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. D Dorner Mfg. Corp.

  • Page 35: 2" (51Mm) Cleated Guiding

    Right Hand 281902–07428 281902–12828 Right Hand 281903–08256 18’ (5486mm) Left Hand 281901–07428 281901–14028 8’ (2438mm) Left Hand 281903–09456 Right Hand 281902–07428 281902–14028 Right Hand 281903–09456 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. D...

  • Page 36: Flared Side Guiding

    Button Head Screw M5 x 6mm (1219mm) 911–512 Washer Side–Flare Mounting Guide 5’ 202215 (1524mm) 920694M Cap Low–Head Screw M6 x 20mm Side–Flare Mounting Guide 6’ 202216 (1829mm) 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. D Dorner Mfg. Corp.

  • Page 37: Flat Belt Mounting Bracket

    240836 Cleated Mounting Assembly 920620M Socket Head Screw M6 x 20mm 300150M Drop–In Tee Bar 920692M Socket Head Screw M6 x 12mm 605279P Washer 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. D...

  • Page 38: Cleated Belt Mounting Brackets For 2' (610Mm) Conveyors

    Socket Head Screw M6 x 20mm Cleated Stand Bracket Assembly 240853 920692M Socket Head Screw M6 x 12mm RH 2’ (610mm) Conveyor 605279P Washer 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. D Dorner Mfg. Corp.

  • Page 39: Connecting Assembly Without Stand Mount

    240331 Frame Connector Bar 920620M Socket Head Screw M6 x 20mm 240837 Stand Mount Joint 920692M Socket Head Screw M6 x 12mm 605279P Washer 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. D...

  • Page 40: Cleated Belt Connecting Assembly Without Stand Mount

    Part Number Description 802–123 Bearing 240825 Short Return Roller Guard 913–100 Dowel Pin 240827 Return Roller Clip 920693M Socket Head Screw M6 x 16mm 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. D Dorner Mfg. Corp.

  • Page 41: 8" (203Mm) To 24" (610Mm) Flat Belt Return Roller

    Part Number Description 802–123 Bearing 240825 Short Return Roller Guard 913–100 Dowel Pin 240828 Cleated Return Roller Clip 920693M Socket Head Screw M6 x 16mm 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. D...

  • Page 42: Conveyor Belt Part Number Configuration

    22 - WW LLLL / BB V * (Fill In) 22- ____ ________ / ____ V * (Fill In) 22-____ ________ __ ________ V * 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. D Dorner Mfg. Corp.
  • Page 43 Notes 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. D...

  • Page 44: Return Policy

    Authorization Number to reference. There will be a 15% restocking charge on all new items returned for credit where Dorner was not at fault. These will not be accepted after 60 days from original invoice date. The restocking charge covers inspection, cleaning, disassembly, and reissuing to inventory.

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