Dorner 2100 series Installation, Maintenance & Parts Manual
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Dorner 2100 series Installation, Maintenance & Parts Manual

Botton mount drive package for heavy load 90 angl. industrial 60 hz gearmotors
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2100, 2200, 4100, 6200 and MPB Series
Bottom Mount Drive Package
for Heavy Load 90_ Industrial 60 Hz Gearmotors
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Installation, Maintenance
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& Parts Manual
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Preventative Maintenance & Adjustment
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851-279 Rev. E
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Summary of Contents for Dorner 2100 series

  • Page 1: Table Of Contents

    Installation, Maintenance & Parts Manual 2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Heavy Load 90_ Industrial 60 Hz Gearmotors Table of Contents Warnings − General Safety ....Preventative Maintenance &...

  • Page 2: Warnings − General Safety

    Dorner’s Limited Warranty applies. Dorner 2100 Series conveyors are covered by the Dorner reserves the right to make changes at any time following patent numbers: 5131529, 5174435, and without notice or obligation. 2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Heavy Load 90_ Industrial 60 Hz Gearmotors 851-279 Rev.

  • Page 3: Product Description

    Gearmotor Type: H = Heavy Load, Industrial Output Shaft Type : H= 905 Industrial Mount Style : B= Bottom Mount Language Code: M = U.S. English 2 = 2100 Series Conveyor 22 = 2200 Series Conveyor 4 = 4100 Series Conveyor 6 = 6200 Series Conveyor * See “Ordering and Specifications”...
  • Page 4 N = no reversing switch 23 = 230V, 3-phase R = with reversing switch (115V, 1 phase only) 2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Heavy Load 90_ Industrial 60 Hz Gearmotors 851-279 Rev. E Dorner Mfg. Corp.
  • Page 5 10:1 10−104 3.2−32 10:1 32M010HS423EN 12−121 3.7−37 32M005HS423EN 26−264 8.1−81 32M005HS423EN * At 60 Hz 2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Heavy Load 90_ Industrial 60 Hz Gearmotors Dorner Mfg. Corp. 851-279 Rev. E...
  • Page 6 20:1 10.2 10−88 3.2−27 32M010PSD3DEN 10:1 17−138 5−42 32M005PSD3DEN 21−176 6.4−54 32M005PSD3DEN 33−276 10−84 32M005PSD3DEN 2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Heavy Load 90_ Industrial 60 Hz Gearmotors 851-279 Rev. E Dorner Mfg. Corp.

  • Page 7: Installation

    DO NOT REVERSE MPB SE- RIES CONVEYORS. 2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Heavy Load 90_ Industrial 60 Hz Gearmotors Dorner Mfg. Corp. 851-279 Rev. E...
  • Page 8 Gearmotor may be operated in positions 1 & 3 (Figure 3). Figure 5 Figure 3 2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Heavy Load 90_ Industrial 60 Hz Gearmotors 851-279 Rev. E Dorner Mfg. Corp.
  • Page 9 Spacer Figure 8 − 4100 Series Gearmotor bottom mount assembly is mounted to Drive Adapter Plate Figure 9 − 2100 Series Gearmotor bottom mount assembly is Figure 12 mounted to Head Plate For 2100, 2200, 6200 and MPB − 4” (102mm) and wider conveyors and 4100 −...
  • Page 10 Install cam Nm). bearing and spacer (AD). Figure 17 Figure 15 2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Heavy Load 90_ Industrial 60 Hz Gearmotors 851-279 Rev. E Dorner Mfg. Corp.
  • Page 11 Install cover (K of Figure 19) with four screws (L). Tighten to 35 in-lb (4 Nm). Figure 19 2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Heavy Load 90_ Industrial 60 Hz Gearmotors Dorner Mfg. Corp. 851-279 Rev. E...

  • Page 12: Timing Belt Tensioning

    Install cover (K of Figure 19) with four (4) screws (L). Tighten to 35 in-lb (4 Nm). (L). Tighten to 35 in-lb (4 Nm). 2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Heavy Load 90_ Industrial 60 Hz Gearmotors 851-279 Rev. E Dorner Mfg. Corp.

  • Page 13: Drive Or Driven Pulley Replacement

    Remove drive pulley (J) and timing belt (O). and remove bracket (AM). Figure 23 Figure 26 2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Heavy Load 90_ Industrial 60 Hz Gearmotors Dorner Mfg. Corp. 851-279 Rev. E...
  • Page 14 (AP) and gear reducer (AQ) together. Install screws drive shaft (AW) and key (AX). (AO) and tighten. 2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Heavy Load 90_ Industrial 60 Hz Gearmotors 851-279 Rev. E Dorner Mfg. Corp.
  • Page 15 For DC variable speed motor, unplug motor cord at disconnect (BB of Figure 32). page. 2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Heavy Load 90_ Industrial 60 Hz Gearmotors Dorner Mfg. Corp. 851-279 Rev. E...

  • Page 16: Service Parts

    Service Parts NOTE: For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. 2100, 2200, 4100, 6200 Series (All) and MPB Series (Flat Belt) Bottom Mount Drive Package 2100, 2200, 6200 & MPB 4100 Only 2100, 2200 &...
  • Page 17 (4100 Only) 21, 24 450027M Drive Spacer [2100 − 4”−24” (102mm − 610mm) and All 6200] 2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Heavy Load 90_ Industrial 60 Hz Gearmotors Dorner Mfg. Corp. 851-279 Rev. E...
  • Page 18 Service Parts MPB Series Cleated Belt Bottom Mount Drive Package 2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Heavy Load 90_ Industrial 60 Hz Gearmotors 851-279 Rev. E Dorner Mfg. Corp.
  • Page 19 WW = Conveyor width ref.: 04, 06, 12, 18, 24 450441M Gearhead Support Bracket 4533WWM Gearhead Support Hex Post 2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Heavy Load 90_ Industrial 60 Hz Gearmotors Dorner Mfg. Corp. 851-279 Rev. E...
  • Page 20 Gear Reducer, 60:1, 56C 910−126 Hex Nut with Lock Washer 930612M Flat Head Screw M6 x 12mm 2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Heavy Load 90_ Industrial 60 Hz Gearmotors 851-279 Rev. E Dorner Mfg. Corp.
  • Page 21 Notes 2100, 2200, 4100, 6200 and MPB Series Bottom Mount Drive Package for Heavy Load 90_ Industrial 60 Hz Gearmotors Dorner Mfg. Corp. 851-279 Rev. E...

  • Page 22: Return Policy

    Authorization Number to reference. There will be a 15% restocking charge on all new items returned for credit where Dorner was not at fault. These will not be accepted after 60 days from original invoice date. The restocking charge covers inspection, cleaning, disassembly, and reissuing to inventory.

This manual is also suitable for:

2200 seriesMpb series4100 series6200 series

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