Dorner 2200 Series Installation, Maintenance & Parts Manual
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Dorner 2200 Series Installation, Maintenance & Parts Manual

End drive conveyors
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See also: Installation and Maintenance Manual , Installation Manual
2200 Series End Drive Conveyors
Warnings − General Safety
Introduction
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Product Description
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Specifications
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Installation
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Required Tools
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Recommended Installation Sequence
Conveyors Up to 12 ft (3658 mm)
Conveyors Longer Than 12 ft (3658 mm)
Mounting Brackets
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Return Rollers
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Cleated Belt and 2 – 6¨ (51 – 152 mm) Wide
Flat Belt Conveyors
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8 – 24¨ (203 – 610 mm) Wide
Flat Belt Conveyors
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Preventative Maintenance & Adjustment
Required Tools
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Standard Tools
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Special Tools
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Checklist
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Lubrication
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Maintaining Conveyor Belt
Troubleshooting
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Cleaning
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Conveyor Belt Replacement
Conveyor Belt Replacement Sequence
Belt Removal for Conveyor Without
Stands or Gearmotor Mounting Package
Belt Removal for Conveyor With
Stands and Gearmotor Mounting Package
Belt Installation for Conveyor Without
Stands or Gearmotor Mounting Package
Belt Installation for Conveyor With
Stands and Gearmotor Mounting Package
Conveyor Belt Tensioning
Conveyors with 1.25¨ (32 mm) Diameter Pulleys
Conveyors with Nose Bar Idlers
Conveyor Belt Tracking
V−Guided Belts
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Non V−Guided Belts
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Installation, Maintenance
& Parts Manual
2
Pulley Removal
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2
A − Idler Pulley Removal
B − Drive Pulley Removal
3
Bearing Removal & Replacement
3
Removal
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4
Replacement
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4
Drive Pulley and Pulley Installation
5
Drive Pulley Installation
5
5
Idler Pulley Installation
6
Nose Bar Bearing Replacement
7
Service Parts
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2" (51mm) Wide Conveyor
7
3" (76mm) to 6" (152mm) Wide Conveyor
8" (203mm) to 12" (305mm) Wide Conveyor
7
18" (457mm) to 24" (610mm) Wide Conveyor
8
Nosebar End Assembly
8
−04 3" (76mm) Aluminum Side
8
−05 1.5" (38mm) Aluminum Side
8
−07 Low to Side Wiper
8
−09 Low to High Side
8
−10 .5" (13mm) Extruded Plastic
8
−13 Adjustable Guiding
.5" (13mm) Cleated Belt Guiding
8
8
1" (25mm) Cleated Belt Guiding
8
2" (51mm) Cleated Belt Guiding
8
Flared Side Guiding
Flat Belt Stand Mount Assembly
9
Cleated Belt Stand Mount Assembly
Flat Belt Stand Mount Assembly for 2' (610mm)
9
Conveyors
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Cleated Belt Stand Mount Assembly for 2' (610mm)
10
Conveyors
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Connecting Assembly without Stand Mount
10
Flat Belt Connecting Assembly with Stand Mount
11
Cleated Belt Connecting Assembly with Stand Mount
11
2" (51mm) to 6" (152mm) Flat Belt Return Roller
12
8" (203mm) to 24" (610mm) Flat Belt Return Roller
12
Cleated Belt Return Roller
12
Conveyor Belt Part Number Configuration
12
Return Policy
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents
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851−452 Rev. H
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Summary of Contents for Dorner 2200 Series

  • Page 1 Installation, Maintenance & Parts Manual 2200 Series End Drive Conveyors Table of Contents Warnings − General Safety ......

  • Page 2: Warnings − General Safety

    D Accessories may be shipped loose. See accessory in- countries. structions for installation. Dorner reserves the right to make changes at any time Dorner’s Limited Warranty applies. without notice or obligation. 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. H Dorner Mfg. Corp.

  • Page 3: Product Description

    For Heavy Load Bottom Mount Package, mount support under gear head. *** For conveyors longer than 12 ft (3658 mm), install support at joint. Figure 2 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. H...

  • Page 4: Installation

    Figure 3) for setup. Return rollers (for longer conveyors) Required Tools D Hex-key wrenches: 4 mm, 5 mm D Level D Torque wrench Figure 3 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. H Dorner Mfg. Corp.

  • Page 5: Recommended Installation Sequence

    Roll out conveyor belt and place conveyor frame Figure 5), reposition and adjust belt tracking. Refer sections (O of Figure 6) into belt loop. to “Conveyor Belt Tracking” on page 12. 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. H...

  • Page 6: Mounting Brackets

    (Z of Figure 11), washers (AA) and nuts (AB). Tighten screws (Y & Z of Figure 11) to 60 in-lb (7 Nm). Mounting Brackets for Cleated Belt Conveyor Figure 10 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. H Dorner Mfg. Corp.

  • Page 7: Cleated Belt And 2 – 6¨ (51 – 152 Mm) Wide Flat Belt Conveyors

    Figure 16 (AF) from roller assembly. Install roller assemblies (Q of Figure 14) as shown. Tighten screws (AE) to 60 in-lb (7 Nm). Figure 14 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. H...

  • Page 8: Required Tools

    D Bolt-on guiding is pinching belt Package Stalling or slipping indicates: D Install new conveyor belt D Excessive load on belt D Tension conveyor belt 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. H Dorner Mfg. Corp.

  • Page 9: Belt Removal For Conveyor Without Stands Or Gearmotor Mounting Package

    PROVIDE SUPPORT UNDER- NEATH GEARMOTOR drive support bracket (AP of Figure 20): Remove WHEN CHANGING THE BELT bracket screws (AO) then remove bracket (AP). 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. H...

  • Page 10: Belt Installation For Conveyor Without Stands Or Gearmotor Mounting Package

    Slide belt onto the conveyor frame assembly. Tension belt. Refer to “Conveyor Belt Tensioning” on page 11. If equipped, install wipers, return rollers and guid- ing. 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. H Dorner Mfg. Corp.

  • Page 11: Conveyor Belt Tensioning

    (AT & AU of Figure 26). Replace belt if belt tracking. Refer to “Conveyor Belt Tracking” on proper tensioning can not be obtained while aligning page 12. 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. H...

  • Page 12: Conveyors With Nose Bar Idlers

    (U) with belt tracking. Refer to “Conveyor Belt Tracking”, next section. a 4 mm hex-key wrench to 60 in-lb (7 Nm). 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. H Dorner Mfg. Corp.

  • Page 13: Pulley Removal

    Figure 32 Slide spindle out of the belt loop. Figure 30 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. H...

  • Page 14: B − Drive Pulley Removal

    Drive pulley will slide out of opposite head and drop into slack of belt. Figure 36 − Drive Pulley Slide the drive pulley out of the belt loop. 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. H Dorner Mfg. Corp.

  • Page 15: Replacement

    Place the head plate (BA of Figure 40) and attach the head plate to the conveyor frame with the two (2) Figure 38 screws removed and hand tighten. 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. H...

  • Page 16: Nose Bar Bearing Replacement

    On one side of conveyor, use a 3 mm and 4 mm Tracking” on page 12. hex-key wrench to remove head plate fastening screws (BJ & U) and remove head plate (S). 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. H Dorner Mfg. Corp.
  • Page 17 Notes 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. H...

  • Page 18: Mm) Wide Conveyor

    Service Parts NOTE: For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner recommends keeping these parts on hand.
  • Page 19 C and D − Lagged, Smooth (In- cludes Items 1,2, 4, 5, 9 and 15) 22T−02 Idler Spindle Kit (Includes Items 1, 2 and 5 through 10) 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. H...

  • Page 20: Mm) To 6" (152Mm) Wide Conveyor

    3” (76mm) to 6” (152mm) Wide Conveyor 20 Drive Spindle Kit C & D Position 22 Idler Spindle Kit A & B Position 21 Nosebar Drive Spindle Kit 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. H Dorner Mfg. Corp.
  • Page 21 17’ (5182mm) 2405WW−07196 2405WW−12700* 18’ (5486mm) 2405WW−07196 2405WW−13900* WW = Conveyor Width reference: 03, 04, 05, 06 * = 6” (152mm) and wider conveyors, only 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. H...

  • Page 22: Mm) To 12" (305Mm) Wide Conveyor

    Magnet .25” Dia. x .25” long 2476WW Nosebar Drive Spindle Lagged 2” 450226SSP Sleeve, .25” Magnet Stainless Steel (51mm) 240426 Head Plate RH 980422M Square Key 4mm x 22mm 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. H Dorner Mfg. Corp.
  • Page 23 13’ (3962mm) 240412−07200 240412−07908 14’ (4267mm) 240412−07200 240412−09108 15’ (4572mm) 240412−07200 240412−10308 16’ (4877mm) 240412−07200 240412−1 1508 17’ (5182mm) 240412−07200 240412−12708 18’ (5486mm) 240412−07200 240412−13908 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. H...
  • Page 24 17’ (5182mm) 240413−07200 240413−12708 17’ (5182mm) 2405WW−07196 2405WW−12700 18’ (5486mm) 240413−07200 240413−13908 18’ (5486mm) 2405WW−07196 2405WW−13900 WW = Conveyor Width reference: 08, 10, 12 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. H Dorner Mfg. Corp.

  • Page 25: Mm) To 24" (610Mm) Wide Conveyor

    2476WW Nosebar Drive Spindle Lagged 2” (51mm) 240426 Head Plate RH 920691M Socket Head Screw M6 x 10mm 980422M Square Key 4mm x 22mm 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. H...
  • Page 26 13’ (3962mm) 240412−07200 240412−07908 14’ (4267mm) 240412−07200 240412−09108 15’ (4572mm) 240412−07200 240412−10308 16’ (4877mm) 240412−07200 240412−1 1508 17’ (5182mm) 240412−07200 240412−12708 18’ (5486mm) 240412−07200 240412−13908 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. H Dorner Mfg. Corp.
  • Page 27 16’ (4877mm) 240413−07200 240413−1 1508 18’ (5486mm) 2405WW−07196 2405WW−13900 17’ (5182mm) 240413−07200 240413−12708 WW = Conveyor Width reference: 18, 21, 24 18’ (5486mm) 240413−07200 240413−13908 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. H...

  • Page 28: Nosebar End Assembly

    WW.= Conveyor width ref.: 02, 03, 04, 05, 06, 08, 10, 12, 18, 21, 24 2413WW Nosebar Rod 200695P Knurl Pin .125” DIA x .937” Lg 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. H Dorner Mfg. Corp.

  • Page 29: Mm) Aluminum Side

    Left Hand 280403−08400 Right Hand 280402−07500 280402−12900 Right Hand 280403−08400 18’ (5486mm) Left Hand 280401−07500 280401−14100 8’ (2438mm) Left Hand 280403−09600 Right Hand 280402−07500 280402−14100 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. H...

  • Page 30: Mm) Aluminum Side

    Left Hand 280503−08400 Right Hand 280502−07500 280502−12900 Right Hand 280503−08400 18’ (5486mm) Left Hand 280501−07500 280501−14100 8’ (2438mm) Left Hand 280503−09600 Right Hand 280502−07500 280502−14100 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. H Dorner Mfg. Corp.

  • Page 31: Low To Side Wiper

    280902−07500 280902−12900 7’ (2134mm) Left Hand 280903−08400 18’ (5486mm) Left Hand 280901−07500 280901−14100 Right Hand 280903−08400 8’ (2438mm) Left Hand 280903−09600 Right Hand 280902−07500 280902−14100 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. H...

  • Page 32: Low To High Side

    Left Hand 280903−08400 Right Hand 280902−07500 280902−12900 Right Hand 280903−08400 18’ (5486mm) Left Hand 280901−07500 280901−14100 8’ (2438mm) Left Hand 280903−09600 Right Hand 280902−07500 280902−14100 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. H Dorner Mfg. Corp.

  • Page 33: Mm) Extruded Plastic

    281002−07500 281002−12900 7’ (2134mm) Left Hand 281003−08400 18’ (5486mm) Left Hand 281001−07500 281001−14100 Right Hand 281003−08400 8’ (2438mm) Left Hand 281003−09600 Right Hand 281002−07500 281002−14100 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. H...

  • Page 34: Adjustable Guiding

    Socket Head Screw M6 x 16mm 202992 Aluminum Profile Guide 11’ (3353mm) 202993 Aluminum Profile Guide 12’ (3658mm) 202994 Aluminum Profile Guide 13’ (3962mm) 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. H Dorner Mfg. Corp.

  • Page 35: Mm) Cleated Belt Guiding

    Left Hand 281603−08256 Right Hand 281602−07428 281602−12828 Right Hand 281603−08256 18’ (5486mm) Left Hand 281601−07428 281601−14028 8’ (2438mm) Left Hand 281603−09456 Right Hand 281602−07428 281602−14028 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. H...

  • Page 36: Mm) Cleated Belt Guiding

    Left Hand 281703−08256 Right Hand 281702−07428 281702−12828 Right Hand 281703−08256 18’ (5486mm) Left Hand 281701−07428 281701−14028 8’ (2438mm) Left Hand 281703−09456 Right Hand 281702−07428 281702−14028 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. H Dorner Mfg. Corp.

  • Page 37: Mm) Cleated Belt Guiding

    281902−07428 281902−12828 7’ (2134mm) Left Hand 281903−08256 Right Hand 281903−08256 18’ (5486mm) Left Hand 281901−07428 281901−14028 8’ (2438mm) Left Hand 281903−09456 Right Hand 281902−07428 281902−14028 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. H...

  • Page 38: Flared Side Guiding

    Button Head Screw M5 x 6mm 202215 Side−Flare Mounting Guide 5’ 911−512 Washer (1524mm) 920694M Cap Low−Head Screw M6 x 20mm 202216 Side−Flare Mounting Guide 6’ (1829mm) 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. H Dorner Mfg. Corp.

  • Page 39: Flat Belt Stand Mount Assembly

    920620M Socket Head Screw M6 x 20mm 300150M Drop−In Tee Bar 920692M Socket Low Head Screw M6x12mm 605279P Washer 240838 Cleated Stand Mount Assembly 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. H...

  • Page 40: Flat Belt Stand Mount Assembly For 2' (610Mm Conveyors

    Cleated Stand Bracket Assembly RH 2’ (610mm) Conveyor 240851 Cleated Belt Stand Mount Assembly for 2’ (610mm) Conveyors 605279P Washer 639971M Drop−In Tee Bar 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. H Dorner Mfg. Corp.

  • Page 41: Connecting Assembly Without Stand Mount

    Socket Low Head Screw M6 x 16mm 807−920 Square Nut M6 5mm x 10mm 240860 Flat Belt Connecting Assembly with Stand Mounts 605279P Washer 240858 Frame Connector Bar 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. H...

  • Page 42: Cleated Belt Connecting Assembly With Stand Mount

    Roller Assembly (Includes Items 1, 3 and 4) 240827 Return Roller Clip 240830 2” (51mm) to 6” (152mm) Flat Belt 802−027 Bearing Return Roller Assy 913−100 Dowel Pin 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. H Dorner Mfg. Corp.

  • Page 43: Mm) To 24" (610Mm) Flat Belt Return Roller

    Roller Assembly (Includes Items 1, 3 and 4) 240828 Cleated Return Roller Clip 240832 Cleated Belt Return Roller Assembly 802−027 Bearing 913−100 Dowel Pin 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. H...

  • Page 44: Conveyor Belt Part Number Configuration

    2 __ − __ __ __ __ __ __ / __ __ __ __ V* 22 − __ __ __ __ __ __ / __ __ V* (Fill In) (Fill In) 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-452 Rev. H Dorner Mfg. Corp.
  • Page 45 Notes 2200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-452 Rev. H...

  • Page 46: Return Policy

    A representative will discuss action to be taken on the returned items and provide a Returned Goods Authorization number for reference. There will be a return charge on all new undamaged items returned for credit where Dorner was not at fault. Dorner is not responsible for return freight on such items.

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