Dorner 2100 Series Installation And Maintenance Manual

Top mount drive package for standard load parallel shaft 60 hz gearmotors

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2100, 2200, 4100, 6200 and MPB Series
for Standard Load Parallel Shaft 60 Hz Gearmotors
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Belt Speed Tables
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Preventative Maintenance & Adjustment
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Installation, Maintenance
Top Mount Drive Package
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NO TAG
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& Parts Manual
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Service Parts
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Series (Flat Belt) Top Mount Drive Package
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MPB Series Cleated Belt Top Mount
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Drive Package
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4100 Series Adapter Package
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Gearmotors
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Return Policy
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Table of Contents

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851-255 Rev. H
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Summary of Contents for Dorner 2100 Series

  • Page 1: Table Of Contents

    Installation, Maintenance & Parts Manual 2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors Table of Contents Warnings − General Safety ....Service Parts .
  • Page 2: Warnings − General Safety

    Dorner’s Limited Warranty applies. Dorner 2100 Series conveyors are covered by the Dorner reserves the right to make changes at any time following patent numbers: 5131529, 5174435, and without notice or obligation. 2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors 851-255 Rev.
  • Page 3: Product Description

    Gearmotor Type = Standard Load, Industrial Output Shaft Type = Parallel Shaft Mount Style = Top Mount Language Code = U.S. English 2 = 2100 Series Conveyor 22 = 2200 & MPB Series Conveyor 4 = 4100 Series Conveyor 6 = 6200 Series Conveyor 2P = MPB Series Conveyor * See “Ordering and Specifications”...
  • Page 4: Gearmotors

    N = no reversing switch 23 = 230V, 3-phase R = with reversing switch (115V, 1 phase only) 2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors 851-255 Rev. H Dorner Mfg. Corp.
  • Page 5 10:1 10−104 3.2−32 10:1 62M010PS423EN 12−121 3.7−37 62M005PS423EN 26−264 8.1−81 62M005PS423EN * At 60 Hz 2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors Dorner Mfg. Corp. 851-255 Rev. H...
  • Page 6 20:1 10.2 10−88 3.2−27 62M010PSD3DEN 10:1 17−138 5−42 62M005PSD3DEN 21−176 6.4−54 62M005PSD3DEN 33−276 10−84 62M005PSD3DEN 2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors 851-255 Rev. H Dorner Mfg. Corp.
  • Page 7: Installation

    Figure 3. Failure to do so creates pinch points which can cause severe injury. 2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors Dorner Mfg. Corp. 851-255 Rev. H...
  • Page 8 M4 Socket Head Screws (4x) to Drive Driven Pulley Adapter Plate M6 Socket Head Screws (2x) Timing Belt Figure 6 − 2100 Series Gearmotor is mounted to Head Plate Figure 7 − MPB Series Gearmotor Figure 2 is mounted...
  • Page 9 Wrap timing belt (P) around driven pulley (M) and drive pulley (J). Install driven pulley onto conveyor Figure 12 shaft (Q). 2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors Dorner Mfg. Corp. 851-255 Rev. H...
  • Page 10 Install cover (K of Figure 13) with four screws (L). Tighten to 35 in-lb (4 N−m). Figure 13 2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors 851-255 Rev. H Dorner Mfg. Corp.
  • Page 11: Required Tools

    Complete steps 6 through 9 of “Installation” section Loosen tensioner (U of Figure 14). beginning on page 9. 2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors Dorner Mfg. Corp. 851-255 Rev. H...
  • Page 12: Gearmotor Replacement

    Loosen wire nuts and remove incoming wires. Figure 19 . Loosen cord grip and remove cord. 2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors 851-255 Rev. H Dorner Mfg. Corp.
  • Page 13 D For a DC variable speed motor, reverse step 3 on this (AB of Figure 20). Tighten screws to 103 in-lb (12 N−m). page. 2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors Dorner Mfg. Corp. 851-255 Rev. H...
  • Page 14 Service Parts NOTE: For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. 2100, 2200, 4100, 6200 Series (All) and MPB Series (Flat Belt) Top Mount Drive Package Item Part Number...
  • Page 15 Socket Head Screw M4 x 8mm 450367MP Driven Pulley, 28Tooth, 12mm bore 450368MP Driven Pulley, 32Tooth, 12mm bore 2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors Dorner Mfg. Corp. 851-255 Rev. H...
  • Page 16 Motor, 0.25hp (0.19Kw), 500 RPM, 62M030PS411FR 115VAC, 60Hz, 1-Phase with revers- 62M005PSD3DEN 130VDC ing switch 2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors 851-255 Rev. H Dorner Mfg. Corp.
  • Page 17 Notes 2100, 2200, 4100, 6200 and MPB Series Top Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors Dorner Mfg. Corp. 851-255 Rev. H...
  • Page 18 Authorization Number to reference. There will be a 15% restocking charge on all new items returned for credit where Dorner was not at fault. These will not be accepted after 60 days from original invoice date. The restocking charge covers inspection, cleaning, disassembly, and reissuing to inventory.

This manual is also suitable for:

2200 series4100 series6200 seriesMpb series

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