Dorner 2200 Installation, Maintenance & Parts Manual
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Dorner 2200 Installation, Maintenance & Parts Manual

Precision move dual strand conveyor
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2200 Precision Move Dual
Installation, Maintenance & Parts Manual
DORNER MFG. CORP.
P.O. Box 20 • 975 Cottonwood Ave.
Hartland, WI 53029-0020 USA
851-799 Rev. B
Strand Conveyor
For other service manuals visit our website at:
www.dorner.com/service_manuals.asp
INSIDE THE USA
TEL: 1-800-397-8664
FAX: 1-800-369-2440
OUTSIDE THE USA
TEL: 262-367-7600
FAX: 262-367-5827

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Summary of Contents for Dorner 2200

  • Page 1 2200 Precision Move Dual Strand Conveyor Installation, Maintenance & Parts Manual DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box 20 • 975 Cottonwood Ave. TEL: 1-800-397-8664 TEL: 262-367-7600 Hartland, WI 53029-0020 USA FAX: 1-800-369-2440 FAX: 262-367-5827 For other service manuals visit our website at: www.dorner.com/service_manuals.asp...

  • Page 2: Table Of Contents

    Gear Reducer Replacement..........16 Mid Drive Assembly............17 Mid Drive Cartridge Replacement ......17 Tensioner Cam Replacement ........19 Service Parts ..............20 Dual Strand Conveyor ........... 20 Support Stand..............22 2200 Precision Move Dual Strand Conveyor Dorner Mfg. Corp. 851-799 Rev. B...

  • Page 3: Introduction

    DO NOT operate equipment manual with the Performance Parts Kits logo without guards. Dorner reserves the right to make changes at any time Upon receipt of shipment: without notice or obligation. • Compare shipment with packing slip. Contact factory regarding discrepancies.

  • Page 4: Warnings − General Safety

    ADJUSTMENT SCREWS. Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. A WARNING Gearmotors may be HOT. DO NOT TOUCH Gearmotors. 2200 Precision Move Dual Strand Conveyor Dorner Mfg. Corp. 851-799 Rev. B...

  • Page 5: Product Description

    Motor Side Figure 2 Conveyor Length Conveyor Width Documentation Language Support Stands DS P Footing Type Tallest Height Lowest Height Stand Width Documentation Language Post Type Figure 2 2200 Precision Move Dual Strand Conveyor 851-799 Rev. B Dorner Mfg. Corp.

  • Page 6: Specifications

    50 Hz 25-63 Hz Input Current (Amperes) 1.4/0.8 Gearmotor Ratio 10:1, 20:1, 40:1, 60:1 Frame Size IEC 63 B5 C Face Protection Rating IP 55 Totally enclosed, fan cooled 2200 Precision Move Dual Strand Conveyor Dorner Mfg. Corp. 851-799 Rev. B...

  • Page 7: U.s. Version - Heavy Load

    28.9 62Z020ES4(vp)FN 19.4 62Z010ES4(vp)FN 10.7 (vp) = voltage and phase 21 = 230 V, 1 phase 23 = 230 V, 3 phase 43 = 400 V, 3 phase 2200 Precision Move Dual Strand Conveyor 851-799 Rev. B Dorner Mfg. Corp.

  • Page 8: Version (60 Hz Gearmotors)

    46 - 116 14 - 35.3 (vp) = voltage and phase 21 = 230 V, 1 phase 23 = 230 V, 3 phase 43 = 400 V, 3 phase 2200 Precision Move Dual Strand Conveyor Dorner Mfg. Corp. 851-799 Rev. B...

  • Page 9: Version (60 Hz Gearmotors)

    7.5 - 19 2.3 - 5.8 62Z040ES423EN 28.9 12 - 29 3.7 - 8.8 62Z020ES423EN 19.4 23 - 58 7.0 - 17.7 62Z010ES423EN 10.7 46 - 116 14 - 35.3 2200 Precision Move Dual Strand Conveyor 851-799 Rev. B Dorner Mfg. Corp.

  • Page 10: Installation

    Join both conveyor sections, and tighten set screws (Figure 4, item 1) on both sides. Tighten all set screws 1/4 turn past contact with frame. Figure 4 Figure 4 2200 Precision Move Dual Strand Conveyor Dorner Mfg. Corp. 851-799 Rev. B...

  • Page 11: Install Belt And Bedstrip

    (Figure 6, item 2) on both ends. Make sure that the high side (Figure 6, item 3) faces out. Ensure end cap is seated tight against frame on both sides. Figure 6 Figure 8 Figure 6 2200 Precision Move Dual Strand Conveyor 851-799 Rev. B Dorner Mfg. Corp.

  • Page 12: Attach Conveyor To Stands

    Figure 10 Slide mounting hardware (Figure 10, item 3) into slot (Figure 10, item 4) on both sides of top plate and tighten. Repeat for other leg of stand. 2200 Precision Move Dual Strand Conveyor Dorner Mfg. Corp. 851-799 Rev. B...

  • Page 13: Preventive Maintenance And Adjustment

    Figure 13 • Conveyor belt not properly tensioned • Intermittent jamming or drive train problems Cleaning Use Dorner Belt Cleaner. Mild soap and water may also be used. Do not soak the belt. Figure 13 2200 Precision Move Dual Strand Conveyor 851-799 Rev.
  • Page 14 12. Install new belt in the reverse order of removal. 13. Rotate the tensioner cams (Figure 19, item 1) in the direction indicated to tension belt. Figure 19 Figure 16 Figure 19 2200 Precision Move Dual Strand Conveyor Dorner Mfg. Corp. 851-799 Rev. B...

  • Page 15: Dual Belt Replacement Option

    Remove the bedstrip (Figure 22, item 1) from between the conveyor (Figure 22, item 2) and belt (Figure Figure 25 22, item 3). Figure 22 Figure 25 Figure 22 2200 Precision Move Dual Strand Conveyor 851-799 Rev. B Dorner Mfg. Corp.

  • Page 16: Motor Replacement

    Remove button head screws (Figure 29, item 1). Figure 27 Figure 29 Figure 29 Remove hex flange screws (Figure 29, item 2) and mid drive cover (Figure 29, item 3). Figure 27 Remove retaining ring. 2200 Precision Move Dual Strand Conveyor Dorner Mfg. Corp. 851-799 Rev. B...

  • Page 17: Mid Drive Assembly

    Rotate tensioner cams (Figure 33, item 1) in the direction indicated to release tension on belt. Figure 31 Figure 33 Install new gear reducer and assemble in reverse order of removal. Figure 33 2200 Precision Move Dual Strand Conveyor 851-799 Rev. B Dorner Mfg. Corp.
  • Page 18 (Figure 36, item 1) out of the mid drive assembly. Figure 36 Figure 38 11. Inspect mid drive cartidge for wear or damage and replace as needed. 12. Installation is the reverse order of removal. Figure 36 2200 Precision Move Dual Strand Conveyor Dorner Mfg. Corp. 851-799 Rev. B...

  • Page 19: Tensioner Cam Replacement

    (Figure 40, item 4) Figure 40 Remove tensioner cams (Figure 40, item 2). Inspect for wear and replace as needed. 2200 Precision Move Dual Strand Conveyor 851-799 Rev. B Dorner Mfg. Corp.

  • Page 20: Service Parts

    Service Parts NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner recommends keeping these parts on hand.
  • Page 21 WWW = Conveyor width reference: 160, 240, 320, 400, 480 LLLLL = Part length in inches with two decimal places. Length Example: Length = 95.25" LLLLL = 09525 2200 Precision Move Dual Strand Conveyor 851-799 Rev. B Dorner Mfg. Corp.

  • Page 22: Support Stand

    Service Parts Support Stand 2200 Precision Move Dual Strand Conveyor Dorner Mfg. Corp. 851-799 Rev. B...
  • Page 23 M8-1.25 x 30 mm 991011M Hex Nut, M10 605280P Washer LLLLL = Part length in inches with two decimal places. Length Example: Length = 95.25" LLLLL = 09525 2200 Precision Move Dual Strand Conveyor 851-799 Rev. B Dorner Mfg. Corp.

  • Page 24: Corner Support Stand

    Service Parts Corner Support Stand 2200 Precision Move Dual Strand Conveyor Dorner Mfg. Corp. 851-799 Rev. B...
  • Page 25 M8-1.25 x 30 mm 991011M Hex Nut, M10 605280P Washer LLLLL = Part length in inches with two decimal places. Length Example: Length = 95.25" LLLLL = 09525 2200 Precision Move Dual Strand Conveyor 851-799 Rev. B Dorner Mfg. Corp.

  • Page 26: Connector Kit

    Service Parts Connector Kit Item Part Number Description 834-017 Connector 970808M Set Screw, M8-1.25 x 8 mm 2200 Precision Move Dual Strand Conveyor Dorner Mfg. Corp. 851-799 Rev. B...

  • Page 27: Conveyor Tie Bracket

    Service Parts Conveyor Tie Bracket Item Part Number Description 205580 Plate 834-018 Twist-In Stud, M8 x 35 mm 990812M Lock Nut 2200 Precision Move Dual Strand Conveyor 851-799 Rev. B Dorner Mfg. Corp.

  • Page 28: 90° Industrial Gearmotors

    Gear Reducer, 40:1, 42CZ 32M060EL Gear Reducer, 60:1, 42CZ 32M010ES Gear Reducer, 10:1, 56C 32M020ES Gear Reducer, 20:1, 56C 32M040ES Gear Reducer, 40:1, 56C 32M060ES Gear Reducer, 60:1, 56C 2200 Precision Move Dual Strand Conveyor Dorner Mfg. Corp. 851-799 Rev. B...

  • Page 29: Conveyor Belt Part Number Configuration

    DORNER MFG. CORP. HARTLAND, WI US A 800-397-8664 Figure 42 Refer to Dorner serial number plate (Figure 42). From the model number, determine conveyor length (“LLLL”) and belt type (“BB”). Use data to configure belt part number as indicated below.

  • Page 30: Return Policy

    RMA will automatically close 30 days after being issued. To get credit, items must be new and undamaged. There will be a return charge on all items returned for credit, where Dorner was not at fault. It is the customer’s responsibility to prevent damage during return shipping.

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