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Siemens SIMOCODE pro Manual

Fail-safe digital modules
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See also: Programming and Operating Manual , Function Manual
Manual
Industrial Controls
Motor Management and Control Devices
SIMOCODE pro Fail-Safe Digital Modules
Edition
11/2017
siemens.com

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Summary of Contents for Siemens SIMOCODE pro

  • Page 1 Manual Industrial Controls Motor Management and Control Devices SIMOCODE pro Fail-Safe Digital Modules Edition 11/2017 siemens.com...
  • Page 3 ___________________ Introduction ___________________ Safety notes ___________________ SIMOCODE pro Safety SIMOCODE pro ___________________ Mounting and connection SIMOCODE pro - Fail-Safe Digital Modules ___________________ Operation ___________________ Planning/Configuring Manual ___________________ Service and maintenance ___________________ External circuitry ___________________ Typical circuit diagrams ___________________ Technical data...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    Interrupt, error, and system messages on the DM-F LOCAL ..........45 Configuring the DM-F PROFIsafe and integrating it into the fail-safe automation system using PROFIBUS/PROFIsafe or PROFINET/PROFIsafe .......... 46 Interrupt, error, and system messages on DM-F PROFIsafe ..........54 SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 6 10.7 Monitoring and response times of the DM-F PROFIsafe fail-safe digital module ....102 10.8 Technical data in Siemens Industry Online Support ............103 List of abbreviations ..........................105 List of abbreviations ......................105 SIMOCODE pro - Fail-Safe Digital Modules...

  • Page 7: Simocode Pro - Fail-Safe Digital Modules Manual, 11/2017, Neb631679702000/Rs-Aa/002

    Table of contents Glossary ............................. 107 Index..............................115 SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 8 Table of contents SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 9: Introduction

    Target group This manual is written for people with the following qualifications: ● Qualification to start up and operate the SIMOCODE pro motor management system ● Qualification to start up and operate the modules of SIMOCODE pro Safety Further information Please note the information in the following operating instructions: ●...
  • Page 10 1.1 Important information You will need the following manuals in addition to this system manual: ● System manual for SIMOCODE pro, incl. safety and commissioning instructions for hazardous areas (https://support.industry.siemens.com/cs/ww/en/view/109743957) ● Manual for the PROFIBUS DP Master / PROFINET IO Controller that is used ●...
  • Page 11 Introduction 1.1 Important information Scope This manual applies to the modules of SIMOCODE pro Safety with the following article numbers: ● 3UF7320-1AB00-0 (product version E01 and later) ● 3UF7320-1AU00-0 (product version E01 and later) ● 3UF7330-1AB00-0 (product version E01 and later) ●...

  • Page 12: Security Information

    In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions only form one element of such a concept. Customer is responsible to prevent unauthorized access to its plants, systems, machines and networks.

  • Page 13: Safety Notes

    Nor can Siemens assume liability for recommendations that appear or are implied in the following description. No new guarantee, warranty, or liability claims beyond the scope of the Siemens general terms of supply are to be derived or inferred from the following description. SIMOCODE pro - Fail-Safe Digital Modules...

  • Page 14: Support

    You can obtain further assistance by calling the following numbers: Technical Assistance: Phone: +49 (0) 911-895-5900 (8 a.m. to 5 p.m. CET) Fax: +49 (0) 911-895-5907 Email: technical-assistance@siemens.com Internet: Support Request (https://www.siemens.com/sirius/technical-assistance) SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 15: Simocode Pro Safety

    SIMOCODE pro Safety The SIMOCODE pro V motor management system has two modules/safety relays for the safety-related tripping of motors: ● DM-F Local fail-safe digital module ● DM-F PROFIsafe fail-safe digital module These modules conform to the general requirements for emergency stop devices or safety circuits described in DIN EN ISO 13849 and EN 60204-1.

  • Page 16: Overview Of Functions

    This safety relay is integrated into the existing SIMOCODE pro V system as a fail-safe module via the SIMOCODE pro system interface. The safety-related function is only implemented in the fail-safe DM-F Local digital module.

  • Page 17: Failsafe Dm-F Local Digital Module

    ● Safety-related evaluation of – Hardware signals, e.g. fail-safe output, or – Sensors, e.g. emergency stop actuators that are detected and evaluated locally, i.e. in the safety relay. SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 18 The DM-F Local is available in the following versions: 24 V DC: Figure 3-1 DM-F Local 24 V DC with sensor inputs, feedback and relay enabling circuits, stop category 0 according to EN 60204-1 SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 19 3.3 Failsafe DM-F LOCAL digital module 110 to 240 V AC/DC: Figure 3-2 DM-F Local 110-240 V AC/DC with sensor inputs, feedback and relay enabling circuits, stop category 0 according to EN 60204-1 SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 20: Failsafe Dm-F Profisafe Digital Module

    The DM-F PROFIsafe fail-safe digital module is available in the following versions: ● 24 V DC: Figure 3-3 DM-F PROFIsafe 24 V DC with feedback and relay enabling circuits, tripping by means of PROFIsafe, stop category 0 according to EN 60204-1 SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 21 ● 110 to 240 V AC/DC: Figure 3-4 DM-F PROFIsafe 110-240 V AC/DC with feedback and relay enabling circuits, tripping by means of PROFIsafe, stop category 0 according to EN 60204-1 SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 22 SIMOCODE pro Safety 3.4 Failsafe DM-F PROFIsafe digital module SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 23: Mounting And Connection

    Short-circuit-proof installation of sensor cables For use in Category 4 applications as defined by EN ISO 13849-1, the cables for the sensor inputs must be installed in such a manner that they are short-circuit-proof. SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 24: Mounting

    Danger! High Voltage Will result in death or serious injury. Can lead to electric shock and burns. Disconnect the terminal blocks from the power supply. Figure 4-1 Mounting on a standard rail (1) SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 25 Mounting and connection 4.2 Mounting Figure 4-2 Mounting on a standard rail (2) The terminal blocks can be removed in the order a, b and mounted in the order c, d. SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 26 Screw mounting As an alternative, the devices can be screw mounted with two additional push-in lugs each (Article No. 3RP1903). Figure 4-3 Mounting the DM-F with push-in lugs for screw mounting SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 27: Connecting

    ∅ 5 ... 6 mm / PZ2 1 x 0.5 ... 4.0 mm 2 x 0.5 ... 2.5 mm 2 x 0.5 ... 1.5 mm 1 x 0.5 ... 2.5 mm 2 x 20 to 14 SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 28 Mounting and connection 4.3 Connecting SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 29: Operation

    Operation DM-F LOCAL 5.1.1 Terminals and their meaning Figure 5-1 DM-F Local, 24 V DC version and 110-240 V AC/DC version SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 30 III (SELV or PELV). Note Connect SIMOCODE pro via terminal SPE with the maximum possible cross-section and with as short a cable as possible to the functional ground of the control cabinet, e.g. to the grounded mounting plate of the control cabinet.

  • Page 31: Leds, Buttons, And Their Meanings

    Flashing yellow Configuration mode, waiting for confirmation Flickering yellow Configuration error Sensor circuit, automatic start Yellow Sensor circuit, monitored start Flashing yellow Configuration mode, waiting for confirmation Flickering yellow Configuration error SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 32 Configuration mode, waiting for confirmation Flickering yellow Configuration error Automatic starting after power failure Yellow No automatic starting after power failure Flashing yellow Configuration mode, waiting for confirmation Flickering yellow Configuration error SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 33 5.1 DM-F LOCAL Function of the SET / RESET button The following flow diagram shows the configuration of the DM-F Local with the "SET / RESET" button: Figure 5-2 Configuration flow diagram SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 34 Operation 5.1 DM-F LOCAL Figure 5-3 DM-F Local with SET / RESET button SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 35: Dm-F Profisafe

    Operation 5.2 DM-F PROFIsafe DM-F PROFIsafe 5.2.1 Terminals and their meaning Figure 5-4 DM-F PROFIsafe, 24 V version and 110 - 240 V AC/DC version SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 36 III (SELV or PELV). Note Connect SIMOCODE pro via terminal SPE with the maximum possible cross-section and with as short a cable as possible to the functional ground of the control cabinet, e.g. to the grounded mounting plate of the control cabinet.

  • Page 37: Leds, Buttons, And Their Meanings

    PROFIsafe address 4 Yellow PROFIsafe address 8 Yellow PROFIsafe address 16 Yellow PROFIsafe address 32 Yellow PROFIsafe address 64 Yellow PROFIsafe address 128 Yellow PROFIsafe address 256 Yellow PROFIsafe address 512 SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 38 Press the SET / RESET button for approx. 3 s: The DM-F PROFIsafe is restarted; but there is no need to switch off the power supply. Figure 5-5 DM-F PROFIsafe with SET / RESET button SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 39: Planning/Configuring

    The response to an emergency or a risk event, e.g. by deactivating dangerous actuators. Result The fail-safe digital modules play an active part in evaluation and deactivation within this safety chain. SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 40: Configuring The Dm-F Local

    In the case of automatic starting after a power failure, the enabling circuits are connected without pressing the Start button. The desired configuration of the DM-F Local can be stored in SIMOCODE pro using the SIMOCODE ES software (e.g. for documentation purposes). The stored configuration is then compared with the actually effective settings on the DM-F Local (i.e., the settings defined...

  • Page 41: Device Functions Of The Dm-F Local

    Y12, Y22, Y34, and at terminal 1, and the start button at the Y33 terminal is actuated (start at falling edge). SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 42: Flow Diagram Of The Dm-F Local Configuration

    Modifications during operation are not accepted. The device is in the configuration mode if you configure it under voltage and then deactivate and reactivate the power supply. The device is therefore in the safe state and all enabling circuits are deactivated. SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 43 Planning/Configuring 6.4 Flow diagram of the DM-F LOCAL configuration Setting the configuration Figure 6-1 Setting the configuration SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 44 6.4 Flow diagram of the DM-F LOCAL configuration Displaying the configuration Figure 6-2 Displaying the configuration RESET in the event of a fault Figure 6-3 Reset in the event of a fault SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 45: Interrupt, Error, And System Messages On The Dm-F Local

    The supply voltage on the module is either too low or there is no voltage. Check that the A1 / A2 terminals are correctly wired. The module could be defective. Replace the module (refer to chapter Replacing a DM-F (Page 55)) SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 46: Configuring The Dm-F Profisafe And Integrating It Into The Fail-Safe Automation System Using Profibus/Profisafe Or Profinet/Profisafe

    Required manuals Depending on the application, you need the following additional manuals to work with the DM-F PROFIsafe fail-safe digital module: ● SIMOCODE pro – System Manual (https://support.industry.siemens.com/cs/ww/en/view/109743957) including safety and commissioning instructions for hazardous areas ● System manual SIMATIC Industrial Software Safety Engineering in SIMATIC S7 (http://support.automation.siemens.com/WW/view/en/12490443).
  • Page 47 This digital output allows the two relay enabling circuits of the DM- F PROFIsafe to be simultaneously energized or tripped in a safety-related way. All other SIMOCODE pro and DM-F PROFIsafe functions are irrelevant from this perspective. Address assignment...
  • Page 48 Value 1 = 2 2 = 2 3 = 2 4 = 2 5 = 2 6 = 2 7 = 2 8 = 2 9 = 2 10 = 2 SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 49 Figure 6-4 SET / RESET button NOTICE PROFIsafe address The PROFIsafe address 1023 is set in the delivery state. You must set a valid address in the range from 0 to 1022. SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 50 ● SIMOCODE ES 2007: Under "Target System → Actual configuration" ● SIMOCODE ES (TIA-Portal): Under "Commissioning → Actual configuration" Configuring SIMOCODE pro V with DM-F PROFIsafe For the configuration of SIMOCODE pro V with the DM-F PROFIsafe fail-safe digital module, the following options are available to you: 1st option: By GSD / GSDML for use in S7 systems and "non-S7 systems"...
  • Page 51 2.1.5.5 "Integration of SIMOCODE pro as an S7 slave via OM SIMOCODE pro" ● PROFINET: See Manual SIMOCODE pro - Communication. (https://support.industry.siemens.com/cs/ww/en/view/109743960), Chapter 2.2.7 "Integration of SIMOCODE pro V PN in SIMATIC STEP 7 V5 via OM SIMOCODE pro" Note...
  • Page 52 F-I/O (S7 F/FH Systems)" • in the manual "SIMATIC Safety - Configuring and Programming" manual (https://support.industry.siemens.com/cs/ww/en/view/54110126) in the following chapters: – A.1.2 "Minimum monitoring time for safety-related communication between the F-CPU and the F-I/O" SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 53 Prerequisite You must have Version V12 SP1 or a higher software version in order to integrate SIMOCODE pro V into STEP7 Safety Advanced or STEP 7 Safety Basic with the DM- F PROFIsafe. More information: See manual SIMATIC Industrial Software SIMATIC Safety - Configuring and Programming (https://support.industry.siemens.com/cs/ww/en/view/54110126).

  • Page 54: Interrupt, Error, And System Messages On Dm-F Profisafe

    As a result of this function, there is no need for the circuit state of the contactors to be monitored by the user program in the fail-safe controller. However, the feedback circuit state is available as an input in the SIMOCODE pro system and can be processed if required.

  • Page 55: Service And Maintenance

    Switch on the power supply for the DM-F and the basic unit. DM-F Local only: Configure the DM-F Local accordingly (refer to chapter "Configuring the DM-F LOCAL (Page 40)"). Switch on the main power for the unit feeder. SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 56 Service and maintenance 7.1 Replacing a DM-F SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 57: External Circuitry

    0 1 1 — 0 0 — — Fail-safe electronic outputs (current sourcing) DM-F LOCAL in conjunction with failsafe with automatic start electronic outputs (current sourcing) with automatic start (Page 69) — = Switch position dependent on further requirements SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 58 With start-up testing Without start-up testing Automatic starting after power failure (not permissible in No automatic starting after power failure conjunction with start-up testing) No function No function No function No function SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 59: Typical Circuit Diagrams

    Note The maximum safety integrity level (SIL) or performance level (PL) that can be achieved in practice also depends on the sensors and actuators that are used. SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 60 The complete circuit diagram is comprised of the following components: Main circuit Depending on the SIMOCODE pro control function and the maximum SIL / PL, the main circuit contains the motor contactors and – if required – an incoming supply contactor as an additional tripping option.
  • Page 61 Q3 = Motor contactor CCW S3 = CCW rotation Figure 9-1 Typical circuit diagram of a reversing starter with safety-related tripping via an emergency stop control device, maximum level SIL 3 or PL e SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 62 S3 = CCW rotation Figure 9-2 Typical circuit diagram of a reversing starter with safety-related tripping via PROFIBUS / PROFIsafe or PROFINET / PROFIsafe, maximum level SIL 3 or PL e SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 63: Dm-F Local, Sensor Circuits

    ● Monitored or automatic start if the switch-off condition is no longer satisfied ● NC or NC / NO combination in the sensor circuit ● Fail-safe electronic output instead of NC contacts in the sensor circuit SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 64: Dm-F Local, 2-Channel, With Cross-Circuit Detection And Monitored Start

    Safety Integrity Level in accordance with IEC 61508/EN 62061 to SIL 3 • Performance Level in accordance with EN ISO 13849-1 to PL e • DIP switch settings, 3UF7320-1A.00-0 with cross-circuit detection, 2 NC contacts, 2-channel, monitored start SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 65: Dm-F Local, 2-Channel, With Cross-Circuit Detection And Automatic Start

    Safety Integrity Level in accordance with IEC 61508/EN 62061: to SIL 3 Performance Level in accordance with EN ISO 13849-1: PL e DIP switch settings, 3UF7320-1A.00-0 with cross-circuit detection, 2 NC contacts, 2-channel, automatic start SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 66: Dm-F Local, Nc And No Contacts, With Cross-Circuit Detection And Monitored Start

    Safety Integrity Level in accordance with IEC 61508/EN 62061: to SIL 3 Performance Level in accordance with EN ISO 13849-1: PL e DIP switch settings, 3UF7320-1A.00-0 with cross-circuit detection, NC and NO contacts, 2-channel, monitored start SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 67: Dm-F Local, Nc And No Contacts, With Cross-Circuit Detection And Automatic Start

    Safety Integrity Level in accordance with IEC EN 61508/62061: to SIL 3 Performance Level in accordance with EN ISO 13849-1: PL e DIP switch settings, 3UF7320-1A.00-0 with cross-circuit detection, NC and NO contacts, 2-channel, automatic start SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 68: Dm-F Local In Conjunction With Failsafe Electronic Outputs (Current Sourcing / Current Sinking) With Monitored Start

    Performance Level in accordance with EN ISO 13849-1: PL e DIP switch settings, 3UF7320-1AB00-0 / 3UF7320-1AU00-0, fail-safe digital output module, current sourcing / current sinking, without cross-circuit detection, 2-channel, monitored start SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 69: Dm-F Local In Conjunction With Failsafe Electronic Outputs (Current Sourcing) With Automatic Start

    To avoid cross-circuits between P 24V and DO, you must lay the cables for the connection of the actuators between the signal group and the actuator in a cross-circuit proof manner (e.g. as separately sheathed cables or in independent cable ducts). SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 70: Dm-F Local, 2 X 1-Channel, Without Cross-Circuit Detection, With Monitored Start

    Safety Integrity Level in accordance with IEC 61508/EN 62061: to SIL 1 Performance Level in accordance with EN ISO 13849-1: PL c DIP switch settings, 3UF7320-1A.00-0 without cross-circuit detection, 2 NC contacts, 2x 1-channel, monitored start SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 71: Dm-F Local, 2 X 1-Channel, Without Cross-Circuit Detection, With Automatic Start

    Safety Integrity Level in accordance with IEC 61508/EN 62061: to SIL 1 Performance Level in accordance with EN ISO 13849-1: PL c DIP switch settings, 3UF7320-1A.00-0 without cross-circuit detection, 2 NC contacts, 2x 1-channel, automatic start SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 72: Dm-F Local, Actuator Circuits

    SIL 3 / performance level PL e *) Supply of feedback circuit from T3 for applications without cross-circuit detection Q1: Incoming supply contactor Q2: Motor contactor Note Protective circuit required to suppress surge voltages! SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 73 SIL 1 / performance level PL c *) Supply of feedback circuit from T3 for applications without cross-circuit detection Q2: Motor contactor Note Protective circuit required to suppress surge voltages! SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 74: Actuator Circuit With Feedback Circuit, Control Function = Reversing Starter

    *) Supply of feedback circuit from T3 for applications without cross-circuit detection Q1: Incoming supply contactor Q2: Motor contactor CW Q3: Motor contactor CCW Note Protective circuit required to suppress surge voltages! SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 75 SIL 1 / performance level PL c *) Supply of feedback circuit from T3 for applications without cross-circuit detection Q2: Motor contactor CW Q3: Motor contactor CCW Note Protective circuit required to suppress surge voltages! SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 76: Actuator Circuit With Feedback Circuit, Control Function = Star-Delta Starter

    *) Supply of feedback circuit from T3 for applications without cross-circuit detection Q1: Incoming supply contactor Q2: Line contactor Q3: Delta contactor Q4: Star contactor Note Protective circuit required to suppress surge voltages! SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 77 SIL 1 / performance level PL c *) Supply of feedback circuit from T3 for applications without cross-circuit detection Q2: Line contactor Q3: Delta contactor Q4: Star contactor Note Protective circuit required to suppress surge voltages! SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 78: Actuator Circuit With Feedback Circuit, Control Function = Dahlander Starter

    *) Supply of feedback circuit from T3 for applications without cross-circuit detection Q1: Incoming supply contactor Q2: Line contactor, slow Q3: Line contactor, fast Q4: Star contactor Note Protective circuit required to suppress surge voltages! SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 79 *) Supply of feedback circuit from T3 for applications without cross-circuit detection Q2: Line contactor, slow Q3: Line contactor, fast Q4: Star contactor Note Protective circuit required to suppress surge voltages! SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 80: Actuator Circuit With Feedback Circuit, Control Function = Pole-Changing Starter

    *) Supply of feedback circuit from T3 for applications without cross-circuit detection Q1: Incoming supply contactor Q2: Line contactor, fast Q3: Line contactor, slow Note Protective circuit required to suppress surge voltages! SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 81 SIL 1 / performance level PL c *) Supply of feedback circuit from T3 for applications without cross-circuit detection Q2: Line contactor, fast Q3: Line contactor, slow Note Protective circuit required to suppress surge voltages! SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 82: Dm-F Profisafe, Actuator Circuits

    SIL 3 / performance level PL e Q1: Incoming supply contactor Q2: Motor contactor Note Protective circuit required to suppress surge voltages! SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 83 Circuit diagram of an actuator circuit with feedback circuit, control function = direct starter, without incoming supply contactor, maximum safety integrity level SIL 1 / performance level PL c Q2: Motor contactor Note Protective circuit required to suppress surge voltages! SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 84: Actuator Circuit With Feedback Circuit, Control Function = Reversing Starter

    SIL 3 / performance level PL e Q1: Incoming supply contactor Q2: Motor contactor CW Q3: Motor contactor CCW Note Protective circuit required to suppress surge voltages! SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 85 SIL 1 / performance level PL c Q2: Motor contactor CW Q3: Motor contactor CCW Note Protective circuit required to suppress surge voltages! SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 86: Actuator Circuit With Feedback Circuit, Control Function = Star-Delta Starter

    SIL 3 / performance level PL e Q1: Incoming supply contactor Q2: Line contactor Q3: Delta contactor Q4: Star contactor Note Protective circuit required to suppress surge voltages! SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 87 SIL 1 / performance level PL c Q2: Line contactor Q3: Delta contactor Q4: Star contactor Note Protective circuit required to suppress surge voltages! SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 88: Actuator Circuit With Feedback Circuit, Control Function = Dahlander Starter

    SIL 3 / performance level PL e Q1: Incoming supply contactor Q2: Line contactor, slow Q3: Line contactor, fast Q4: Star contactor Note Protective circuit required to suppress surge voltages! SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 89 SIL 1 / performance level PL c Q2: Line contactor, slow Q3: Line contactor, fast Q4: Star contactor Note Protective circuit required to suppress surge voltages! SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 90: Actuator Circuit With Feedback Circuit, Control Function = Pole-Changing Starter

    SIL 3 / performance level PL e Q1: Incoming supply contactor Q2: Line contactor, fast Q3: Line contactor, slow Note Protective circuit required to suppress surge voltages! SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 91 SIL 1 / performance level PL c Q2: Line contactor, fast Q3: Line contactor, slow Note Protective circuit required to suppress surge voltages! SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 92 Typical circuit diagrams 9.4 DM-F PROFIsafe, actuator circuits SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 93: Technical Data

    110 V - 240 V AC/DC, 24 V DC according to DIN EN 61131-2 50/60 Hz Operating range 24 V DC: 0.8 to 1.2xU • 110 V to 240 V AC/DC: 0.85 to 1.1xU • SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 94 0.22 A/125 V DC 0.11 A/250 V DC 0.1 million switching cycles (AC-15, 240 V/2 A) Electrical service life of relay • enabling circuits 2000/h Switching rate of the relay enabling • circuits SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 95 1 x AWG 20 to 14 Engineering with STEP 7 TIA Portal V12 SP1 and higher • STEP 7 V5.2 and higher (with installed SIMOCODE pro Integration in STEP 7 • from SIMOCODE ES 2007 + SP2 and higher) SIMOCODE pro - Fail-Safe Digital Modules...

  • Page 96: Technical Data Of The Dm-F Local Fail-Safe Digital Module

    Configuration mode, waiting for confirmation Flickering yellow Configuration error Debouncing time Y12, Y22, Y34 ~ 50 ms Yellow Debouncing time Y12, Y22, Y34 ~ 10 ms Flashing yellow Configuration mode, waiting for confirmation SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 97 Supply via terminal T2 with/without T3 (static +24 V DC) without cross-circuit detection • Cable length 1500 m between sensor and start signal inputs (single) Input characteristic Type 2 according to EN 61131-2 SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 98: Technical Data Of The Dm-F Profisafe Fail-Safe Digital Module

    PROFIsafe address 256 Yellow PROFIsafe address 512 DIP switch Setting the PROFIsafe address SET/RESET button Indication of the PROFIsafe address • Resetting of faults (also possible via "TEST/RESET" button on basic unit) • SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 99: Safety-Specific Technical Data Of The Dm-F Local Fail-Safe Digital Module

    PFHd with high demand rate according to EN 62061 1.0 x 10 PFDavg with low demand rate according to IEC 61508 2.0 x 10 Hardware fault tolerance HFT Device type acc. to IEC 61508-2 MTTF high high SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 100 Further safety-specific technical data of the DM-F Local fail-safe digital module Additional technical data T1 value (mission time) according to IEC 61508 20 years Stop category according to DIN EN 60204-1 Approval TÜV (IEC 61508, ISO 13849-1, NFPA79) SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 101: Monitoring And Response Times Of The Dm-F Local Fail-Safe Digital Module

    250 ms (typ.) Recovery time after power failure 8.0 s (typ.) Pulse duration Sensor circuit: 30 ms (min.) • Start input 0.2 s (min.) • Cascading input: 0.2 s (min.) • SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 102: Safety-Specific Technical Data Of The Dm-F Profisafe Fail-Safe Digital Module

    PROFIsafe monitoring time (F_WD_Time) ≥ 250 ms Response time in error-free state/worst case delay time (Tmax/T ≤ 150 ms WCDT Response time when error is present/one fault delay time (T 200 ms OFDT SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 103: Technical Data In Siemens Industry Online Support

    Technical data in Siemens Industry Online Support Technical data sheet You can also find the technical data of the product at Siemens Industry Online Support (https://support.industry.siemens.com/cs/ww/en/ps/). 1. Enter the full article number of the desired device in the "Product" field, and confirm with the Enter key.
  • Page 104 Technical data 10.8 Technical data in Siemens Industry Online Support SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 105: List Of Abbreviations

    Meaning ANSI American National Standards Institute ATEX "Atmosphère explosible" according to ATEX Directive 94/9/EC American Wire Gauge Operator Panel with Display for SIMOCODE pro Central Processing Unit Digital input Dual In-line Package Digital Module DM-F Fail-safe digital module (DM-FL or DM-FP)
  • Page 106 Totally Integrated Automation Terre-Neutre (ground neutral) Terre-Terre (ground-ground) Total one fault delay time (maximum response time when error is present) OFDT Total worst case delay time (maximum response time in error-free state) WCDT SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 107: Glossary

    (NC, NO). Depending on the size of the contactor, the main contacts can switch several hundred amps while the auxiliary contacts are only rated for control currents of a few amps. SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 108 This element must have positive-opening contacts, and it should be easily accessible and tamper-proof so that it cannot be manipulated. Emergency stop device Protective device that is operated in response to an emergency according to EN 418 (ISO 13850), EN 60204-1. SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 109 Low voltage All voltage levels used for the distribution of electricity that are within a range whose upper limit in AC systems is generally 1000 V. SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 110 The product lifecycle describes the five ideal market and product phases, namely the launch phase (1), growth phase (2), maturity phase (3), saturation phase (4), and degeneration phase (5). SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 111 Devices that are operated with SELV and do not generate high voltages are categorized as Class III according to DIN EN 61140 (VDE 0140-1). SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 112 ● SIMATIC PDM as a standalone program ● PDM integrated in STEP 7 SIMOCODE ES Standard parameterization software for SIMOCODE pro, which can be run on a PC / PG under Windows XP or Windows 7 Ultimate and Professional. SIMOCODE pro S7 slave The SIMOCODE pro S7 slave is a special slave with the following characteristics: ●...
  • Page 113 Totally Integrated Power (TIP) Integrated concept developed by Siemens Industry for electrical power distribution to and in non-residential and industrial buildings. It extends through all phases of a power distribution project –...
  • Page 114 Glossary SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

  • Page 115: Index

    Device type acc. to EN ISO 13849-1, 102 Fail-safe controller Device type acc. to IEC 61508-2, 99, 100, 102 DM-F PROFIsafe, 15 Device versions, 16 F-CPU, 15 DI, 105 F-CPU, 105 DIP, 105 SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 116 Non-safety-related function, 18 Integrating SIMOCODE pro V into S7 F/H Systems with DM-F PROFIsafe, 53 Integrating SIMOCODE pro V into STEP 7 Safety (TIA Portal) with DM-F PROFIsafe, 53 Off-delay after opening of the safety circuits, 101 Integrating the DM-F PROFIsafe into the fail-safe...
  • Page 117 99 safety-related tripping via an emergency stop control Safety-specific technical data of the DM-F PROFIsafe device, maximum level SIL 3 or PL e, 61 fail-safe digital module, 102 SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...
  • Page 118 Typical circuit diagram of a reversing starter with safety-related tripping via PROFIBUS / PROFIsafe or PROFINET / PROFIsafe, maximum level SIL 3 or PL e, 62 Versions, 18, 20 Wiring, 45, 54 SIMOCODE pro - Fail-Safe Digital Modules Manual, 11/2017, NEB631679702000/RS-AA/002...

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