KROHNE OPTIWAVE 5200 C Supplementary Instructions Manual

Radar (fmcw) level transmitter for liquids in storage and process applications

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OPTIWAVE 5200 C/F

Radar (FMCW) Level Transmitter for liquids in storage

and process applications

Supplementary Instructions for NEPSI applications

Supplementary Instructions

Table of Contents

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Summary of Contents for KROHNE OPTIWAVE 5200 C

Page 1 Radar (FMCW) Level Transmitter for liquids in storage and process applications Supplementary Instructions for NEPSI applications Supplementary Instructions for NEPSI applications Supplementary Instructions for NEPSI applications Supplementary Instructions for NEPSI applications © KROHNE 03/2019 - 4005067203 - AD NEPSI OPTIWAVE5200 R03 en...
Page 2: Table Of Contents
CONTENTS OPTIWAVE 5200 C/F 1 General safety information 1.1 Scope of the document..................... 4 1.2 Device description ......................4 1.3 Standards and approvals....................4 1.4 Equipment protection levels (EPL) and dust zones ............5 1.4.1 Ex ia and Ex iaD-approved devices ..................5 1.4.2 Ex d ia and Ex iaD tD-approved devices .................
Page 3 CONTENTS OPTIWAVE 5200 C/F 5.3 Manufacturer ........................29 5.4 Returning the device to the manufacturer..............30 5.4.1 General information......................30 5.4.2 Form (for copying) to accompany a returned device............31 03/2019 - 4005067203 - AD NEPSI OPTIWAVE5200 R03 en www.krohne.com...
Page 4: General Safety Information
GENERAL SAFETY INFORMATION OPTIWAVE 5200 C/F 1.1 Scope of the document These instructions are applicable only to the explosion-protection version of the radar level transmitter. For all other data, use the Quick Start and Handbook. If you do not have these documents, please contact the nearest office or download them from the manufacturer's internet site.
Page 5: Equipment Protection Levels (Epl) And Dust Zones
GENERAL SAFETY INFORMATION OPTIWAVE 5200 C/F 1.4 Equipment protection levels (EPL) and dust zones 1.4.1 Ex ia and Ex iaD-approved devices The Ex ia-approved device is suitable for use in potentially explosive atmospheres of all flammable substances in Gas Groups IIA, IIB and IIC when fitted with appropriate options. It is certified for applications for which an EPL of Ga/Gb or Gb is necessary.
Page 6: Nepsi Nameplates
GENERAL SAFETY INFORMATION OPTIWAVE 5200 C/F 1.5 NEPSI nameplates Signal converter housing (compact and remote (field) versions) Figure 1-1: Nameplate on the signal converter housing (compact and remote (field) versions) – Chinese text for devices made in China Figure 1-2: Nameplate on the signal converter housing (compact and remote (field) versions) – English text for devices...
Page 7 GENERAL SAFETY INFORMATION OPTIWAVE 5200 C/F Antenna housing (remote (field) version) Figure 1-3: Nameplate on the antenna housing (remote (field) version) – Chinese text for devices made in China Figure 1-4: Nameplate on the antenna housing (remote (field) version) – English text for devices made outside of China...
Page 8: Installation
INSTALLATION OPTIWAVE 5200 C/F 2.1 Precautions 2.1.1 General notes WARNING! When you install the device, obey the conditions in the certificate of conformity. You can download the certificate from our internet site. DANGER! This installation must agree with Chinese Law and NEPSI regulations. For more data, refer to...
Page 9: Optional Purging System
INSTALLATION OPTIWAVE 5200 C/F Do not install in a location where the electrostatic charge can increase. This includes: • locations near ventilation systems, • locations where there is a risk of an increase in electrostatic charge caused by compressed air and dust, •...
Page 10: Optional Heating/Cooling System
INSTALLATION OPTIWAVE 5200 C/F The pressure of the fluid put into in the purging system must not be more than 6 barg. Connection and operation of the purging connection are the responsibility of the user. The operator is also responsible for selection of a suitable fluid to purge the device.
Page 11: Operating Conditions
INSTALLATION OPTIWAVE 5200 C/F 2.2 Operating conditions The allowable ambient temperature and corresponding flange temperature range for the device depends on the temperature classes marked on the nameplate. 2.2.1 Ambient and flange temperature The equipment protection level and temperature class give the ambient temperature and related flange temperature ranges for the device.
Page 12 INSTALLATION OPTIWAVE 5200 C/F WARNING! Compact version only: If the device is used in a potentially explosive atmosphere that contains dust, do not install the device on the side of the tank. If the device must operate at a high process temperature, make sure that the maximum flange temperature and maximum ambient temperature are not more than the values given in the table.
Page 13 INSTALLATION OPTIWAVE 5200 C/F Compact version EPL Gb: Ex ia and Ex d ia devices Temperature Maximum ambient temperature Max. flange class temperature PP Wave Horn PTFE Wave Horn Metallic Horn Metallic Horn Wave-Stick Wave-Guide Wave-Guide (standard (high- temperature) temperature) [°C]...
Page 14 INSTALLATION OPTIWAVE 5200 C/F Remote (Field) versions (antenna housing only) EPL Ga/Gb: Ex ia and Ex d ia devices Temperature Maximum ambient temperature Max. flange class temperature PP Wave Horn PTFE Wave Horn Metallic Horn Metallic Horn Wave-Stick Wave-Guide Wave-Guide...
Page 15 INSTALLATION OPTIWAVE 5200 C/F Remote (Field) version (antenna housing only) EPL Gb: Ex ia and Ex d ia devices Temperature Maximum ambient temperature Max. flange class temperature PP Wave Horn PTFE Wave Horn Metallic Horn Metallic Horn Wave-Stick Wave Guide...
Page 16 INSTALLATION OPTIWAVE 5200 C/F Compact and Remote (Field) versions - PP and PFTE Wave Horn antennas Dust Zones 20/21: Ex iaD and Ex iaD tD devices Flange Ambient temperature temperature PP Wave Horn PTFE Wave Horn and Wave-Stick Compact version...
Page 17 INSTALLATION OPTIWAVE 5200 C/F Compact and Remote (Field) versions - Metallic Horn and Wave Guide antennas Dust Zones 20/21: Ex iaD and Ex iaD tD devices Flange Ambient temperature temperature Metallic Horn Metallic Horn Wave Guide Wave Guide (standard temperature)
Page 18: Maximum Surface Temperature Of The Housing For Dust Applications
INSTALLATION OPTIWAVE 5200 C/F 2.2.2 Maximum surface temperature of the housing for dust applications WARNING! Ex iaD and Ex iaD tD devices Ex iaD and Ex iaD tD devices Ex iaD and Ex iaD tD devices Ex iaD and Ex iaD tD devices...
Page 19: Electrical Connections
ELECTRICAL CONNECTIONS OPTIWAVE 5200 C/F 3.1 General notes WARNING! • De-energize the circuit. Use the applicable cable glands for the cable entry openings in the housing (M20×1.5 or • NPT). For the cable entry size, refer to the device nameplate.
Page 20: How To Close The Terminal Compartment
ELECTRICAL CONNECTIONS OPTIWAVE 5200 C/F Equipment needed (not supplied) • For Ex i-approved devices: 3 mm Allen wrench. • For Ex d- / Ex t-approved devices: 2.5 mm Allen wrench. INFORMATION! Ex i applications Ex i applications Ex i applications...
Page 21: Terminal Tightening Capacity
ELECTRICAL CONNECTIONS OPTIWAVE 5200 C/F 3.3 Terminal tightening capacity The terminal tightening capacity for the current output terminal and the signal cable is: Output option Type of wire Terminal tightening capacity [mm²] [AWG] 4...20 mA + HART Rigid Flexible PROFIBUS PA or Rigid FOUNDATION™...
Page 22: Equipotential Bonding System
ELECTRICAL CONNECTIONS OPTIWAVE 5200 C/F 3.4 Equipotential bonding system Compact version There is a terminal at the bottom of the converter that can be used as an equipotential bonding conductor. Connect the device to the equipotential bonding system for the hazardous location.
Page 23: Ex Ia And Ex Iad Equipment
ELECTRICAL CONNECTIONS OPTIWAVE 5200 C/F 3.5 Ex ia and Ex iaD equipment 3.5.1 How to connect the electrical cables Refer to the handbook for data about the device terminals. Cable glands are supplied on customer demand. If you supply the cable glands, this part must have a degree of ingress protection IP≥6X (IEC 60529).
Page 24: Electrical Schematic
ELECTRICAL CONNECTIONS OPTIWAVE 5200 C/F 3.5.4 Electrical schematic Level transmitter with the 4...20 mA passive – HART output option Figure 3-5: Electrical schematic for Ex ia and Ex iaD-approved equipment with the 4...20 mA passive – HART output option Level transmitter with the FOUNDATION™ fieldbus or PROFIBUS PA output option Figure 3-6: Electrical schematic for Ex ia and Ex iaD-approved equipment with the FOUNDATION™...
Page 25: Ex D Ia And Ex Iad Td Equipment
ELECTRICAL CONNECTIONS OPTIWAVE 5200 C/F 3.6 Ex d ia and Ex iaD tD equipment 3.6.1 General notes Ex d ia and Ex iaD tD-approved equipment have two separate compartments. The electronics in the electronics block compartment are Ex ia-approved and the terminals compartment is Ex d / Ex t-approved.
Page 26: How To Connect The Electrical Cables
ELECTRICAL CONNECTIONS OPTIWAVE 5200 C/F 3.6.2 How to connect the electrical cables Cable glands are supplied on customer demand. If you supply the cable glands, this part must have a degree of ingress protection IP≥6X (IEC 60529). WARNING! Use only Ex d-approved cable glands and plugs for Ex d applications. Use only Ex t-approved cable glands and plugs for Ex t applications.
Page 27 ELECTRICAL CONNECTIONS OPTIWAVE 5200 C/F Level transmitter with the 4...20 mA passive – HART output option Figure 3-9: Electrical schematic for Ex d ia and Ex iaD tD-approved equipment (with galvanic isolation) Figure 3-10: Electrical schematic for Ex d ia and Ex iaD tD-approved equipment (without galvanic isolation)
Page 28: Start-Up
START-UP OPTIWAVE 5200 C/F WARNING! Make sure that it is safe to supply electrical power. Do a start-up check: • Are the wetted components (gasket, flange and antenna) resistant to corrosion by the tank product? • Does the information given on the nameplate agree with the application? •...
Page 29: Service
2 Allée des Ors – B.P. 98 26103 Romans-sur-Isère CEDEX France If the serial number on the device nameplate starts with the letter "S", this device is made by: KROHNE Measurement Technology (Shanghai) Co., Ltd. Minshen Road 555 Songjiang Industrial Zone Shanghai 201612 China If you need to return your device for inspection or repair, make sure that you send it to the correct manufacturer and obey the instructions that follow.
Page 30: Returning The Device To The Manufacturer
SERVICE OPTIWAVE 5200 C/F 5.4 Returning the device to the manufacturer 5.4.1 General information This device has been carefully manufactured and tested. If installed and operated in accordance with these operating instructions, it will rarely present any problems. WARNING! Should you nevertheless need to return a device for inspection or repair, please pay strict...
Page 31: Form (For Copying) To Accompany A Returned Device
SERVICE OPTIWAVE 5200 C/F 5.4.2 Form (for copying) to accompany a returned device CAUTION! To avoid any risk for our service personnel, this form has to be accessible from outside of the packaging with the returned device. Company: Address: Department: Name: Tel.
Page 32 • Process Analysis • Services Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 47058 Duisburg (Germany) Tel.: +49 203 301 0 Fax: +49 203 301 10389 info@krohne.com The current list of all KROHNE contacts and addresses can be found at: www.krohne.com...

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Optiwave 5200 f Optiwave 5200 c-l Optiwave 5200 f-l