ZIEHL-ABEGG Fcontrol FKDM..-C Series Operating Instructions Manual
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ZIEHL-ABEGG Fcontrol FKDM..-C Series Operating Instructions Manual

ZIEHL-ABEGG Fcontrol FKDM..-C Series Operating Instructions Manual

With integrated sine filter for 3 - compressor motors in refrigeration technology
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english
Fcontrol
FKDM25/32AM-C
Frequency inverter with integrated sine lter for 3 ~ compressor
motors in refrigeration technology
Operating Instructions
Keep for reference!
Software version: from version 11.17
L-BAL-E214-GB 1446 Index 002
Part.-No.

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Summary of Contents for ZIEHL-ABEGG Fcontrol FKDM..-C Series

  • Page 1 english Fcontrol FKDM25/32AM-C Frequency inverter with integrated sine lter for 3 ~ compressor motors in refrigeration technology Operating Instructions Keep for reference! Software version: from version 11.17 L-BAL-E214-GB 1446 Index 002 Part.-No.

  • Page 2: Table Of Contents

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Content General notes ............. Structure of the operating instructions .
  • Page 3 Operating Instructions Fcontrol – model series FKDM25/32AM-C 5.13 Relay outputs (K1, K2) ..........5.14 Communication .
  • Page 4 Operating Instructions Fcontrol – model series FKDM25/32AM-C 9.6.2.8 Automatic control / speed manual Function (mode 3.10 ) ..9.6.2.9 Reverse action of control function ( 2.01 ), Function ... 9.6.2.10 Switch over Setpoint 1/2 for control circuit 2 .

  • Page 5: General Notes

    We do not accept any liability for possible errors or omissions in the information contained in data, illustrations or drawings provided. ZIEHL-ABEGG SE is not liable for damage due to misuse, incorrect use, improper use or as a consequence of unauthorized repairs or modifications.

  • Page 6: Product Safety

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Safety instructions Danger due to electric current Danger by dangerous, electric voltage! Death or severe injury can occur if the corresponding precautions are not taken! Information Important additional information and advice for user. Product safety The device conforms to the state of the art at the time of delivery and is fundamentally considered to be reliable.

  • Page 7: Modifications / Interventions In The Device

    Use only genuine spare parts / genuine wearing parts / genuine accessories from ZIEHL-ABEGG.Th- ese parts were specifically designed for the device. There is no guarantee that parts from non-original sources are designed and manufactured in correspondence with load and safety requirements.

  • Page 8: Product Overview

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Product overview 3 Product overview Operational area Fcontrol model series FKDM..-C are designed for a steplesss control of 3 ~ compressor motors Constant pressure and temperature trend, caused by the continiously compressor power control, makes energy saving at the most energy-intensive part of the refrigeration circuit possible.

  • Page 9: Mounting

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Mounting 4 Mounting General notes Attention! The following points must be complied with during the mechanical installation to avoid causing a defect in the device due to assembly errors or environmental influences: • Before installation remove the device from the packing and check for any possible shipping damage! •...

  • Page 10: Prerequisites For Mounting

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Mounting Prerequisites for mounting 1. Mark the four mounting points on the surface with the drilling template located on the box of the device (Dimensions Enclosure). 2. Remove the cover from terminal compartment. 3.

  • Page 11: Outdoor Installation

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Mounting 4. All 6 cable entry points are in a sealed condition at delivery. Remove plastic fastener depending on the need and insert appropriate cable glands (not in scope of delivery). The manufacturer's specifications for tightening torque and sealing area must be observed! Entry points that are not used must remain sealed! 5.

  • Page 12: Electrical Installation

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Electrical installation 5 Electrical installation Safety precautions Danger due to electric current • Work on electric components may only be carried out by trained electricians or by persons instructed in electricity under the supervision of an electrician in accordance with electrical engineering regulations.

  • Page 13: Emc-Compatible Installation

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Electrical installation EMC-compatible installation 5.3.1 Motor cable The applicable standard for interference emissions is EN 61000-6-3. Compliance with this standard is achieved through the use of an unscreened motor feed cable. 5.3.2 Control cables Pay attention to sufficient distance from powerlines and motor wires to prevent interferences.

  • Page 14: Residual-Current-Operated Protective Device

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Electrical installation Residual-current-operated protective device Danger due to electric current For an installation of r.c.d. protection, it shall be observed that this must be of “universal- current sensitivity” (Type B). In accordance with EN 50 178, Section. 5.2. other types of current- operated protective devices may not be used.

  • Page 15: Signal Input Or Sensor Connection (E1, E2)

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Electrical installation Signal input or sensor connection (E1, E2) The unit has two analog inputs: Analog In 1 = “E1” and Analog In 2 = “E2” The connection is independent of the programmed operating mode and from the sensor signal employed.

  • Page 16: Digital Inputs (D1, D2)

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Electrical installation 5.12 Digital inputs (D1, D2) Various functions can be allocated to the digital inputs “D1” and “D2” ( IO Setup: Functions summary of the digital inputs). Activation via floating contacts (a low voltage of ca. 24 V DC is connected).
  • Page 17 Operating Instructions Fcontrol – model series FKDM25/32AM-C Electrical installation a repeater (only for manual addressing i.e. no connection of the terminals “ID1”,“ID2”). Example for MODBUS connection The data line must be conducted from one device to the next. No other type of wiring is allowed! Always use only two wires of one lead (twisted pair) for the connection.

  • Page 18: Automatic Addressing

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Electrical installation 5.14.2 Automatic addressing Automatic addressing can be performed by a PC with ZAset software. The connections “ID1” and “ID2” for “addressing” are connected with each other additionally next to the bus connection for this. This means that it is no longer necessary to address every single member manually in the network.

  • Page 19: Potential At Control Voltage Connections

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Electrical installation 5.16 Potential at control voltage connections The control voltage connections (< 50 V) relate to the joint GND potential (Exception: Relay contacts are potential free). There is a potential separation between the control voltage connections and the protective earth.

  • Page 20: Controls And Menu

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Controls and Menu 6 Controls and Menu Multipurpose LC display and keyboard Display Display Menu group Display window Position of the menu in the menu group Current softkey function keys Symbols Menu Modulation power section (control circuit 1) Modulation 0 - 10 V output (if control circuit 2 activated Setup) 22.05.2014...

  • Page 21: Example For Programming Mode 1.11 In "Base Setup

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Controls and Menu Example for programming mode 1.11 in “Base setup ” Sequence Base setup Base setup Base setup Base setup 1.10 1.10 1.11 Edit Enter 1.11 ▲ Mode Mode Mode Mode Menu Edit Enter Cancel...

  • Page 22: Base Setup

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Base setup Selection of the menu group (e.g. Base setup) to the right through the ▼-key, to the left through the ▼-key. You can go to the menu items in the menu groups (e.g. mode of operation) by using the Enter -key.

  • Page 23: Operation With A Second Control Circuit

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Base setup Mode and Signal to E1, E2 For modes back pressure regulator : 3.10 3.21 Analog Analog For operation mode speed controller: 1.10 1.11 In 1 In 2 Analog E1 GND E2 GND In 1 E1 GND 10 V...
  • Page 24 Operating Instructions Fcontrol – model series FKDM25/32AM-C Base setup When activating control circuit 2, the “Setting” menu group is extended. • The additional parameters for control circuit 2 are identified by a prefixed “2.” e. g. “2.Setpoint 1”. • A prefixed “1.” e. g. “1.Setpoint 1” is added to the parameters for control circuit 1. Example:Second control circuit Pressure control condensers Operating mode 3.10...
  • Page 25 Operating Instructions Fcontrol – model series FKDM25/32AM-C Base setup Setting 2. Max. Speed Maximal Speed for control circuit 2 Setting range: 100 %... “2. Min. Speed” 100 % Factory setting: 100 % 2. Max. Speed Setting Manual mode Manual mode for control circuit 1 “OFF”...

  • Page 26: External Setpoint / External Speed Setting In Manual Operation

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Start-up External Setpoint / External speed setting in manual operation External Setpoint or external manual operation is possible by 0 - 10 V (0 - 20 mA, 4 - 20 mA) signal at terminals “E2” and “GND”. “E2”...

  • Page 27: Procedure For Commissioning

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Start-up Procedure for commissioning Sequence Setting “TB/TP In” " Check if Thermostats or Thermistors of the motor are connected to input “TB / TP” If the motor protection function of the device is not neccesary the both terminals have to be bridged.

  • Page 28: Programming

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming 9 Programming Speed controller 1.10 1.11 9.1.1 Basic setting 1.10 1.11 Base setup Main menu Setting Protocol Base setup Controller Setup IO Setup Mode Base setup Factory setting Mode: 1.10 1.10 Mode E1 Analog In Base setup Selection: 0 - 10V, 0 - 20 mA, 4 - 20 mA (Inverting, E1 BUS Modus...
  • Page 29 Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming Set Intern2 Setting Setting “Set Intern2” e.g. reduced value for night operation. Switch over Interni 1/2 over external contact (display where no allocation: - - - - - - - - - - IO Setup).

  • Page 30: Back Pressure Regulation

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming Back pressure regulation 3.10 3.11 3.20 3.21 Display in SI units or Imperial units (US) The following description is for display in SI units (factory setting). The appropriate conversion factors must be observed when switching over to Imperial units (US) ( menu group Start / US Units).

  • Page 31: Setting For Operation Modes 3.10

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming Base setup E2 Function Factory setting preprogrammed for external Manual mode via external signal (0 - 10 V) = function . Switch over between settings on the device and external manual operation via digital input( IO Setup).
  • Page 32 Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming Setting Setpoint2 Setting “Setpoint 2” e.g. reduced value for night operation. Switch over Setpoint 1/2 by external contact (display as long as no allocation is carried - - - - - out: - - - - - IO Setup).

  • Page 33: Functional Diagrams Back Pressure Regulation

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming 9.2.3 Functional diagrams back pressure regulation Functional diagrams for Mode 3.10 (Idealized principle diagram) 100 % Min. 0 % Max. = 100 % 50 % 3.6 bar 1.6 bar 2 bar 28.11.2008 v_diagramm_310_bar.vsd nM Motor speed S Setpoint...

  • Page 34: Menu Group Start

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming Menu group Start Main menu Start Start Settings Protocol Base setup Controller Setup Start Motor In this menu point the modulation for the motor can be switched on and off (ON / OFF). Factory setting to , this prevents the system from inadvertently starting up before Motor...
  • Page 35 Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming Start Mode Query of the operating mode (e.g. 1.01 for speed controller) 1.01 Mode Start Device name Display of device name and software version 11.04 Start Individual unit number SN: 154036311039 Start software version motorcontroller.

  • Page 36: Menu Group Info

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming Menu group Info The first menu item in the Info menu group is displayed (display dependent on selected mode) after switching on the line voltage or after exiting the setting menu with the Esc key combination. Settings cannot be made in this menu group! Info for mode speed controller 1.10...

  • Page 37: Controller Setup

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming Info Momentarily status for minimum speed cut off “ON” = switch off, if Setpoint (+/- “Min. speed cut off”) is reached. “OFF” = no switch off that means operation with minimum rate of air. Min.

  • Page 38: Pin Protection Activate, Pin 1234

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming 9.5.2 PIN protection activate, PIN 1234 The “Settings” menu for the user’s basic settings (Setpoint, default value, min, max ..) Controller Setup are freely accessible when using the factory settings (i.e. without “PIN”). If necessary, these can also be protected against unauthorized modifications by using a “PIN 1234”...

  • Page 39: Limit

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming 9.5.5 Limit Controller Setup After allocation of a digital input ( IO Setup) an adjustable limitation of the modulation can be activated via a digital input (“D1”, “D2”, ..). Display as long as no allocation has been carried out in “IO Setup”: - - - - - - - - - The limitation influences both outputs in operation with two control circuits.

  • Page 40: Reverse Action Of The Control Function

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming 9.5.7 Reverse action of the control function Function only in controller mode ( 3.10 For the effect of the regulation there are two functions: Controller Setup • “Val > Set = n+” increasing modulation as actual value rises above factory setting setpoint (...

  • Page 41: Controller Configuration

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming 9.5.8 Controller configuration The “controller configuration” is automatically carried out during selection of the application related mode of operation (Base setup). The factory presets in accordance with the mode of operation are based on many years of experience, which is suitable for many applications.
  • Page 42 Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming 9.5.9 Group control 9.5.9.1 Group version Groups can be controlled by the analogue output “A” or the relay outputs “K1” and “K2”. Controller Setup Following group versions are available: 0: One controlled group and up to three switched groups (factory setting) 1: Two controlled groups Group version Information...
  • Page 43 Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming Controller Setup Group 4 ON value Switch-on value for Group4 Setting range: 0 - 100 % 85 % Factory setting: 85 % * Group 4 ON value Controller Setup OFF Value Group4 Switch-off value for group4 Setting range: 0 - 100 % 80 %...

  • Page 44: Group Control

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming 9.5.9.3 Group version 1: Two controlled groups Control group 2 via 0 - 10 V output Controller Setup Group 2 ON value Switch-on value for Group2 Setting range: 0 - 100 % 50 % Factory setting: 50 % * Group 2 ON value...

  • Page 45: Display Text For External Message

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming 9.5.10 Display text for external message Alternatively to the “External Error” display when an external message occurs ( Controller Setup Setup / Digital Inputs “D1” / “D2” the following error texts can be programmed: •...

  • Page 46: Io Setup

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming IO Setup Main menu IO Setup Protocol Base setup Controller Setup IO Setup Limits 9.6.1 Analog-Output “A” IO Setup The analog outputs 0 - 10 V can be allocated with various functions. Terminals “A”...

  • Page 47: Digital Inputs "D1" / "D2

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming Controlled 0 - 10 V output for control circuit 2 (factory setting for “A1” at operation 2. control signal with second control circuit). (8A) A second control circuit can be activated if required by programming the E2 function Base Setup E2 functions 8E - 13E and second control circuit) Output frequency Proportional to the output frequency...
  • Page 48 Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming IO Setup To invert the function, switch to “ON” (display - - - - as long as no function is allocated for “D2”). D2 Inverting IO Setup With networking the digital inputs can be replaced by control over bus (Slave interface 2A/2B).

  • Page 49: Enable On/Off Function | 1D

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming Switchover “Control” / “Manual mode” (factory set for operating modes 3.10 3.11 Control/Manual 3.20 3.21 (7D) Possible only for operation with one control circuit! Switch over control function (e.g. “heating” / “cooling”) Heating/Cooling (8D) for control circuit 1: Switch over Setpoint 1/2 and Pband 1/1...

  • Page 50: Limit On / Off, Function | 3D

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming 9.6.2.4 Limit ON / OFF, Function The value for “Limit” adjusted in the Controller Setup, is activated over a digital input. Contact at digital input e.g.“Digital In 1” (terminals “D1” - “D1”). For “D1 Inverting”...

  • Page 51: Set 1/2 Or Setpoint 1/2, Function

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming 9.6.2.6 Set 1/2 or Setpoint 1/2, Function Switch over between “Set Intern1” and “Set Intern2” (for speed controller 1.10 1.11 Contact at digital input e.g. “Digital In 1”. • “D1 Inverting” “OFF” “Set Intern1”...

  • Page 52: Automatic Control / Speed Manual Function | 7D

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming For operation as controller (starting from 3.10 ): switch over “Setpoint 1” / “external Setpoint ” Possible only for operation with one control circuit! Under Base setup “E2 function” programmed to function for “external setpoint”...

  • Page 53: Switch Over Setpoint 1/2 For Control Circuit 2

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming 9.6.2.10 Switch over Setpoint 1/2 for control circuit 2 Switch over between “2.Setpoint 1” and “2.Setpoint 2” (for operation with two control circuits) Contact at digital input e.g.“Digital In 1” (terminals “D1” - “D1”). •...

  • Page 54: Setting Max. Speed On / Off Function | 11D

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming 9.6.2.12 Setting Max. Speed ON / OFF function The value for “Max Speed” adjusted in menu “Settings”, is activated over a digital input. I.e. the unit works independently of the controller function firm with this value. Contact at digital input e.g.

  • Page 55: Direction Of Rotation, Function | 13D

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming 9.6.2.14 Direction of rotation, Function Switch over “clockwise” = rotation and “counterclockwise” 0 rotation. When switching over via a digital input, the device works with the opposite function than the one set in motorsetup. Information If the rotary direction is reversed with an available modulation, it is initially reduced to “0”...
  • Page 56 Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming Controller 1 n = 0 - 100 % Controller 2 n = 0 - 100 % 17.10.2014 v_15d_umsch_sollw_plus_regelb_kreis1_m.vsd Sensor 1 Sensor 2 1.Setpoint1 Setting “1.Setpoint 1” = Setpoint 1 of control circuit 1 1.Pband1 Setting “1.Pband 1”...

  • Page 57: Timer Function Overwrite | 21D

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming 9.6.2.18 Timer function overwrite The timer output can be overwritten for a settable time with a selectable status if required ( timer). To overwrite the timer function by pressing keys until the next timing change => “Override Time” = 0 min.

  • Page 58: Configuration Of Analog Inputs "E1"And "E2

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming 9.6.3 Configuration of analog inputs “E1”and “E2” 9.6.3.1 Signal adaption E1 and E2 If required, an adaptation of the specification signal / speed characteristic curve is possible. Information Setting options depending on the version of the software available! These settings are mostly practical for the operating mode with rotational speed specification over an external signal.
  • Page 59 Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming Example for Mode “1.01” with speed setting signal 0 - 10 V Modus 1 Modus 1 [Hz] Example: “E1 min.” = 20 % The controller begins only at approx. 20% higher signal with minimal modulation. E1 min.

  • Page 60: Inverting Analog Inputs "E1" / "E2

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming 9.6.3.2 Inverting analog inputs “E1” / “E2” After programming the signal or sensor type, an inversion of the inputs can be carried out. Factory setting for Inverting inputs = “OFF” (if input activated) (signal: 0 - 10 V, 0 - IO Setup 20 mA, 4 - 20 mA).

  • Page 61: Function And Inverting For Relay Outputs "K1" And "K2

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming 9.6.4 Function and inverting for relay outputs “K1” and “K2” IO Setup Various functions can be allocated to the relay outputs “K1” and “K2”. In case of the same function allocation for “K1” and “K2”, these work parallel. Operating indication The inversion of the relays “K1”...

  • Page 62: Programming Add-On Module Type Z-Modul-B

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming 1 = energized, terminals 11-14 bridged 0 = de-energized, terminals 11-12 bridged 1 = energized, terminals 21-24 bridged 11.05.2007 0 = de-energized, terminals 21-22 bridged v_relais_k1_k2.vsd Function Controller status K1/ K2 1 = energized 0 = de-energized Inverting Operation without fault, line supply okay...

  • Page 63: Com2 Function

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming IO Extension Parameter Factory setting User Setting Z-Modul-B A2 Function max. Kontaktbelastung 5A/250VAC A2 min. 0.0 V A2 max. 10.0 V A2 GND E3 GND D3 D5 GND A2 Inverting D3 Function D3 Inverting - - - - D4 Function...

  • Page 64: Limits

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming Limits Main menu Limits Base setup Controller Setup IO Setup Limits Motor Setup 9.7.1 Limit indication depending on modulation only for Modulation control circuit 1! Display for operation with two control circuits: 1.Modul. function, 1.Modulation min., 1.Modulation max., 1.Modul.

  • Page 65: Limit Indication Depending On Setting Or Sensor Signal

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming Example indication by relay “K1”: not inverted Inverting IO Setup: K1 Function = 4K IO Setup: K1 Function = 4K IO Setup: K1 Inverting = OFF IO Setup: K1 Inverting = OFF 100 % 100 % 100 %...

  • Page 66: Limit Indication Depending On (Offset) To Setpoint

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming Limits E1 Delay Time delay exceeding “Level max.” up to indication by relay and alarm symbol. Setting range: 0 - 120 sec. - - - - - Factory setting: 2 sec. Lmt E1Del. Information Always adjust the value for the maximum input signal higher than the value for the minimum input signal!
  • Page 67 Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming Limits Offset 1, Offset 2 Both values for Offset 1 and Offset 2 can be set independent of each other and act on a relay together if correspondingly programmed. If a function is activated or if a relay is - - - - - allocated both settings (Offset 1 and Offset 2) are initially at “OFF”.

  • Page 68: Motor Setup

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming Motor Setup Main menu Motor Setup Controller Setup IO Setup Limits Motor Setup Diagnostic 9.8.1 Setting motor rated current Motor Setup MotorRatedCurr. Possible setting for the motor rated current. The setting for the “DC brake level” ( setting brake behaviour) refers to this setting.

  • Page 69: Setting For Rampup Time And Rampdown Time

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming = 50 Hz 100 % = 48.5 Hz edge = 10 % start [Hz] = 0 % start Analog In 1 0...10 V 0...20 mA 90 100 0...100 % PWM 03.08.2012 v_u_f_dia_fcontr_d_lin.vsd Uout Output voltage Fout: Output frequency Analog In Speed setting signal (0 - 10 V, 0...20 mA, 0...100 % PWM)

  • Page 70: Setting Rolling Direct

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming Motor Setup Rampdown time Time setting in which the automatic controller output from 100 % to 0 % reduces. Setting range: 0...250 sec. 40 sec Factory setting: 10 / 20 / 30 / 40 sec. (depending on device type) Rampdown time 0 ..

  • Page 71: Setting Brake Function

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming 9.8.7 Setting brake function Motor Setup DC brake mode Setting function of DC-brake for frequency inverters. For units that come with a factory engaged DC brake mode (if extant, DC brake mode setting), simultaneously activating the “DC brake mode ” only makes sense in DC brake mode exceptional cases.

  • Page 72: Boost Function

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming 9.8.8 Boost function The boost function5is an automatic voltage increase in case of dynamic demands on the control system. When using the square characteristic, the output voltage is increased to the value of the linear characteristic with the “Boost function”...

  • Page 73: Timer (Time Switch Clock) Option With Z-Modul-Rtc

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming Setting for “Range1 max.” Motor Setup Motor Setup → → Setting range: “Range 1 max.” - “Max. Frequency” 35 Hz Range 1 Max. Range 1 Max. Motor Setup Identical procedures for Suppression2 and Sup- etc.
  • Page 74 Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming Function Description * Timer ON = (@ Timer Invert. = OFF) Reverse direction of rotation “right-hand” / “left-hand” (only for Switch over direction Switch over direction of frequency inverter with 3 ~ output) of rotation rotation (13D)

  • Page 75: Setting Of Time And Date

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming 9.9.2 Setting of time and date Main menu Menu group timer Controller Setup IO Setup Limits Timer Autoadressing Timer Press the Enter-key and set the hours with the UP / DOWN keys, press the Enter-key to save.

  • Page 76: Enter Switching Times

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming 9.9.4 Enter switching times Two switching times can be entered for the same function (e.g. = Limit) for each weekday. The menu items are repeated for each weekday with two on- and off-times each. Switching times are not preprogrammed at the factory.

  • Page 77: Inverting Timer Function

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming Factory setting without preprogrammed switching times Mon-Sun Mon-Fri Sat-Sun - -:- - - -:- - - -:- - - -:- - - -:- - - -:- - - -:- - OFF1 - -:- - OFF1 - -:- - OFF1...

  • Page 78: Overwrite Timer Function

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Programming 9.9.6 Overwrite timer function The timer output can be overwritten for a settable time with a selectable status if required. Activation is by a digital input ( IO Setup function Application: Exceptions from the normal timing operation, e.g. for manual or automatic presence switch, party mode, etc.

  • Page 79: 10 Menu Tables

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Menu tables 10 Menu tables 10.1 Menues of operating modes Mode User Setting 1.10 1.11 3.10 3.11 3.20 3.21 Parameter Factory setting Info 9.4 °C 9.4 °C E1 Actual 2.0 bar 2.0 bar E2 Actual 0.0 V 0.0 V...
  • Page 80 Operating Instructions Fcontrol – model series FKDM25/32AM-C Menu tables Mode User Setting 1.10 1.11 3.10 3.11 3.20 3.21 Parameter Factory setting 2. Max. Speed Set external1 Manual mode 1. Manual mode Speed man. 50.0 Hz 50.0 Hz 50.0 Hz 50.0 Hz 1.
  • Page 81 Operating Instructions Fcontrol – model series FKDM25/32AM-C Menu tables Mode User Setting 1.10 1.11 3.10 3.11 3.20 3.21 Parameter Factory setting Group 2 ON value - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -...
  • Page 82 Operating Instructions Fcontrol – model series FKDM25/32AM-C Menu tables Mode User Setting 1.10 1.11 3.10 3.11 3.20 3.21 Parameter Factory setting D5 Function D5 Inverting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -...
  • Page 83 Operating Instructions Fcontrol – model series FKDM25/32AM-C Menu tables Mode User Setting 1.10 1.11 3.10 3.11 3.20 3.21 Parameter Factory setting Rampup time 10 sec 10 sec 10 sec 10 sec 10 sec 10 sec Rampdown time 20 sec 20 sec 20 sec 20 sec 20 sec...

  • Page 84: Possible Allocation Of The Ios, Pins

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Menu tables Mode User Setting 1.10 1.11 3.10 3.11 3.20 3.21 Parameter Factory setting MODBUS Slave Bus Address Addressing UART Baudrate 19200 19200 19200 19200 19200 19200 UART Mode 1 For adjustment "Setting Sep" > 0 ( Base setup) 2 For control circuit 1 in operation with a second control circuit ( Base Setup / Function E2)
  • Page 85 Operating Instructions Fcontrol – model series FKDM25/32AM-C Menu tables Function Description function A / A2 Group4 Group control ( Controller Setup - group 4) (13A) Offset control sig. 1 Offset control signal 1 (14A) Digital inputs D1..D5 Function Description function D1..D5 No function (factory setting) Enable (remote control) “ON”...
  • Page 86 Operating Instructions Fcontrol – model series FKDM25/32AM-C Menu tables Function Description function D1..D5 for control circuit 2: Switch over Setpoint 1/2 and Pband 1/2 2.Setp+Pband1/2 When programming this function, “Setting” additionally lists the parameter: “2Pband2 (16D) for control circuit 2.” Analogue input E2 Function Description Function E2...
  • Page 87 Operating Instructions Fcontrol – model series FKDM25/32AM-C Menu tables Fault indication (factory setting for “K2”, non inverting). Fault indication Pulled up in operation without fault, with release “OFF” not dropped out. (2K) Drops out in case of line and device fault and external fault at the digital input. Depend- ing on programming in event of sensor failure.

  • Page 88: 11 Diagnostics Menu

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Diagnostics menu 11 Diagnostics menu Main menu The diagnostics menu supplies information about the momentary operating condition of the device. IO Setup Limits Timer Autoaddressing Diagnostic Operating hours on the line The time counter (h:m:s) runs as soon as line voltage is applied to the device and the device is switched on (without failure).

  • Page 89: Current Measurements

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Diagnostics menu 4.0 V E2 - Voltage Status digital input 1 (Digital In 1) ON = terminals D1 - D1 bridged ↔ OFF = terminals D1 - D1 not bridged Status digital input 2 (Digital In 2) ON = terminals D2 - D2 bridged ↔...

  • Page 90: 12 Protocol

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Protocol 12 Protocol 12.1 Display and query of events and malfunctions Main menu Events during operation can lead to a malfunctioning of the device. The last 100 events are saved in the “Protocol” menu group. Start Position 1 = latest event, display: Protocol 1/100 Setting...

  • Page 91: Messages And Trouble Shooting

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Protocol 5/10 Protocol ▼Press the key to display the date and time of the fault. Runtime Controller 000026:47:49 Date Time 5/10 Protocol ▼Press the key again to show further details. 000026:47:49 Date Time 00.00.00 00:00 Back 12.2...
  • Page 92 Operating Instructions Fcontrol – model series FKDM25/32AM-C Protocol Display Relais switches ** Possible cause Reaction of Controller Adjustment Symbol Operation Failure The device switches off, restarts after approx. 60 s. Final switch-off after three successive at- Short-circuit at motor connection to tempts (resp.
  • Page 93 Operating Instructions Fcontrol – model series FKDM25/32AM-C Protocol Display Relais switches ** Possible cause Reaction of Controller Adjustment Symbol Operation Failure Alternative error texts programmable ( Con- troller Setup): Filter Frost protection Adiabatik Firealarm Pressure switch Gas alarm Water alarm selectable Set limit for modulation exceeded Device continues working unchanged.

  • Page 94: 13 Function Extension And Version Of Software

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Function extension and version of software 13 Function extension and version of software Display version menu group Start under Fcontrol-C Date Function from new version Version 11.09.2014 First edition 11.17 14 Enclosure 14.1 Technical data Rated cur- Rated cur-...

  • Page 95: Max. Load Dependent On Ambient Temperature And Line Voltage

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Enclosure Electromagnetic compatibility for the Interference emission EN 61000-6-3 (domestic household applications) standard voltage 230 / 400 V accord- Interference immunity EN 61000-6-2 (industrial applications) ing to DIN IEC 60038 Harmonics current In accordance with EN 61000-3-12 Operating Instructions / Electrical installation / harmonics current and line impe- dance) Please ask manufacturer for the individual harmonic oscillation levels of the current as...

  • Page 96: Connection Diagram

    Operating Instructions Fcontrol – model series FKDM25/32AM-C Enclosure 14.2 Connection diagram Fcontrol FKDM...AM-C Service parameter load Kontaktbelastung Contact rating max. AC 250 V 2 A 24V GND (D+) (D-) TB/TP Digital Analog 24 V DC Analog Analog Digital In 1 Out 1 In 1 In 2...
  • Page 97 Operating Instructions Fcontrol – model series FKDM25/32AM-C Enclosure 14.3 Dimensions [mm] L-BAL-E214-GB 1446 Index 002 Part.-No. 97/99...
  • Page 98 Operating Instructions Fcontrol – model series FKDM25/32AM-C 14.4 Index Mode motor feed cable Base setup motor leads Baudrate Motor protection bus mode bypass switching Outdoor installation output voltage COM2 outputs 0 - 10 V control cable control circuit 1 Current measurements current-operated protective P-component devices...
  • Page 99 Manufacturer reference Our products are manufactured in accordance with the relevant international regulations. If you have any questions concerning the use of our products or plan special uses, please contact: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau Telephone: +49 (0) 7940 16-0 Telefax: +49 (0) 7940 16-504 info@ziehl-abegg.de...

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Fcontrol fkdm25am-cFcontrol fkdm32am-c

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