SICK GM700 Operating Instructions Manual
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SICK GM700 Operating Instructions Manual

Gas analyzer, cross-duct version
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O P E R A T I N G I N S T R U C T I O N S
GM700
Gas Analyzer,
Cross-Duct Version

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  • Page 1 O P E R A T I N G I N S T R U C T I O N S GM700 Gas Analyzer, Cross-Duct Version...
  • Page 2 Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK Subject to change without notice...

  • Page 3: Table Of Contents

    Fitting the control unit at a greater distance (option)..............5.6.6 Installing the purge air unit............. 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...
  • Page 4 Operating and display elements.............. Control unit menu tree................8.2.1 Menu tree, Measuring............. O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK Subject to change without notice...
  • Page 5 12.9 Dimension drawing, reflector unit............12.10 Dimension drawing, control units............8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...
  • Page 6 Ambient temperature ranges with reference cell....13.2 User information on laser safety.............. O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK Subject to change without notice...

  • Page 7: About This Document

    Table 1: Warning symbols Symbol Significance Hazard (general) Hazard by voltage 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 8: Warning Levels / Signal Words

    SICK AG always assumes that the customer is responsible for the integrity and confi‐ dentiality of data and rights involved in connection with using the products. O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK...
  • Page 9 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 10: Safety Information

    Always observe the user information in the Annex of these Operating Instructions. ► O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK Subject to change without notice...

  • Page 11: Warning Information On The Device

    Responsibility of user Intended users see "Target groups", page 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...
  • Page 12 ► Must be passed on to new owners. ► O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK Subject to change without notice...

  • Page 13: Product Description

    EN15267-3 (TÜV Rheinland 936/21210058/A dated 30.09.2010) 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 14: Layout And Function

    O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK Subject to change without notice...

  • Page 15: Pressure And Temperature Sensor

    Total length of all CAN bus lines: max. 300 m. 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 16: Check Cycle

    NOTE Contact the relevant sales company or SICK-Service for further information. O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK Subject to change without notice...

  • Page 17: Transport And Storage

    Store all components of the measuring device in a dry, clean area. ► 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 18: Mounting

    • Preparing the measuring point (e.g. load capacity of welded-on flange) O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK Subject to change without notice...

  • Page 19: Checking The Scope Of Delivery

    • Stability of the duct wall has been checked. 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...
  • Page 20 The installation steps for the flanges with tube are identical for the sender/receiver unit and reflector unit. O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK...
  • Page 21 Other devices or fittings must not cut or interrupt the measuring device beam path. 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...
  • Page 22 Align the flange with tube on the reflector side so that the light spot appears centred in the target. O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK...

  • Page 23: Fitting The Purge Air Attachments

    The installation steps for the purge air attachments on the device flanges are identical for the sender/receiver unit and reflector unit. 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...
  • Page 24 Push the device flange onto the purge air attachment. O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK...

  • Page 25: Fitting The Control Unit

    8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...
  • Page 26 Drill the holes according to the installation drawing (Ø 7.2 mm for M8). Fasten the control unit to the four fastening brackets. O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK...

  • Page 27: Fitting The Control Unit At A Greater Distance (Option)

    The total length of the CAN bus connections may be up to 300 m. 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 28: Installing The Purge Air Unit

    For information on the purge air unit, see the Operating Instructions of the purge air unit (SLV4). O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK...

  • Page 29: Electrical Installation

    For 115 V AC, plug the respective bridges as shown on the connection plate of the ► control unit AWE. 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 30: Tools Required

    The power supply of the sender/receiver unit is provided by the control unit via the CAN bus connection. O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK...

  • Page 31: Connection Overview

    Connection line, purge air attachment and low-pressure monitor purge air unit 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 32: Lines Overview

    4 m CAN bus line. Connection lines to the CAN bus extensions are optionally available. O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK...

  • Page 33: Correct Connection Of The Can Bus Line

    The analog input assignment shown in the following Chapters is the factory setting.This setting may not be changed. 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...
  • Page 34 " Maintenance request (NO contact) § Function check (NO contact) O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK Subject to change without notice...

  • Page 35: Connecting The Grounding Conductor On The Control Unit

    ) of the plant ground with one eyelet over the bolt. Position and tighten the M6 nut. 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 36: Connecting The Purge Air Unit Electrically

    Attach clearly visible warning information against unintentional switching off on all switching devices with which the purge air units can be switched off. O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK...

  • Page 37: Connecting The Connection Unit (Option)

    Green CAN GND Brown 0 ... 20 mA White 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...
  • Page 38 ELECTRICAL INSTALLATION Wiring Color code Black O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK Subject to change without notice...

  • Page 39: Commissioning

    Optical alignment tool (not included in standard scope of delivery) Material required • Optics cleaning wipes without detergent 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 40: Commissioning Steps Overview

    Transport safety device, sender/receiver unit Transport safety device, reflector unit O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK Subject to change without notice...

  • Page 41: Carrying Out Coarse Optical Alignment

    See also "Removing the sender/receiver unit and/or reflector unit", page 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...
  • Page 42 Position the alignment tool with the light source on the device flange of the sender/receiver unit and fasten it with the quick-release fasteners. O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK...

  • Page 43: Fitting The Alignment Tool On The Reflector Unit

    Nut for horizontal adjustment (X) Nut for vertical adjustment (Y) 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 44: Carrying Out Coarse Optical Alignment Of The Sender/Receiver Unit

    Carry out assembly work on parts of the device together with another person when ► necessary. O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK Subject to change without notice...
  • Page 45 Close the quick-release fasteners. NOTE Fitting the reflector unit is identical. 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 46: Connecting The Sender/Receiver Unit

    Purge air unit low-pressure monitor connection Sender/receiver connection line connection O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK Subject to change without notice...

  • Page 47: Fine Optical Alignment For Device Versions For Nh And Hf Measurement

    The laser beam can be made visible with a suitable detector card. ► 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...
  • Page 48 Look through the visor on the right enclosure side in drilling direction at the mirror with the target. O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK...

  • Page 49: Fine Optical Alignment For Device Version For Hci Measurement

    Pay attention to the LED strip as well as the display in the control unit. Ideal alignment is achieved with 6 LEDs. 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 50: Fitting The Weather Hood (Option)

    Pull the installation plate upwards and remove it from the hood. Remove the bottom mounting ring. O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK...
  • Page 51 Placing the weather hood on the mounting plate. Figure 32: Fitting weather hood. Hood Installation plate 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 52: Starting Measuring Operation

    (line locking) SIGNAL_ADJUST Adjusting amplification to changed transmission O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK Subject to change without notice...

  • Page 53: Selecting The Ambient Temperature Range

    "Possible ambient temperatures", page 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 54: Operation

    • Read the malfunction message, see Diagnosis mode (diag) O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK Subject to change without notice...

  • Page 55: Control Unit Menu Tree

    Cross-Duct: OH Cross-Duct: Reflector 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 56: Menu Tree Parameter

    Range high: 0 ... 999999 Cycle Out: No, Yes O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK Subject to change without notice...
  • Page 57 ■ XXXXXXX XXXX ■ GMM700/DSP ■ XXXXXXX XXXX ■ 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 58: Menu Tree Calibration

    Resets parameters to factory settings a All settings are overwritten! O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK Subject to change without notice...

  • Page 59: Maintenance

    Only open the device when good ventilation is available, especially when a leak of ► one of the device components is suspected. 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 60: Maintenance Plan

    Log the following data: • Maintenance dates • Work done O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK Subject to change without notice...

  • Page 61: Expendable, Wearing And Spare Parts

    Check condition of the weather hood from the outside and inside. ► 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 62: Removing The Sender/Receiver Unit And/Or Reflector Unit

    Material required • Optics cleaning cloth • Demineralized water O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK Subject to change without notice...

  • Page 63: Cleaning The Control Unit

    Qualified personnel panel. on ambient conditions and cli‐ mate 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 64: Cleaning The Purge Air Unit

    For information on the purge air unit, see the Operating Instructions of the purge air unit (SLV4). O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK...

  • Page 65: Troubleshooting

    Decontaminate all contaminated components according to regulations after disas‐ ► sembly. 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 66: Monitoring And Diagnostic System

    Call menu Malfunction (and/or Warning). Check and clear the specified malfunction. O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK Subject to change without notice...

  • Page 67: Communication Error Between Control Unit And Receiver

    – switch device off and on again. If not successful, contact SICK Service. ► 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...
  • Page 68 Measuring channel signal too high Contact SICK Service. ► O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK Subject to change without notice...

  • Page 69: Warning Messages

    Corrosion on flange Unsuitable materials Check project planning. ► 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 70: Decommissioning

    Protection when working on the stack or hot or aggressive sample gases O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK Subject to change without notice...

  • Page 71: Preparing The Device Ready For Shipping

    High-pressure cleaners • Aggressive mechanical or chemical cleaning agents 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 72: Environmentally Compatible Disposal

    To remove the battery, the AWE control unit must be dismounted. Figure 36: Removing the control unit O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK...
  • Page 73 Remove cover plate 4. Remove button cell 6 from electronic board 5. 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 74: Technical Data

    ≤ ±2 %, in maintenance interval (6 months), relative to upper measuring range value O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK...

  • Page 75: Sender/Receiver Unit

    291 mm × 280 mm × 161 mm Weight 8.5 kg 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 76: Control Unit, Awe, Sheet Steel Enclosure

    0 ... 20 mA, 100 Ω For gas temperature and gas pressure O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK Subject to change without notice...

  • Page 77: Connection Unit

    Auxiliary gas connections Purge air: Hose nozzle, 40 mm 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...
  • Page 78 Reflector unit: • Flow monitor for purge air monitoring O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK Subject to change without notice...

  • Page 79: Dimension Drawing, Sender/Receiver Unit

    Dimension drawing, sender/receiver unit Figure 37: GM700 sender/receiver unit (dimensions in mm) 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 80: Dimension Drawing, Reflector Unit

    Dimension drawing, reflector unit Figure 38: Reflector unit (dimensions in mm) O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK Subject to change without notice...

  • Page 81: Dimension Drawing, Control Units

    Figure 39: Control unit AWE (sheet steel enclosure version), dimensions in mm 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 82: Dimension Drawing, Flange With Tube, Dn125

    181,8 Figure 42: Purge air attachment (dimensions in mm) O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK Subject to change without notice...

  • Page 83: Dimension Drawing, Connection Unit

    Figure 44: Dimension drawing SLV4-2, type 2BH1300 (dimensions in mm) 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...

  • Page 84: Dimension Drawing, Weather Hoods

    (6.65) Figure 46: Weather hood for reflector unit (dimensions in mm) O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK Subject to change without notice...

  • Page 85: Annex

    8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...
  • Page 86 Remark 2: When old software versions are used (prior to 9105060_YEK0), dangerous laser radiation can be emitted especially during start-up with low ambient temperatures (<0°C). O P E R A T I N G I N S T R U C T I O N S | GM700 8022453/1K5X/V2-1/2024-02 | SICK...
  • Page 87 ANNEX 8022453/1K5X/V2-1/2024-02 | SICK O P E R A T I N G I N S T R U C T I O N S | GM700 Subject to change without notice...
  • Page 88 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail office@sick.com.gr E-Mail sales.gsg@sick.com Hong Kong Slovakia Phone +852 2153 6300 Phone +421 482 901 201 E-Mail ghk@sick.com.hk E-Mail mail@sick-sk.sk Detailed addresses and further locations at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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