Motor Replacement; Replacing The Motor - Series I - Carefree TRAVEL'RFIXED PITCH Service Manual

Carefree of Colorado
M R
OTOR EPLACEMENT
STOP!
Before continuing, it is necessary to
determine which motor configuration is installed on
the awning. S
ERIES
mounting frame. S
ERIES
mounting frame. The mounting and attachment of
the two configurations are different. To distinguish
between the two, look at the motor head. The bent
sheet metal frame (Series I) has two protruding
bumps in the front cover.
exposed rivets on each side of the arm channel.
The cover for the cast metal (Series II) is smooth
and there are no rivets.
NOTE: Motor assemblies and covers are not interchangeable between the two configurations.
R M
EPLACING THE
3/8-16
Lock Nut
Motor Assembly
W/ Bent Metal
Frame
Front Cover
Front Cover
(ref)
1. (refer to Detail A) For Awnings Fully or Partially Extended:
1.1 On the right hand arm remove the front cover by removing the six (6) smaller screws from the back
of the motor head. Save cover and screws.
1.2 Disconnect the motor and cable wires from inside the rear cover. Note the location of each wire.
1.3 Remove the rear cover by removing the one (1) large screw from the back of the motor head.
Save cover and screw.
1.4 Go to step 3.
052540-301r10
Service Manual
I uses a bent sheet metal
II uses a cast metal
There are also two
– S I
OTOR ERIES
Rear Cover
3/8-16 x 6 Bolt
Spacers
(qty: 11)
A
DETAIL
Rear Cover
(ref)
B
DETAIL
Figure 2. Motor Replacement – Series I.
Protruding
Bumps in
Front Cover
Configuration A
Bent Sheetmetal
Motor Mount Frame
Figure 1. Distinguishing the Motor Mount.
Motor Attach
Bolts & Nuts
Motor (ref)
T
RAVEL
External
Rivets
Configuration B
Cast Metal
Motor Mount Frame
Motor
Motor - Black Wire
Cable - Black Wire
Motor - Red Wire
Cable - Red Wire
C
DETAIL
#10 x 5/8 Screw
End Cap
D
DETAIL
'
R
Travelr016
Travelr015
5