Carefree Travel series Installation Manual

Adjustable arms and canopy with direct response patio awning

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RV
Read this manual before installing or using this product. Failure to follow the instructions
and safety precautions in this manual can result in personal injury and/or cause the
product to not operate properly.
The Adjustable Pitch Travel'r with Direct Response is an OEM option only.
T
C
ABLE OF
ONTENTS
Product Overview .......................................................................................................................... 1
Travel'r Patio Awning Specifications: ............................................................................................. 1 
Component Checklist.............................................................................................................................. 2 
Installation ..................................................................................................................................... 3
Required Pre-Installation Preparation ..................................................................................................... 3 
Installing an Awning Rail ......................................................................................................................... 3 
Assembling the Awning .......................................................................................................................... 4 
Mounting the Awning .............................................................................................................................. 5 
Direct Response Installation ................................................................................................................... 7 
Routing the Wire into the Vehicle ................................................................................................... 7 
Installing the Switches .................................................................................................................... 7 
Wiring an Additional Patio Switch ................................................................................................... 7 
Installing the Control Box ............................................................................................................... 8 
Ignition Lockout Sensor Installation (Optional) ............................................................................... 8 
Installing the Remote Receiver....................................................................................................... 9 
Programming the Receiver ............................................................................................................. 9 
Wiring Diagram - Direct Response ............................................................................................... 10 
Securing the Fabric ............................................................................................................................... 11 
Removing the Temporary Assembly Pins ............................................................................................. 11 
Installing the Tractioners ....................................................................................................................... 11 
Attaching the Fascia ............................................................................................................................. 12 
Optional LED's ............................................................................................................................. 12
Wire Routing ......................................................................................................................................... 12 
Switch Installation ................................................................................................................................. 13 
Power Connection for optional OEM RGB LED's ................................................................................. 13 
052540-031r4
A
DJUSTABLE
Printed in USA
I
NSTALLATION
T
'
A
RAVEL
R
RMS AND
M
ANUAL
C
ANOPY
W
D
R
ITH
IRECT
ESPONSE
November, 2018
 
 
 

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Summary of Contents for Carefree Travel series

  • Page 1: Table Of Contents

    NSTALLATION ANUAL DJUSTABLE RAVEL RMS AND ANOPY IRECT ESPONSE Read this manual before installing or using this product. Failure to follow the instructions and safety precautions in this manual can result in personal injury and/or cause the product to not operate properly. The Adjustable Pitch Travel'r with Direct Response is an OEM option only.
  • Page 2 ROPRIETARY TATEMENT The Travel'r Patio Awning is a product of Carefree of Colorado, located in Broomfield, Colorado, USA. The information contained in or disclosed in this document is considered proprietary to Carefree of Colorado. Every effort has been made to ensure that the information presented in the document is accurate and complete.
  • Page 3: Product Overview

    RODUCT VERVIEW The adjustable Travel'r provides motorized awning comfort with Carefree's standards for looks, strength and dependability. It is the successful blend of style, quality and economy. The awning roller tube and arms are made from light weight, no-rust aluminum. The awning fabric is heavy weight vinyl.
  • Page 4: Component Checklist

    Installation Manual Carefree of Colorado DJUSTABLE RAVEL R WITH OMPONENT HECKLIST Roller Tube (ordered seperately) Arms Control Kit (ordered seperately) Carefree of Colorado 12V DIRECT RESPONSE RR433 CONTROL BOX (Optional) PART NO. 060574-003 MOTION SENSITIVITY SWITCH +12V PATIO SWITCH GROUND...
  • Page 5: Installation

    Carefree of Colorado Installation Manual Adjustable T RAVEL R WITH NSTALLATION EQUIRED NSTALLATION REPARATION 1. Park the vehicle on a flat surface and level the unit. 2. Check where the awning arms will be installed. The arms fit snug to the side of the vehicle and must not cover or interfere with exhaust vents, lights etc.
  • Page 6: Assembling The Awning

    Installation Manual Carefree of Colorado DJUSTABLE RAVEL R WITH SSEMBLING THE WNING Important Note: If using the optional wall spacers for the awning, follow the spacer supplement directions for assembling and mounting the awning. After mounting the awning, go to page 7 "Direct Response Installation".
  • Page 7: Mounting The Awning

    Carefree of Colorado Installation Manual Adjustable T RAVEL R WITH OUNTING THE WNING CAUTION It is recommended that at least three people install the awning due to its size and weight. (Refer to the General Layout on page 1.) 1. Check the location the awning is to be mounted. Ensure that the awning will not interfere with other equipment on the vehicle, such as a slide out room, light fixtures, exhaust vents etc.
  • Page 8 Installation Manual Carefree of Colorado DJUSTABLE RAVEL R WITH 7. Confirm that the arm is perpendicular to the awning rail, attach the arm through the #1 mounting hole using a 5/32” pilot hole and a 1/4 x 1-1/2” lag screw.
  • Page 9: Direct Response Installation

    Carefree of Colorado Installation Manual Adjustable T RAVEL R WITH IRECT ESPONSE NSTALLATION WARNING Shock Hazard. Always disconnect battery or power source before working on or around the electrical system. Notes: 1. Failure to follow the wiring instructions in this publication may void the motor warranty.
  • Page 10: Installing The Control Box

    Installation Manual Carefree of Colorado DJUSTABLE RAVEL R WITH Installing the Control Box #6 x 1/2 Screw (refer to the wiring diagram on page 10) (2 plcs) 1. Position the control box and secure using two (2) #6 x 1/2” screws.
  • Page 11: Installing The Remote Receiver

    Carefree of Colorado Installation Manual Adjustable T RAVEL R WITH Installing the Remote Receiver Determine the location of the optional RF receiver: 1.1 Do not mount the unit near heat producing elements such as LP appliances or engine exhaust components.
  • Page 12: Wiring Diagram - Direct Response

    Installation Manual Carefree of Colorado DJUSTABLE RAVEL R WITH Wiring Diagram - Direct Response Ignition Switched +12VDC Ignition Version_______ Lockout 12VDC Sensor Ground (Optional) Splitter Extend/ Retract Motion On/Off Black Blue Control Carefree of Colorado Carefree of Colorado 12V DIRECT RESPONSE...
  • Page 13: Securing The Fabric

    Carefree of Colorado Installation Manual Adjustable T RAVEL R WITH ECURING THE ABRIC Roll the awning in and out several times to make sure that the fabric is square on the rollbar. Secure the canopy using one, #6 x 3/8" hex head screw at both sides of the awning.
  • Page 14: Attaching The Fascia

    Installation Manual Carefree of Colorado DJUSTABLE RAVEL R WITH TTACHING THE ASCIA The fascia fits inside the rear channel. 1. Open the awning to provide access to the bottom of the rear Rear Channel channel. 2. Press the bottom dimples on the fascia into the rear channel until they snap into the bottom holes in the sides of the rear channel.
  • Page 15: Switch Installation

    Per RVIA Low Voltage Systems in Conversion and Recreation Vehicles Chapter 3, Section 3-1: For Carefree LED strip lighting near the awning rail: when the 24AWG power harness is spliced or connected 10" or less from the harness connector using a heavier gauge wire, the fuse size is determined by the heavier wire gauge.
  • Page 16 Per RVIA Low Voltage Systems in Conversion and Recreation Vehicles Chapter 3, Section 3-1: For Carefree LED strip lighting near the awning rail: when the 24AWG power harness is spliced or connected 10" or less from the harness connector using a heavier gauge wire, the fuse size is determined by the heavier wire gauge.

Table of Contents