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Subaru FORESTER 2001 Service Manual

Body section
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2001 FORESTER SERVICE MANUAL

BODY SECTION

This service manual has been prepared
to provide SUBARU service personnel
with the necessary information and data
for the correct maintenance and repair of
SUBARU vehicles.
This manual includes the procedures for
maintenance, disassembling, reassem-
bling, inspection and adjustment of com-
ponents and diagnostics for guidance of
experienced mechanics.
Please peruse and utilize this manual
fully to ensure complete repair work for
satisfying our customers by keeping their
vehicle in optimum condition. When
replacement of parts during repair work is
needed, be sure to use SUBARU genu-
ine parts.
All information, illustration and specifica-
tions contained in this manual are based
on the latest product information avail-
able at the time of publication approval.
FUJI HEAVY INDUSTRIES LTD.
QUICK REFERENCE INDEX
G8050GE6

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Summary of Contents for Subaru FORESTER 2001

  • Page 1: Body Section

    When replacement of parts during repair work is needed, be sure to use SUBARU genu- ine parts. All information, illustration and specifica- tions contained in this manual are based on the latest product information avail- able at the time of publication approval.

  • Page 2: Body Structure

    BODY STRUCTURE Page General Description..................2 Datum Points....................3 Datum Dimensions ..................15...

  • Page 3: General Description

    GENERAL DESCRIPTION Body Structure 1. General Description S906001 A: PREPARATION TOOL S906001A17 TOOL NAME REMARKS Tram tracking gauge Used for measuring dimen- sion. Tape measure Used for measuring dimen- sion BS-2...
  • Page 4 DATUM POINTS Body Structure 2. Datum Points S906540 A: LOCATION S906540A13 NOTE: ¼ Datum points are specified for body repair. ¼ Guide holes, locators, and indents are provided to facilitate panel replacement and to increase alignment accuracy. ¼ Both right and left reference points are symmetrical. BS-3...
  • Page 5 DATUM POINTS Body Structure 1. ROOM SECTION S906540A1301 S5M0073B (1) Radiator panel (UPR) repair bolt (10) Hood hinge attaching bolt hole (20) Center pillar gauge hole 12 mm hole M8 (Right) M8 (Symmetrical) (0.47 in) dia. (Symmetrical) (2) Radiator panel (UPR) repair bolt (11) Cowl panel mounting hole 6 mm (21) Belt anchor attaching bolt hole hole M8 (Left)

  • Page 6: Rear Section

    DATUM POINTS Body Structure 2. REAR SECTION S906540A1302 S5M0074A (27) Rear pillar (Inner) harness and (43) Pad attaching square hole 9 mm (70) Buffer attaching hole M6 (Sym- hose clip attaching hole 7 mm (0.35 in) dia. (Symmetrical) metrical) (0.28 in) dia. (Symmetrical) (44) Rear quarter glass attaching (71) Bumper face attaching square hole 8 ×...
  • Page 7 DATUM POINTS Body Structure 3. UNDERBODY SECTION S906540A1303 S5M0075A (50) Radiator panel (LWR) frame (53) Front suspension attaching bolt (57) Rear differential attaching bolt gauge hole 15 mm (0.59 in) dia. hole M14 hole M12 (Symmetrical) (Symmetrical) (54) Side frame gauge hole 20 mm (58) Rear suspension attaching bolt (51) Front side frame gauge hole 20 (0.79 in) dia.
  • Page 8 DATUM POINTS Body Structure S5M0076A S5M0077A S5M0079A S5M0078A S5M0080A S5M0081A S5M0083B S5M0082A BS-7...
  • Page 9 DATUM POINTS Body Structure S5M0085A S5M0084A S5M0087A S5M0086A S5M0089A S5M0088A S5M0091A S5M0090A BS-8...
  • Page 10 DATUM POINTS Body Structure S5M0092A S5M0093A S5M0095A S5M0094A S5M0097A S5M0096A S5M0098A S5M0099A BS-9...
  • Page 11 DATUM POINTS Body Structure S5M0100A S5M0101A S5M0102A S5M0103A S5M0104A S5M0105B S5M0106A S5M0107A BS-10...
  • Page 12 DATUM POINTS Body Structure S5M0109A S5M0108A S5M0110A S5M0111A S5M0113A S5M0112A S5M0114A S5M0115A BS-11...
  • Page 13 DATUM POINTS Body Structure S5M0116A S5M0117A S5M0516A S5M0118A S5M0120A S5M0121A S5M0122A S5M0123B BS-12...
  • Page 14 DATUM POINTS Body Structure S5M0125A S5M0124A S5M0126B S5M0127A S5M0129A S5M0128A S5M0130A S5M0131A BS-13...
  • Page 15 DATUM POINTS Body Structure S5M0132A S5M0133A S5M0134A S5M0135A S5M0136A BS-14...

  • Page 16: Datum Dimensions

    DATUM DIMENSIONS Body Structure 3. Datum Dimensions S906337 A: MEASUREMENT S906337A14 Refer to LOCATION for details on measurement points. <Ref. to BS-3, LOCATION, Datum Points.> NOTE: ¼ Using a tram tracking gauge, measure all the dimensions. ¼ When using a tape measure, carefully measure dimensions without letting the tape measure sag or twist.

  • Page 17: Front Structure

    DATUM DIMENSIONS Body Structure 1. FRONT STRUCTURE S906337A1401 S5M0137A Unit: mm (in) Point to point Dimension Point to point Dimension (11) R to (1) 852 (33.54) (10) R to (8) R 390 (15.35) (11) L to (1) 913 (35.94) (10) L to (8) L 390 (15.35) (11) R to (2) 960 (37.80)
  • Page 18 DATUM DIMENSIONS Body Structure S5M0141A Unit: mm (in) Point to point Dimension Point to point Dimension (11) to (A) 909.9 (35.82) (11) to (C) 1,097.7 (43.22) (11) to (B) 915 (36.02) (11) to (D) 1,022 (40.24) BS-17...
  • Page 19 DATUM DIMENSIONS Body Structure 2. CENTER STRUCTURE S906337A1402 S5M0138B BS-18...
  • Page 20 DATUM DIMENSIONS Body Structure 3. WINDSHIELD AND DOORS S906337A1403 S5M0139A BS-19...
  • Page 21 DATUM DIMENSIONS Body Structure Unit: mm (in) Point to point Dimension Point to point Dimension (14) L to (18) L 1,453 (57.20) (16) L to (64) L 859 (33.82) (14) R to (18) R 1,453 (57.20) (16) R to (64) R 859 (33.82) (13) L to (64) L 944 (37.17)
  • Page 22 DATUM DIMENSIONS Body Structure 4. COMPARTMENT S906337A1404 S5M0140A Unit: mm (in) Point to point Dimension Point to point Dimension (45) to (48) L 862 (33.94) (41) to (65) R 1,131 (44.53) (45) to (48) R 862 (33.94) (41) to (65)L 1,131 (44.53) (45) to (47) L 876 (34.49)
  • Page 23 DATUM DIMENSIONS Body Structure MEMO: BS-22...

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