Deif CGC 400 Installation Instructions Manual
Compact genset controller
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Also See for CGC 400:
- Quick start manual (10 pages) ,
- Operator's manual (14 pages) ,
- Reference book (96 pages)
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INSTALLATION INSTRUCTIONS
Compact Genset Controller, CGC 400
● Mounting
● Terminal overview
● Wiring
● Communication wiring
● Unit dimensions and cutouts
DEIF A/S · Frisenborgvej 33 · DK-7800 Skive · Tel.: +45 9614 9614 · Fax: +45 9614 9615 · info@deif.com · www.deif.com
Document no.: 4189340785C
SW version: 1.00
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Table of Contents
Related Manuals for Deif CGC 400
Summary of Contents for Deif CGC 400
- Page 1 ● Unit dimensions and cutouts DEIF A/S · Frisenborgvej 33 · DK-7800 Skive · Tel.: +45 9614 9614 · Fax: +45 9614 9615 · info@deif.com · www.deif.com isenborgvej 33 · DK-7800 Skive · Tel.: +45 9614 9614 · Fax: +45 9614 9615 · info@deif.com · www.deif.com Document no.: 4189340785C...
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Page 2: Table Of Contents
CGC 400 installation instructions 4189340785 UK 1. General information 1.1. Warnings, legal information and safety....................3 1.1.1. Warnings and notes ........................3 1.1.2. Legal information and disclaimer ....................3 1.1.3. Safety issues ..........................3 1.1.4. Electrostatic discharge awareness ....................3 1.1.5. Factory settings ..........................3 1.2. About the installation instructions......................4 1.2.1. -
Page 3: General Information
1.1.2 Legal information and disclaimer DEIF takes no responsibility for installation or operation of the generator set. If there is any doubt about how to install or operate the engine/generator controlled by the unit, the company responsible for the installation or the operation of the set must be contacted. -
Page 4: About The Installation Instructions
CGC 400 installation instructions General information 4189340785 UK 1.2 About the installation instructions 1.2.1 General purpose These Installation Instructions mainly include general product and hardware information, mounting instruc- tions, terminal strip descriptions, I/O lists and wiring descriptions. The general purpose of this document is to give the user important information to be used in the installation of the unit. -
Page 5: Mounting
CGC 400 installation instructions Mounting 4189340785 UK 2. Mounting 2.1 CGC 400 mounting 2.1.1 Mounting of the unit The unit is designed for mounting by means of six fixing clamps, which are included at delivery. 2.1.2 Unit dimensions and panel cutout The unit is designed for mounting in the panel front. -
Page 6: Tightening Torques
CGC 400 installation instructions Mounting 4189340785 UK 2.1.3 Tightening torques Unit panel door mounting: 0.3 Nm (see diagram in "Unit dimensions and panel cutout") Plug connections (terminals): 0.5 Nm DEIF A/S Page 6 of 25... -
Page 7: Terminals
CGC 400 installation instructions Terminals 4189340785 UK 3. Terminals 3.1 Terminal overview and description 3.1.1 Terminal overview CGC 400 unit rear view 39 40 41 42 43 44 45 46 47 48 Mains voltage Generator voltage Generator current B(-) RS485... - Page 8 CGC 400 installation instructions Terminals 4189340785 UK Term Technical data Description Power supply + Auxiliary supply Power supply - 3-4* Status output 2 A @ 35 V General status output/configurable Digital input Digital input Remote start/configurable Digital input Remote stop/configurable Digital input Remote alarm ack./configurable...
- Page 9 CGC 400 installation instructions Terminals 4189340785 UK Term Technical data Description 3-phase generator voltage input Gen. voltage L1 GENERATOR VOLTAGE Gen. neutral Not used, must not be connected Gen. voltage L2 Not used, must not be connected Gen. voltage L3 3-phase generator current input Gen.
- Page 10 CGC 400 installation instructions Terminals 4189340785 UK **Terminals are not available in CGC 412. The relay output functions are configurable via the PC utility software and can be configured to cover the fol- lowing functions: ● Alarm/limit ● Engine run indication ●...
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Page 11: Wiring
CGC 400 installation instructions Wiring 4189340785 UK 4. Wiring 4.1 Wiring diagram The wiring diagram below shows the default factory settings, but the use of inputs and outputs can be chosen freely. CGC 400 Programming tool Alarm Alarm horn RUN coil Starter Shutd. -
Page 12: Dc Connections
CGC 400 installation instructions Wiring 4189340785 UK 4.2 DC connections 4.2.1 Communication, multi-input and tacho wiring instructions Multi-functional inputs Engine communication Modbus PT100/1000 sensors PT 100 CAN H B (-) PT 100 PT 100 CAN L A (+) Multi-functional inputs... -
Page 13: Breaker Selection
CGC 400 installation instructions Wiring 4189340785 UK Dig. input CGC 400 Term. 5 The binary inputs use fixed signals. Only the mode shift input and the test input (if the timer is used) use pulse signal. 4.3 Breaker selection 4.3.1 Breaker selection The controller can handle pulse, continuous and compact breakers. - Page 14 CGC 400 installation instructions Wiring 4189340785 UK Continuous breaker output selection Pulse breaker output selection DEIF A/S Page 14 of 25...
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Page 15: Connection Of The 3-Phase Voltage And Current
CGC 400 installation instructions Wiring 4189340785 UK 4.4 Connection of the 3-phase voltage and current 4.4.1 Connection of the 3-phase voltage and current Wiring, AC interface Consumer CGC 400 Supply GB ON command GB OFF feedback GENERATOR VOLTAGE GENERATOR CURRENT... -
Page 16: 3-Phase Amf Wiring
CGC 400 installation instructions Wiring 4189340785 UK 4.4.2 3-phase AMF wiring MAINS CGC 400 MAINS VOLTAGE Supply MB OFF feedback MB ON command Consumers GB ON command GB OFF feedback GENERATOR VOLTAGE GENERATOR CURRENT GENERATOR DEIF A/S Page 16 of 25... -
Page 17: Connection Of The 1-Phase Voltage And Current
CGC 400 installation instructions Wiring 4189340785 UK 4.5 Connection of the 1-phase voltage and current 4.5.1 1-phase wiring CGC 400 Supply GB ON command GB OFF feedback GENERATOR VOLTAGE GENERATOR CURRENT GENERATOR DEIF A/S Page 17 of 25... -
Page 18: 1-Phase Amf Wiring
CGC 400 installation instructions Wiring 4189340785 UK 4.5.2 1-phase AMF wiring MAINS CGC 400 MAINS VOLTAGE Supply MB OFF feedback MB ON command Consumers GB ON command GB OFF feedback GENERATOR VOLTAGE GENERATOR CURRENT GENERATOR DEIF A/S Page 18 of 25... -
Page 19: Connection Of The Split-Phase Voltage And Current
CGC 400 installation instructions Wiring 4189340785 UK 4.6 Connection of the split-phase voltage and current 4.6.1 Split-phase wiring Consumer CGC 400 Supply GB ON command GB OFF feedback GENERATOR VOLTAGE GENERATOR CURRENT GENERATOR DEIF A/S Page 19 of 25... -
Page 20: Split-Phase Amf Wiring
CGC 400 installation instructions Wiring 4189340785 UK 4.6.2 Split-phase AMF wiring MAINS CGC 400 MAINS VOLTAGE Supply MB OFF feedback MB ON command Consumers GB ON command GB OFF feedback GENERATOR VOLTAGE GENERATOR CURRENT GENERATOR DEIF A/S Page 20 of 25... -
Page 21: Communication
Connect the cable shield to earth at one end only. GND terminal connection In case of communication problems, the GND terminals of the CGC 400 unit and the external device can be linked together using a third wire. CAN bus termination resistor The size of the terminating resistors should be 120 Ω... -
Page 22: Modbus Rtu
CGC 400 installation instructions Communication 4189340785 UK 5.2 Modbus RTU 5.2.1 Connection with 2-wire shielded cable (recommended) PLC or other device DEIF A/S Page 22 of 25... -
Page 23: Connection With 3-Wire Shielded Cable
CGC 400 installation instructions Communication 4189340785 UK 5.2.2 Connection with 3-wire shielded cable PLC or other device For wiring details, please refer to “Wiring instructions” in this section. In case of very long lines on the network, terminating resistors might be needed (typically 120 Ω... -
Page 24: Can Bus Engine Communication
CGC 400 installation instructions Communication 4189340785 UK 5.3 CAN bus engine communication 5.3.1 Connection with 2-wire cable (recommended) engine control module DEIF A/S Page 24 of 25... -
Page 25: Connection With 3-Wire Shielded Cable
CGC 400 installation instructions Communication 4189340785 UK 5.3.2 Connection with 3-wire shielded cable engine control module DEIF A/S Page 25 of 25...