Deif AGC 150 Installation Instructions Manual
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Deif AGC 150 Installation Instructions Manual

Advanced genset controller
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Installation instructions
Advanced Genset Controller
AGC 150
DEIF A/S · Frisenborgvej 33 · DK-7800 Skive · Tel.: +45 9614 9614 · Fax: +45 9614 9615 · info@deif.com · www.deif.com
Document no.: 4189341185A

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Summary of Contents for Deif AGC 150

  • Page 1 Installation instructions Document no.: 4189341185A Advanced Genset Controller AGC 150 DEIF A/S · Frisenborgvej 33 · DK-7800 Skive · Tel.: +45 9614 9614 · Fax: +45 9614 9615 · info@deif.com · www.deif.com...

  • Page 2: Table Of Contents

    1.1 About the installation instructions ....................................1.1.1 General purpose ..........................................1.1.2 Intended users of the Installation instructions ................................ 1.1.3 List of technical documentation for AGC 150 ................................. 1.2 Warnings and safety ..........................................1.2.1 Safety during installation and operation ................................... 1.2.2 Disable the breakers and the engine start ................................

  • Page 3: About The Installation Instructions

    DANGER! Read these instructions before installation of the AGC 150 controller, to avoid personal injury and damage to the equipment. 1.1.2 Intended users of the Installation instructions The Installation instructions are primarily intended for the people, who mount and wire up the controller.

  • Page 4: Warnings And Safety

    When the controller is installed and connected, these precautions are no longer necessary. 1.2.5 Data security To minimise the risk of data security breaches DEIF recommends to: • As far as possible, avoid exposing controllers and controller networks to public networks and the Internet.

  • Page 5: Legal Information

    1.3.2 Warranty CAUTION The AGC 150 controller is not to be opened by unauthorised personnel. If opened anyway, the warranty will be lost. 1.3.3 Disclaimer DEIF A/S reserves the right to change any of the contents of this document without prior notice.

  • Page 6: Product Description

    2.1.1 General description The AGC 150 is a controller containing all necessary functions for protection and control of a genset, a mains breaker, and a bus tie breaker. It can be used as a single controller for one genset, or a number of controllers can be connected in a complete power management system for synchronising projects, island applications or running parallel to mains.

  • Page 7: Mounting

    3. Mounting 3.1 AGC 150 mounting and dimensions 3.1.1 Dimensions 44.7 mm (1.76 in) 217.9 mm (8.58 in) 233.3 mm (9.16 in) 3.1.2 Tools and materials Tools required for mounting Tool Used for Personal protection, according to local standards and...

  • Page 8: Mounting Instructions

    Materials Used for Connecting the controller communication between controllers Ethernet cable and/or external systems Cable ties Securing wiring and Ethernet cable 3.1.3 Mounting instructions The controller is designed for mounting in the panel front. Max. panel thickness: 4.5 mm (0.18 in). Panel cutout: •...

  • Page 9: Hardware

    4. Hardware 4.1 AGC 150 hardware 4.1.1 Rear side connections i g i l a t ) e l Analogue output i s - AC voltage A-side AC voltage B-side Part # 2034610001 AC connection Type AGC 150 Meas volt...
  • Page 10 Terminal Text Function Technical data Configurable Max. 500 mA Configurable Max. 500 mA Configurable Max. 500 mA Configurable Max. 500 mA Configurable Max. 500 mA MB on Configurable (application dependent) Max. 500 mA MB off Configurable (application dependent) Max. 500 mA Configurable (application dependent), GB/TB on Max.
  • Page 11 Table 4.5 Plug 5: Digital input Terminal Text Function Technical data Configurable Negative switching only, < 100 Ω Configurable Negative switching only, < 100 Ω Configurable Negative switching only, < 100 Ω Configurable Negative switching only, < 100 Ω Configurable Negative switching only, <...
  • Page 12 Terminal Text Function Technical data B-side B-side B-side B-side Table 4.9 Plug 9: PC connection Description Function Technical data USB connection Service port USB B Table 4.10 Plug 9: Modbus connection Description Function Technical data RJ45 Modbus TCP/IP connection Ethernet INSTALLATION INSTRUCTIONS UK Page 12 of 22...

  • Page 13: Wiring

    5. Wiring 5.1 Wiring overview 5.1.1 Wiring overview Figure 5.1 Typical wiring for genset ‐ ‐ ‐ feedback feedback 58 59 60 61 62 63 64 65 9 10 11 12 13 14 15 16 17 18 39 40 41 42 43 44 45 46 47 48 49 50 66 67 68 69 AC voltage AC voltage...

  • Page 14: Ac Connections

    5.2.1 AC connections The AGC 150 can be wired up in three-phase, single phase or split phase configuration. The parameters for setting up the AC connection is found under Settings > Basic settings > Measurement setup > Wiring connection > AC configuration..
  • Page 15 3-phase application (4 wires) 3-phase application (3 wires) When three-phase distribution systems are used, the neutral line (N) is only necessary if it is a three-phase + neutral system. If the distribution system is a three-phase system without neutral, then do not connect the terminals 62 and 66. Single-phase application INSTALLATION INSTRUCTIONS UK Page 15 of 22...

  • Page 16: I4 Current

    Split phase L1/L2 Split phase L1/L3 Fuses F4, F5: 2 A MCB, c-curve 5.2.2 I4 current Neutral/earth current or Mains power INSTALLATION INSTRUCTIONS UK Page 16 of 22...

  • Page 17: Current Transformer Ground

    Mains controller tie power 5.2.3 Current transformer ground The current transformer ground connection must be made on the s2 connection. DANGER! Failure to ground the current transformer could lead to injury or death. 5.2.4 Voltage measurement fuses If the wires/cables must be protected with fuses, use max. 2 A slow blow fuses, dependent on the wires/cables to be protected. 5.2.5 Analogue inputs Analogue input All sensors must be wired to the Engine GND.
  • Page 18 Analogue tacho input (NPN) Analogue tacho input (PNP) INSTALLATION INSTRUCTIONS UK Page 18 of 22...

  • Page 19: Dc Connections

    Analogue tacho input (W) W B- Charging alternator 5.3 DC connections 5.3.1 Digital inputs In order to be EN60255 compliant, when wiring is more than 10 m, a 4007 diode must be connected on each input. 5.3.2 Digital outputs Fuse F3: 4 A MCB, c-curve INSTALLATION INSTRUCTIONS UK Page 19 of 22...

  • Page 20: Breaker Wiring

    5.3.3 Breaker wiring Pulse breaker wiring K1 K2 K3 K4 Continuous breaker wiring Fuse F3: 4 A MCB, b-curve INSTALLATION INSTRUCTIONS UK Page 20 of 22...

  • Page 21: Power Supply And Start

    • F2: 6 A MCB, c-curve 5.4 Communication 5.4.1 CAN bus power management system AGC 150 AGC 150 AGC 150 Recommended cable: Belden 3105A or equivalent, 24 AWG (0.5 mm ) twisted pair, shielded, impedance 120 Ω, <40 mΩ/m, min. 95 % shield coverage.

  • Page 22: Can Bus Engine Communication

    5.4.2 CAN bus engine communication Recommended cable: Belden 3105A or equivalent, 24 AWG (0.5 mm ) twisted pair, shielded, impedance 120 Ω, <40 mΩ/m, min. 95 % shield coverage. In order to be EN60255 compliant, when wiring is more than 10 m, terminal 28 must be connected to GND. 5.4.3 Modbus Scada/PLC/ Scada/PLC/...

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