Taylor-Dunn SC-011-59 Operation, T Roubleshooting And Replacement Parts Manual page 6

Table of Contents
Transmission ........................................1
Adjust the Drive Chain ............................. 2
Check the Oil Level ................................... 4
Change the Oil .......................................... 5
Drive Motor ............................................... 6
Remove .................................................................. 6
Install ...................................................................... 6
Rear Axle ................................................... 7
Remove and Install ................................................. 7
Replace the Axle Bearing ......................... 8
Transmission Assembly ........................... 9
Remove and Install ................................................. 9
Chain Case ................................................ 10
Disassemble ........................................................... 10
Assemble ................................................................ 12
Differential Assembly (3rd Member) ........ 14
Disassemble ........................................................... 14
Assemble ................................................................ 16
Re-shimming the Pinion Housing ............ 18
Exploded View .......................................... 20
Tires and Wheels ..................................1
Tire Inflation .............................................. 2
Tire Inspection .......................................... 2
Replace the Front Tire/Wheel ................... 3
Replace the Rear Tire/Wheel .................... 3
Replace the Tire (pneumatic) .................. 3
Repair the Tire (pneumatic) ..................... 4
Replace the Tire (pneumatic) .................. 5
Battery Service .....................................1
Cleaning .................................................... 2
Testing ....................................................... 3
Charging ................................................... 4
Watering .................................................... 5
Replacing (6-volt batteries only) .............. 6
Moist Charge Batteries ........................................... 7
Storage and Returning to Service ........... 8
Storage ................................................................... 8
Returning to Service ............................................... 9
Electrical Troubleshooting
Symptoms: ................................................ 2
Main Troubleshooting Sequence ............. 3
Test Equipment Required: ...................................... 3
IMPORTANT NOTES and INSTRUCTIONS ......... 3
Definitions: .............................................................. 4
Special Troubleshooting Guide
PMC CONTROL .................................................... 2
PLUGGING DIODE ............................................... 4
FREEWHEEL DIODE ............................................ 5
ISO ......................................................................... 6
SOLENOIDS .......................................................... 8
MOTOR .................................................................. 11
Lestronic II® Charger Troubleshooting
Operating Instructions and
Theory of Operation ........................... 2
Testing the Charging Cycle ...................... 3
Test Equipment Required for
Troubleshooting ................................. 4
Important Notes and Instructions ............................ 4
Troubleshooting for Built-in Charger ...... 5
Troubleshooting for Portable Charger .... 8
Testing The Timer Relay .......................... 9
Testing the Interlock Relay ...................... 10
Signet® Charger Troubleshooting
Operating Instructions and
Theory of Operation ........................... 2
HB/PT and GEL Indicator Lamps ............. 3
Testing the Charging Cycle ...................... 3
Test Equipment Required for
Troubleshooting ................................. 4
Important Notes and Instructions ............................ 4
Status LED Error Code Table ................... 5
Troubleshooting ....................................... 6
Wire Diagrams
Complete Vehicle, Standard Bed ............. 2
Complete Vehicle, Short Bed or Lift Out
Battery Box ......................................... 3
Complete Vehicle, AN ............................... 4