Technogym WAVE EXCITE+ Service Maintenance Manual
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Technogym WAVE EXCITE+ Service Maintenance Manual

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  • Page 1 . 4.1...
  • Page 3 The information contained in this document is subject to change without notice. Technogym does not guarantee this documentation in any way. Technogym shall not be held responsible for any errors contained in this manual and declines all liability for accidents or damages resulting from the supply, characteristics or use of this manual.

  • Page 5: Table Of Contents

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 Contents 1. GENERAL NOTICES ............................. 1.1 1.1. I ..............................1.1 NTRODUCTION 1.2. R ............................1.1 ECOMMENDATIONS 1.3. G ......................1.2 ENERAL RULES FOR REPAIR PROCEDURES 2. TECHNICAL SPECIFICATIONS ......................... 2.1 2.1.
  • Page 6 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 3.6. E ..........................3.12 LECTROMAGNETIC BRAKE 3.7. S ..............................3.12 PEED SENSOR 3.8. NTC ................................. 3.12 3.9. P ............................ 3.13 OWER ENTRY MODULE 3.10. A ..............................3.13 LTERNATOR 3.11. B ................................
  • Page 7 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 6.15. T ..................6.37 HE TELEMETRIC HEART RATE SIGNAL IS INCORRECT 6.15.1. Chest Belt ............................6.37 6.15.2. Hand Sensor ........................... 6.41 7. DISASSEMBLY OF COMPONENTS ........................7.1 7.1. D ..........................
  • Page 8 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 9.1.1. Language ............................9.2 9.1.2. Units of measurement ........................9.2 9.1.3. Maximum exercise time ........................9.2 9.1.4. Pause time............................9.3 9.1.5. Cooldown time ..........................9.3 9.1.6. Default age ............................9.3 9.1.7.
  • Page 9 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 11. FUNCTIONAL TEST MD MODELS ........................11.1 11.1. E ..........................11.1 LECTRICAL SAFETY TEST 11.2. M ........................ 11.3 ECHANICAL TESTING OF SECURITY 11.2.1. Checking the assembly of the transmission and levers systems ............11.3 11.2.2.
  • Page 10 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 Page intentionally left blank. Pagina vi...

  • Page 11: General Notices

    1. GENERAL NOTICES 1.1. INTRODUCTION This document is reserved for Technogym Service technicians, and is intended to provide authorized personnel with the necessary information to correctly carry out repairs and maintenance. A thorough knowledge of the technical information contained in this manual is essential for completing the professional training of the operator.

  • Page 12: General Rules For Repair Procedures

    2. Always mark any parts or positions which may be confused with each other at the time of reassembly. 3. Use original Technogym spare parts and lubricants of the recommended brands. 4. Use special tools where specified. 5. Consult the Technical Newsletters, which may contain more up-to-date information on adjustments and maintenance than those contained in this manual.

  • Page 13: Technical Specifications

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 2. TECHNICAL SPECIFICATIONS 2.1. PRODUCT CODES The machine codes take into account all the possible variants and options available for the products. The machine code, which does not include the Serial Number, consists of 16 alphanumeric characters arranged as follows: Characters Description Key to values...
  • Page 14 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 Characters Description Key to values Multi-language 00 = BR = Portuguese CN = Chinese DA = Danish DE = German ES = Spanish FR = French 14,15, Language IT = Italian JP = Japanese NL = Dutch RU = Russian...

  • Page 15: Serial Number Structure

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 2.2. SERIAL NUMBER STRUCTURE The Serial Number, consists of 14 alphanumeric characters arranged as follows: Characters Description key to values DA9 = Cardio Wave Excite + 6 = 500 8 = 700 multi-voltage 1,2,3,4,5,6,...

  • Page 16: Product Characteristics

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 2.4. PRODUCT CHARACTERISTICS MODELS 700VISIO 700SP 500SP Self- Self- 100-240Vac 100-240Vac Power requirement: 50-60Hz Powered 50-60Hz Powered Energy max 75W max 35W max 35W consumption: Stand-by consumption: Resistance, 35-350W 55-350W 35-350W 55-350W...

  • Page 17: Mechanical Characteristics

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 2.5. MECHANICAL CHARACTERISTICS MECHANICAL CHARACTERISTICS Width (mm – in) 1600 mm –63” 800 mm – 32” (static) Length (mm – in) 1200 mm –47”(in exercise) 1500 mm – 59” Height (mm –...

  • Page 18: European And Overseas Packing Dimensions

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 2.5.2. UROPEAN AND OVERSEAS PACKING DIMENSIONS 2.5.3. PACE UTILIZATION Pagina 2.6...

  • Page 19: Ambient Specifications

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 2.6. AMBIENT SPECIFICATIONS Operating from 10° to 25° C Temperature Storage from -10 to 70° C Operating from 20% to 90% non-condensing Humidity Storage from 20% to 90% non-condensing 2.7.

  • Page 20: Wiring Diagrams

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 2.8. WIRING DIAGRAMS 2.8.1. (ARM B MODEL OARD DUAL C-SAFE BOARD READER CBQ-13 CU132 Patch conn. CBQ-32 HR CARDIO ARM BOARD ELT-16 RECEIVER Patch KEYBOARD conn. 2 DISPLAY CU63 CU62 CU68 Patch...
  • Page 21 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 2.8.2. 500SP (ARM B MODEL OARD DUAL C-SAFE BOARD READER CBQ-13 CU132 Patch conn. CBQ-32 HR CARDIO ELT-16 ARM BOARD RECEIVER Patch KEYBOARD conn. 2 DISPLAY CU63 CU62 CU68 Patch Patch conn.
  • Page 22 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 2.8.3. (ARM B MODEL OARD DUAL C-SAFE BOARD READER TOUCH CBQ-13 CU132 SENSOR Patch conn. UPPER UPPER SENSORE SENSORE HS/HR CBQ-32 CARDIO CU223 ARM BOARD RECEIVER LOWER LOWER SENSORE SENSORE TOUCH CU222...
  • Page 23 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 2.8.4. 700SP (ARM B MODEL OARD DUAL C-SAFE BOARD RESDER TOUCH CBQ-13 CU132 SENSOR Patch conn. UPPER UPPER SENSOR SENSOR HS/HR CBQ-32 CARDIO CU223 ARM BOARD RECERIVER LOWER LOWER SENSOR SENSOR CU222...

  • Page 24: 700Visio Model (Cpu Board)

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 2.8.5. 700VISIO (CPU B MODEL OARD CU381 Antenna inlet CU064 iPod DOCKING DUAL CU299 STATION Patch Scheda TV Digitale READER conn. CU065 (Tuner Interface) CU308 CU331 Patch conn. CU132 Antenna Antenna CU302...

  • Page 25: Cables

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 2.9. CABLES The colour of the cables can be changed, refer in particular to the Pin Out. 2.9.1. CABLES CBQ-13: C-Safe Board cable (LED Only) (Display Board- C-Safe Board) Display Board C-Safe Board Signal...

  • Page 26: Cu Cables

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 2.9.2. CABLES CU62: Power supply upper cable High Kit and Low Kit (Patch conn. - CPU/ARM Board) CPU Board: CN15 Patch conn. 1 Signal Colour ARM Board: CN1 White Yellow - sensing +5 Vdc digital Pink...
  • Page 27 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 CU69: Serial lower cable High Kit and Low Kit (Brake Board – Patch conn.) Brake Board Signal Colour Patch conn. 3 Gnd digital Orange-White Gnd digital Orange Green- White Download Verde Reset...
  • Page 28 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 CU132: TGS signal cable (Patch conn. – Dual TGS reader) Dual TGS Reader Patch conn. Signal Colour Black +12Vdc power Green Black Black CU223: Touch Sensor cable / HS / HR (ARM/CPU Board –HR/HS receiver –...
  • Page 29 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 CU312: 100/220V power signal cable (Power entry module – Brake Board) Power entry Brake board Signal Colour module NEUTRAL Light Blue PHASE Brown Ground Yellow/Green CU327: LVDS (Hitachi – ChiMei) cable (VISIO Only) (CPU Board –...
  • Page 30 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 CU331: iPod signal cable (VISIO Only) (CPU Board – Docking Station) CPU Board: Signal Colour Docking Station CN26 +V bus USB Black GND bus USB Black TX - RX Black RX –...

  • Page 31: Elt Cables

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 2.9.3. CABLES ELT-16: Cardio receiver HR cable (500 only) (ARM Board- HR receiver) HR receiver: ARM Board: CN3 Signal Colour +5Vdc power White Pulse (beat to beat) Brown Green Pagina 2.19...
  • Page 32 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 Page intentionally left blank. Pagina 2.20...

  • Page 33: Principles Of Operation

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 3. PRINCIPLES OF OPERATION 3.1. BLOCK DIAGRAM The machine block diagram is illustrated in the figure below: LED DISPLAY VISIO DISPLAY iPod Doking Station C-SAFE KEYBOARD DIGITALE BOARD BOARD Antenna WIRELESS Inlet...

  • Page 34: Led Display Boards

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 3.2. LED DISPLAY BOARDS 3.2.1. 500SP ARM B OARD The display contains only one board which comprises the CPU, an ARM microprocessor, its logic circuits and a FLASH EPROM containing the operating program for the machine moreover, acts as the interconnection hub for all the components of the display and serves as the point of connection with the brake Board.

  • Page 35: Arm Board

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 3.2.2. 700 ARM B OARD The Display contains only one board which comprises an ARM microprocessor, its logic circuits and a FLASH MEMORY containing the operating program for the machine moreover, acts as the interconnection hub for all the components of the display and serves as the point of connection with the Brake Board.

  • Page 36: Visio Display Board

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 3.3. VISIO DISPLAY BOARD 3.3.1. 700 CPU B OARD Circuit Board includes: microprocessor, control logic, first FLASH MEMORY(containing the Operating System), a second FLASH, partitioned in two sections (HD1 and HD2) the first used for the training program of the machine, for storing video and other information/support material, the second partition for saving messages coming from the COMMUNICATOR and a third FLASH MEMORY(HD3) used for a back-up process.
  • Page 37 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 3.3.2. INVERTER This device powers the LCD Display lamps. It receives DC power supplies (12Vdc supply and 3.3Vdc enable signal) from the CPU Board, and generates the AC voltage (380 Vac) needed to power the LCD.

  • Page 38: Wireless Network Board (Without Cables)

    • IPTV: NOT usable with Wi-Fi network; for this application, use of a wired network is essential. There are 2 different models of Wi-Fi network board used by Technogym, one produced by VIA and the other by Billionton. The 2 boards, as you can see in the picture below, are physically different and can be identified one from the other.

  • Page 39: Audio/Video External Device Connector Board

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 3.3.6. UDIO IDEO EXTERNAL DEVICE CONNECTOR BOARD The board is positioned on the rear of the display of the equipment and makes available some connectors for connecting Audio / Video source and the external display on the base-band of LCD. 3.3.7.

  • Page 40: Optional Accessories

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 3.3.10. O PTIONAL CCESSORIES 3.3.10.1. iPod docking station It is the device that allows to plug & store iPod models, in a safe docking station and to control it from the ACTIVE Wellness TV interface.

  • Page 41: Cardio Receiver Board

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 3.4. CARDIO RECEIVER BOARD 3.4.1. HR/HS (C HEST BELT ENSOR The receiver reception area is approximately a circle with a 90cm radius. If there is electromagnetic noise produced by high voltage lines, radio transmitters, monitors, motors ecc…...

  • Page 42: Hr (Chest Belt)

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 3.4.2. HR (C HEST This board manages the signal received from the Telemetric Transmitter (Chest Belt), used by the user when exercising. The Board receives the +5Vdc power supply, from the Display Board. The Receiver Board, communicate with the Display Board in a negative logic mode.

  • Page 43: Brake Board

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 3.5. BRAKE BOARD At the moment there are 2 models of Brake board which have to be used on version: powered and self-powered (500SP/700SP), due to the fact they need different characteristics. Each brake board consists of: 1.

  • Page 44: Electromagnetic Brake

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 3.6. ELECTROMAGNETIC BRAKE This is an eddy current brake, consisting of a flywheel weight and a flat copper disk that rotates in the air gap of a winding. Variations in the winding current produce changes in the magnetic field, which in turn varies the eddy currents induced within the copper disk and hence its resistance to "vertical"...

  • Page 45: Power Entry Module

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 3.9. POWER ENTRY MODULE Only for models: POWERED. This is a module consisting of: • power inlet socket; • power outlet socket; • fuse-holder for protecting line voltage and neutral with two 3.15A fast-blow fuses. It is situated on the side of the rear footboard.

  • Page 46: Battery

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 3.11. BATTERY Only for models: SELF-POWERED. This is a 12 V – 4.5 AH battery which, in the self-powered version, supplies the machine whenever the alternator is unable to produce a sufficient voltage for powering the machine, and for at least 30 seconds after the user has stopped pedalling to allow data to be saved in memory.

  • Page 47: Brake Control

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 3.13. BRAKE CONTROL 3.13.1. M ECHANICS The motion of the pedals imparts a rotation to the primary shaft via the belts connected to the 2 pedals. The primary shaft is connected to the secondary shaft and so to the brake, by means of a belt. The speed sensor attached to the frame detects the heads of the screws which secure the disk to the flywheel, and generates a signal proportional to the speed.
  • Page 48 In all that cases, the Brake Board interrupts the supply of current to the brake, the green LED changes from being steadily on to blinking and sends an error message to the Display Board which displays the “THE EQUIPMENT IS BLOCKED CONTACT TECHNOGYM TECHNICAL SUPPORT (X)” where “X” represents the Error Code detected.

  • Page 49: The Signals Involved

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 3.13.3. T HE SIGNALS INVOLVED The machine uses the following control signals: • RS-485 Signal This is a digital signal exchanged between the Brake Board and the Display Board. There is no provision for monitoring its state.
  • Page 50 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 Page intentionally left blank. Pagina 3.18...

  • Page 51: Accessories

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 4. ACCESSORIES 4.1. CARDIO THEATER CONNECTION Only for LED version The machine can be connected to the Cardio Theater by means of the RJ45 connector on the C-Safe board. The Cardio Theater unit must be provided with a power cable having the following pin-out: RJ45 Connector Signal +5Vdc...

  • Page 52: Pc Link For Programming

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 4.2. PC LINK FOR PROGRAMMING Only for LED version The machine can be connected to a PC for programming by means of the RJ45 connector on the C- Safe board. The cable to use must be wired as follows: WARNING: for the numbering of the pins, on RJ45 connector, please refer to the diagram below:...

  • Page 53: Monitor Plug For C-Safe Port

    USB recovery stick and a correct configuration for internet service (if the infrastructure has been properly arranged). The code to be used for this upgrade ATS600 CAUTION: this procedure must mandatory be done by a TECHNOGYM qualified engineer. Pagina 4.3...

  • Page 54: Upgrade From Led To Visioweb

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 4.4.3. U RADE FROM ISIO There are upgrade kits available for converting Excite + machines from the version with traditional LED Display to the VISIO Display. The kit includes all components needed to install the kit and installation instructions. The table below gives the codes of the kits, to be chosen according to the TV standard used in the installation country: VISIO UPGRADE KIT...

  • Page 55: Installation Instructions

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 5. INSTALLATION INSTRUCTIONS 5.1. SPECIFICATIONS AND REQUIREMENTS For correct machine installation, make sure that: 1. The machine is installed on a level surface that is free of vibrations and has sufficient carrying capacity for the combined weight of the machine and user.

  • Page 56: Equipement Moving

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 5.2. EQUIPEMENT MOVING You can move the machine using a dolly (Figure 5.2-1) or an hand trolley (Figure 5.2-2), following the indications reported in the picture below. Figure 5.2-1 WARNING: insert the base of the trolley between the casing and the frame of the machine.

  • Page 57: Minimum Requirements And Specifications Of Signal Antenna

    5.3. MINIMUM REQUIREMENTS AND SPECIFICATIONS OF SIGNAL ANTENNA All the information about the minimum requirements concerning the antenna signal are detailed in the proper manual “Electrical and antenna requirements” you can find and download into the Technogym Direct. Pagina 5.3...

  • Page 58: Installation

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 5.4. INSTALLATION To correctly install the machine, proceed as follows: 1. Ensure that the specifications and requirements for installation have been met (see paragraph: 5.1. “Specifications and requirements”). 2. Position the machine as specified above, on a level surface that is free of vibrations and has sufficient carrying capacity for the combined weight of the machine and user.

  • Page 59: Troubleshooting

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 6. TROUBLESHOOTING The troubleshooting procedures are illustrated by means of flow diagrams. To facilitate interpretation of these diagrams, the following standard box shapes are used: This type of box is the START point of the troubleshooting procedure.

  • Page 60: Troubleshooting Menu: Led Models

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 6.1. TROUBLESHOOTING MENU: LED MODELS Te configuration procedure is invoked when the machine is in Stand-By mode, using a different procedure for the 500 and 700 models. 6.1.1. CCESSING CONFIGURATION OF MODELS Simultaneously press the ENTER, ↑, CLEAR keys.

  • Page 61: Automatic Test

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 TROUBLESHOOTING AUTOMATIC TEST MANUAL TEST MAN.KEYBOARD I2C Devices Test TEST LED Test TGS COM Test SERIAL PORTS Low Kit COM Test TEST CSafe COM Test To scroll through the list of available functions, press the + or – speed keys to display the next or the preceding item;...

  • Page 62: Led Test

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 6.1.3.2. LED Test The LED test checks the functioning of the display by lighting all the LEDs in the matrix. It also tests the buzzer by changing the frequency to produce a variation in the tone of the sound. There is no message displayed concerning the outcome of this test, which must therefore be checked visually.

  • Page 63: Troubleshooting Menu: Visio Model

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 6.2. TROUBLESHOOTING MENU: VISIO MODEL The procedure is activated by pressing the top right-hand corner, the bottom left-hand corner and the bottom right- hand corner of the screen in that sequence when the equipment is in Stand-By, as shown in the figure below. A new display will appear from which you can gain access to the various configuration menus, by entering the password on the number keyboard: 2501...

  • Page 64: The Display Fails To Illuminate

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 6.3. THE DISPLAY FAILS TO ILLUMINATE 6.3.1. MODELS THE DISPLAY DOES NOT ILLUMINATE Plug the machine into a Does the wall outlet supply the correct voltage? working electrical outlet Replace the mains lead Is the mains lead OK? Are the fuses OK?
  • Page 65 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 Is the voltage at the input Is the voltage at the Replace the power of the Brake Board output of the power entry entry module correct? module correct? Replace Chack the cable that Are the voltages at the CU309 cable...

  • Page 66: Sp Models

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 6.3.2. MODELS 6.3.2.1. The Display does not illuminate THE DISPLAY DOES NOT ILLUMINATE Correct operation: after 30 seconds without Is the user pedaling? pedaling the machine switches off Are the LEDs on the Replace the Display Board lit on? Display Board...
  • Page 67 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 Is the RPM signal and the Replace the DC voltage at the input to Replace the Stator Brake Board the Brake Board correct? Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: To speed up the troubleshooting procedure, check the state of the power indicator LEDs on the various circuit boards.

  • Page 68: The Display Doesn't Remain On When Stopping The Execution Of The Exercise

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 6.3.2.2. The Display doesn’t remain on when stopping the execution of the exercise THE DISPLAY DOESN'T REMAIN ON WHEN STOPPING THE EXECUTION OF THE EXERCISE Measure the battery . Carge and/or repalce There are the 12Volt? the battery...
  • Page 69 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Check if the fuse on the ELT-01 cable is whole. If necessary replace the F5A fuse (A) indicated in the figure follows.

  • Page 70: Visio Models

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 6.3.3. VISIO MODELS THE DISPLAY DOES NOT ILLUMINATE Plug the machine into Does the wall outlet supply the a working correct voltage? electrical outlet Is the power supply cable Replace thecable Are the fuses OK? Replace the fuses...
  • Page 71 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 Replace the LCD Inverter. Defective LCD Inverter Does the problem persist? Replace the LCD. Replace the Does the problem Defective LCD CPU Board persists? Continued on following page..Pagina 6.13...
  • Page 72 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 Is the v oltage at the Is the v oltage at the input Replace the power output of the power entry of the Brake Board entry module module correct? correct? Replace CU312 cable...
  • Page 73 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Check the LED 1 (green) of the Display Board, is correctly lit on. Place the tester probes across pins 3 and 1 of CN4 connectors on the Brake board.

  • Page 74: The Touch Screen Does Not Work / It's Not Calibrated

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 6.4. THE TOUCH SCREEN DOES NOT WORK / IT’S NOT CALIBRATED Only for VISIO models. For the following menu, please refer to the relevant chapter in the VISIO manual. 6.5.

  • Page 75: The Ipod Does Not Work

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 6.8. THE IPOD DOES NOT WORK Only for VISIO models. THE iPOD DOES NOT WORK Check the audio connection system Enter the audio/video files Is the iPod detected by the lists.
  • Page 76 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 Is the v oltage at the output of Replace the CPU Board the CPU Board correct? Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Switch on the machine, connect the iPod on the docking station and check that the device is correctly detected by the machine.

  • Page 77: Message On Display "The Equipment Is Locked (Com)

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 6.9. MESSAGE ON DISPLAY “THE EQUIPMENT IS LOCKED (COM)” This error message can be caused by loss of communication between the High Lit and Low Kit and a 'possible interruption during SW loading/upgrade. The error is displayed by a massage and stored in the “Errors Log”...

  • Page 78: There Is No Resistance

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 6.10. THERE IS NO RESISTANCE The machine will not produce resistance if: • the display board is not receiving a speed signal; • the Brake Board is not generating current; •...
  • Page 79 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Place the tester probes across pins 1 and 2 of the connector CN2 on the Brake Board and exercise at a speed of 60RPM.

  • Page 80: The Resistance Is Incorrect

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 6.11. THE RESISTANCE IS INCORRECT The machine will produce an incorrect resistance if: • the mechanical components are not in perfect condition; • the speed measurement is incorrect; • the Brake Board is defective;...
  • Page 81 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Carry out the Standard Settings procedure as detailed in the relevant paragraph of the Service menu.

  • Page 82: The Speed Signal Is Incorrect

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 6.12. THE SPEED SIGNAL IS INCORRECT The speed signal is incorrect if: • The brake disk is incorrectly fixed to the flywheel; • The speed sensor is defective; • The Brake Board is defective. THE SPEED SIGNAL IS INCORRECT Carry out the Standard Setting...
  • Page 83 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Carry out the Standard Setting procedure as detailed in the relevant paragraph of the Service menu.

  • Page 84: The Machine Does Not Read The Tgs

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 6.13. THE MACHINE DOES NOT READ THE TGS The machine displays this error if the TGS reader is not working properly, or if it is not supplied by the CPU/ARM Board. THE MACHINE DOES NOT READ THE TGS Is the voltage at the input to the...
  • Page 85 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: In Place the tester probes across pins 1 and 3 of connector CN1 of the TGS reader. The measured value should be +12Vdc.

  • Page 86: There Is No Heart Rate Signal

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 6.14. THERE IS NO HEART RATE SIGNAL 6.14.1. HR/HS R ECEIVER AND SENSOR 700 models HUMAN BODY “CONTINUITY”: it’s well known that for somebody it’s very difficult, nearly impossible, to measure their HR using the hand sensors. This due to a lot of possible causes which could fake the “quality”...
  • Page 87 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 THERE IS NO HR SIGNAL (Hand Sendor) Check if using a chest belt that you are sure it's ok, it works properly. The problem persists? Check if the +5Vdc are at the Check if the SW and the input of Receiver Board.
  • Page 88 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 Check the SW and the grounding of the Receiver Board. The problem persists? Check the connecting cable between High Kit and Low Kit. Its OK? Receiver Board defective. Replace. Pagina 6.30...
  • Page 89 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Place the tester probes across pins 1 and 2 on the connector HD4 of receiver. The measured value should be +5Vdc.

  • Page 90: Hr/Hs Receiver (Chest Belt)

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 6.14.2. HR/HS R ECEIVER HEST 700 models CORRECT USE OF THE CHEST BELT: Wear the chest belt taking care the area of contact with the body is humid in order to guarantee it proper works. THERE IS NO HR SIGNAL (Chest Belt)
  • Page 91 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 Check if it works properly using Chest Belt a chest belt you are sure it's ok. defective. The problem persists? Check the SW and the grounding of the Receiver Board. Problem persists? Check the properly functining of Receiver Board defective.
  • Page 92 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Place the tester probes across pins 1 and 2 on the connector HD4 of the receiver. The measured value should be +5Vdc.

  • Page 93: Hr Receiver (Chest Belt)

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 6.14.3. HR R ECEIVER HEST 500 models THERE IS NO HR SIGNAL (Chest Belt) Check if it works properly using Chest Belt a chest belt you are sure it's ok. defective The problem solved? Check the SW and the groundin...
  • Page 94 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Check the correct display SW version, according to the “EXCITE SW SMART TABLE” you can find in TG Direct section.

  • Page 95: The Telemetric Heart Rate Signal Is Incorrect

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 6.15. THE TELEMETRIC HEART RATE SIGNAL IS INCORRECT 6.15.1. C HEST CORRECT USE OF THE CHEST BELT: Wear the chest belt take care the area of contact with the body is humid in order to guarantee it proper works. THE TELEMETRIC HR SIGNAL IS INCORRECT (Chest belt)
  • Page 96 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 Are there sources of Receiver Board defective. electromagnetic noise near the Replace it. receiver? The problem does not depend on the equipment Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Check the correct display SW version, according to the “EXCITE SW SMART TABLE”...
  • Page 97 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 Take care of the following diagram to correctly position the machines: Figure 6.15-1 The active area of the transmitter is wider on the lateral side (130 cm) instead of the front or the back side (90 cm).
  • Page 98 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 Check if the receiver has been correctly mounted on the machine, as detail at paragraph: 7.4. “Disassembling the cardio receiver”. To check for electromagnetic noise near the machine, use Test Box Excite as detailed here below.

  • Page 99: Hand Sensor

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 6.15.2. H ENSOR HUMAN BODY “CONTINUITY”: it’s well known that for somebody it’s very difficult, nearly impossible, to measure their HR using the hand sensors. This due to a lot of possible causes which could fake the “quality”...
  • Page 100 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Check the correct display SW version, according to the “EXCITE SW SMART TABLE” you can find in TG Direct , section.

  • Page 101: Disassembly Of Components

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7. DISASSEMBLY OF COMPONENTS 7.1. DISASSEMBLING THE DISPLAY 7.1.1. 500SP VERSION Turn off the machine and unplug the mains lead from the wall outlet: 1. Back off the 4 screws (a) using a medium Phillips screwdriver.

  • Page 102: And 700Sp Version

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.1.2. 700SP VERSION Turn off the machine and unplug the mains lead from the wall outlet: 1. Back off the 4 screws (a) using a medium Phillips screwdriver. Figure 7.1-4 2.

  • Page 103: 700Visio Version

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.1.3. 700VISIO VERSION Turn off the machine and unplug the mains lead from the wall outlet: 1. Back off the 4 screws (a) using a medium Phillips Screwdriver. Figure 7.1-7 2.

  • Page 104: Disassembling Boards And Components

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.2. DISASSEMBLING BOARDS AND COMPONENTS 7.2.1. LED D (ARM B ISPLAY OARD Figure 7.2-1 Carry out the procedure described in paragraph: 7.1. “Disassembling the display”. Place the Display on a work bench: It is now possible to remove the following boards: The ARM board (A);...

  • Page 105: Arm Board (A)

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.2.1.1. ARM board (A) 1. Unplug the connectors highlighted in the figure. 2. Back off the 5 screws (c) using a medium Phillips Screwdriver. 1. Remove the ARM board (A). To reassemble the ARM board, carry out the above steps in reverse order.

  • Page 106: C-Safe Board (B)

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.2.1.2. C-Safe board (B) 1. Disconnect from the ARM board the connector highlighted in the figure. 2. Remove the hot glue that fix the board on the casing and remove the C-Safe board (B), sliding it upward.

  • Page 107: Visio Display 15" (Cpu Board)

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.2.2. VISIO D 15” (CPU B ISPLAY OARD Figure 7.2-4 Carry out the procedure described in paragraph: 7.1. “Disassembling the display”. Place the display on a work bench: It is now possible to remove the following components: •...

  • Page 108: Wireless Board (A)

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.2.2.1. Wireless board (A) 1. Unplug the 2 antenna connectors of the wireless board, highlighted in the figure. CAUTION: Pay particular attention to wireless antenna cables connectors, because extremely sensitive, moreover in case of disassembly, it is important to follow the cable routing as shown in Figure 7.2-8.
  • Page 109 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 To reassemble the antenna cables (X) and (Y), follow the routing shown below. The Dissipater (Z) is only on the ATSC and ISDB-T version. Figure 7.2-8 Pagina 7.9...

  • Page 110: Tuner Dvb-T Board (B)

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.2.2.2. Tuner DVB-T board (B) 1. Back off the 3 screws (a) using a medium Phillips Screwdriver. 2. Remove the protection guard of Tuner board (b). Figure 7.2-9 3. Back off the 3 spacers (c). 4.

  • Page 111: Tuner Board Atsc (B1) And Isdb-T (B2)

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.2.2.3. Tuner board ATSC (B1) and ISDB-T (B2) Figure 7.2-11 Carry out the procedure described in paragraph: 7.2.2.2 “Tuner DVB-T board (B)” at step (4). 1. Remove the Tuner board ver. ATSC (B1), or ver. ISDB-T (B2). 2.

  • Page 112: Lcd Inverter (C)

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.2.2.4. LCD Inverter (C) 1. Unplug the connectors highlighted in the Figure. 2. Back off the 4 screws (a), using a medium Phillips Screwdriver. 3. Remove the LCD inverter cover (b). Figure 7.2-13 4.

  • Page 113: Cpu Board (D)

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.2.2.5. CPU board (D) Figure 7.2-15 Carry out the procedure described in paragraph: 7.2.2.1 “Wireless board (A)” and 7.2.2.2 “Tuner DVB-T board (B)”. 1. Unplug the connectors highlighted in the figure. 2.

  • Page 114: Lcd (E) + Touch Screen

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.2.2.6. LCD (E) + Touch Screen Carry out the procedure described in paragraph: 7.2.2.5 “CPU board (D)”. 1. Back off the 6 screws (b) using a medium Phillips Screwdriver. 2.

  • Page 115: Headphone Jack (F)

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.2.2.7. Headphone Jack (F) 1. Unplug the connector highlighted in the figure. 2. Back off the 2 screws (a) using a small Phillips screwdriver. 3. Remove the Headphone Jack (F). To reassemble the Headphone Jack, follows the above steps in the reverse order.

  • Page 116: Dual Tgs Reader + Usb Port (G)

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.2.2.8. Dual TGS reader + USB port (G) 1. Unplug the cables highlighted in the figure. 2. Back off the 3 screws (a) using a medium Phillips Screwdriver. 3. Remove the TGS group and the USB port (G), as indicated in the figure at the side.

  • Page 117: Ipod Docking Station (H)

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.2.2.9. iPod Docking Station (H) 1. Lift the Docking Station covering cap up and back off the screw (a) using a medium Phillips screwdriver Figure 7.2-20 2. Unplug the cable highlighted in the figure and remove the iPod Docking Station (H).

  • Page 118: Frontal Plugs Tgs + Usb And Cover

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.2.2.10. Frontal plugs TGS + USB and cover 1. Back off the 4 screws (a) using a medium Phillips screwdriver. 2. Remove the frontal plug from the front side. To reassemble the Frontal plugs and USB port, follows the above steps in the reverse order.

  • Page 119: Disassembling The Keyboard / Touch Screen

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.3. DISASSEMBLING THE KEYBOARD / TOUCH SCREEN 7.3.1. LED K EYBOARD Carry out the procedure described in paragraph: 7.1. “Disassembling the display” to the point (3). Place the display assembly on a work bench: 1.
  • Page 120 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 To assemble a new keyboard: 1. Remove the backing film which protects the adhesive. 2. Insert the connector in the special slot on the display and connect it to the ARM Board. 3.

  • Page 121: Visio Version

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.3.2. VISIO VERSION For the Touch Screen disassembly, refer to the Display Board disassembling procedure described at the paragraph: 7.2.2.6 “LCD (E) + Touch Screen”. Pagina 7.21...

  • Page 122: Disassembling The Cardio Receiver

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.4. DISASSEMBLING THE CARDIO RECEIVER 7.4.1. HR/HS R ECEIVER HEST ENSOR Turn off the machine and unplug the mains lead from the wall outlet: 1. Back off the 6 screws (a) using a medium Phillips screwdriver.
  • Page 123 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 To reassembly the receiver: 1. On the Cardio Receiver is possible to see the coil (e) and the connectors (f) and (g). 2. Connect the cables to the receiver, as in the figure to side.

  • Page 124: Hr Receiver (Chest Belt)

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.4.2. HR R ECEIVER HEST Carry out the procedure described in paragraph: 7.4.1. “HR/HS Receiver (Chest Belt / Hand Sensor)” up to step (4). 1. Unplug the connector cable (a) from the receiver.

  • Page 125: Diasassembling The Handlebar

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.5. DIASASSEMBLING THE HANDLEBAR 1. Back off the 6 screws (a) using a medium Phillips screwdriver. 2. Lift up the upper casing (b). Figure 7.5-1 3. Back off the 4 screws (b) with a 6mm hexagonal wrench.

  • Page 126: Disassembling The Sensor

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.6. DISASSEMBLING THE SENSOR Turn off the machine and unplug the mains lead from the wall outlet: For each sensor: a. Back off the 2 screws (a) using a medium Phillips screwdriver.

  • Page 127: Disassembling The Guards

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.7. DISASSEMBLING THE GUARDS Turn off the machine and unplug the mains lead from the wall outlet. 1. Back off the 5 screws (a), using a 4mm hexagonal wrench, on both sides of the machine.
  • Page 128 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7. Back off the screw (e) on both side of the machine, using a 5mm hexagonal wrench. 8. Pull out the central guard from the top. Figure 7.7-4 9. Remove the sweat protection guard (e1) if necessary.

  • Page 129: Disassembling The Upper Column

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.8. DISASSEMBLING THE UPPER COLUMN Carry operations described paragraphs: 7.7. “Disassembling the guards”, only the anterior guard. 1. Back off the screws (a) using a 17mm wrench. Figure 7.8-1 2.

  • Page 130: Disassembling The Brake Board Box

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.9. DISASSEMBLING THE BRAKE BOARD BOX Carry operations described paragraphs:7.7. “Disassembling the guards” fino al punto (4). 1. Back off the 2 screws (a), using a 4mm hexagonal wrench. 2.

  • Page 131: Disassembling The Footboards

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.10. DISASSEMBLING THE FOOTBOARDS 1. Back off the 4 nuts (a) with a 10mm wrench. 2. Remove the footboard. To reassemble the footboards, carry out the above steps in reverse order. Figure 7.10-1 Pagina 7.31...

  • Page 132: Disassembling The Footboard Lever Belt

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.11. DISASSEMBLING THE FOOTBOARD LEVER BELT Carry operations described paragraphs: 7.7. “Disassembling the guards”. 1. Push down the pedal on the side of the belt that is being disassembled, in such a way that the belt cam is in the position shown in the figure.
  • Page 133 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 5. Unscrew the tie-rod (c) from the fastener on the belt using an 8mm wrench, without moving the nut (d). 6. Separate the tie-rod from the fastener on the belt, pulling it out as illustrated in the figure CAUTION: During reassembly, lock down the tie-rod (c) using a torque...

  • Page 134: Disassembling The Footboards (New Vwrsion)

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.12. DISASSEMBLING THE FOOTBOARDS (NEW VWRSION) Valid for the following Serial Numbers (S.N.):  D4963L: From D4963L08000033 up to all S.N.  D4983D: From D4983D08000372 up to all S.N. ...
  • Page 135 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 Be carefully to reinsert the plastic spacer (c) on the ball joints, in the same position. Figure 7.12-3 5. Back off the fixing lever screw, using a ratchet wrench and a 17mm socket wrench and remove the two washers, as shown in the figure at the side.
  • Page 136 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 To reassembly the lever, carry out the above steps in reverse order. CAUTION: To easily reassembly the lever, avoiding to damage the internal bearings special (0T020901AA). 7. Screw completely in the special tool (e) on the pin frame (f).

  • Page 137: Disassembling The Levers Tensioning Spring

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.13. DISASSEMBLING THE LEVERS TENSIONING SPRING Carry operations described paragraphs: 7.7. “Disassembling the guards”, only the anterior guard. 1. Pull up the pedal opposite the spring that is being disassembled, in order to unload the spring as much as possible.
  • Page 138 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 To reassemble the spring and the cam, carry out the above steps in reverse order. CAUTION: The cams used on the two sides of the machine, are both the same part so check the proper point of connection for spring and belt.

  • Page 139: Disassembling The Brake Winding

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.14. DISASSEMBLING THE BRAKE WINDING Carry operations described paragraphs: 7.7. “Disassembling the guards”, only the anterior guard. 1. Unplug the 2 faston connectors (a) from the winding. 2. Unplug the connector circled in the figure at left.

  • Page 140: Disassembling The Secondary Shaft Group

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.15. DISASSEMBLING THE SECONDARY SHAFT GROUP Carry operations described paragraphs: 7.7. “Disassembling the guards”, only the anterior guard. 1. Remove the electronic box from the frame of the machine. 2.

  • Page 141: Powered Models

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.15.1. P OWERED MODELS 6. Remove the secondary shaft assembly from the belt and place it on a work bench. 7. Remove the spacer (d) and the pin (e) from the flywheel assembly.

  • Page 142: Self-Powered Models

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.15.2. S POWERED MODELS 9. Back off the two screws (g) using a 3mm hexagonal wrench. 10. Back off the grub screw (h) using a 2.5mm hexagonal wrench. 11. Remove the piece (i). 12.
  • Page 143 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 To disassemble the copper disk: 14. Back off the 6 screws (f) using a 4mm hexagonal wrench. CAUTION: Take particular care with the copper disk, as it bends easily and then cause problems...

  • Page 144: Disassembling The Primary Shaft Group

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.16. DISASSEMBLING THE PRIMARY SHAFT GROUP Carry out the operations described in paragraph 7.7. “Disassembling the guards”. 1. Push down the pedal on the side of the belt that is being disassembled, in such a way that the belt cam is in the position shown in the figure.
  • Page 145 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 10. Back off the grub screws (e) using a 3mm hexagonal wrench, on both the bearings. 11. Remove the bearings from the primary shaft Figure 7.16-1 12. Remove from the shaft the plastic washers (f) and the free wheel (g) (the washers are one on the external side and two on the internal side of the free wheel).

  • Page 146: Disassembling The Connection Belt Between Primary An D Secondary Shaft

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.17. DISASSEMBLING THE CONNECTION BELT BETWEEN PRIMARY AN D SECONDARY SHAFT To disassemble the connection belt between the primary and secondary shaft, it needs to remove the primary shaft assembly and the secondary shaft assembly as detailed in paragraphs: 7.15. “Disassembling the secondary shaft ”...

  • Page 147: Disassembling The Speed Sensor

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.18. DISASSEMBLING THE SPEED SENSOR Only for POWERED models. Carry operations described paragraphs: 7.7. “Disassembling the guards”, only the anterior guard. 1. Back off the 2 screws (a) using a 4mm hexagonal wrench.

  • Page 148: Disassembling The Power Entry Module

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.19. DISASSEMBLING THE POWER ENTRY MODULE Turn the machine over on one side. 1. Back off the screws (a) using a medium Phillips screwdriver. 2. Remove the power entry module plate covering (b).

  • Page 149: Disassembling The Platforms

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.20. DISASSEMBLING THE PLATFORMS Carry out the operations described in paragraph 7.7. “Disassembling the guards” for removing the front guards. To disassemble the front platform: 1. Turn the machine over on one side, resting the frame on a box to keep the platform raised off the ground.

  • Page 150: Disassembling The Battery

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 7.21. DISASSEMBLING THE BATTERY Only for SELF-POWERED models. Carry out the operations described in paragraph 7.7. “Disassembling the guards”. 1. Remove the 2 cable ties (a). 2. Unplug the 2 faston (b) and remove the battery, replace if is necessary.

  • Page 151: Adjustments

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 8. ADJUSTMENTS 8.1. BELT TENSION Carry out the operations described in paragraph 7.7. “Disassembling the guards” for removing the front guard. 1. Back off the screws (a) and adjust the tension of the belt by acting on the screw (b).

  • Page 152: Speed Sensor Position

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 8.2. SPEED SENSOR POSITION Carry out the operations described in paragraph 7.7. “Disassembling the guards”. 1. Back off the 2 screws (a) and shift the speed sensor support to the side, so that it is 0.7mm from the screws on the copper disk.

  • Page 153: Brake Winding Position

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 8.3. BRAKE WINDING POSITION Carry out the operations described in paragraph 7.7. “Disassembling the guards”. 1. Back off the 2 screws (a) and position the brake winding support (b) so that it is centred on the copper disk, using a 1mm thickness gauge.

  • Page 154: Align The Belt Connecting The Primary And Secondary Shafts

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 8.4. ALIGN THE BELT CONNECTING THE PRIMARY AND SECONDARY SHAFTS Carry operations described paragraph: 7.7. “Disassembling the guards” for disassembling the front guard. 1. Check that the pulley on the primary shaft is aligned with the sprocket on the secondary shaft using a straight reference rod, and adjust the bridge bearings if needed, moving...

  • Page 155: Footboard Distance

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 8.5. FOOTBOARD DISTANCE Figure 8.5-1 Carry out the operations described in paragraph: 7.7. “Disassembling the guards”, only the posterior guard. 1. Back off the counter nut (a) using a 17mm wrench. Acting on the Shock absorber (b) with a 13mm wrench, for adjusting the distance between the footboards, in stand-by position, look again.

  • Page 156: Tie Rod Length

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 8.6. TIE ROD LENGTH Adjust the length of the tie rods according to the data, for each of them, in the following figures. Figure 8.6-1 Figure 8.6-2 Figure 8.6-3 Figure 8.6-4 Figure 8.6-5 Continued on following page...
  • Page 157 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 Figure 8.6-6 Figure 8.6-7 CAUTION: During reassembly procedure lock down the ball joints using a torque wrench setting of 22Nm, excepting the ones in Figure 8.6-4 and Figure 8.6-7, which need a tightening torque wrench setting of 25Nm.

  • Page 158: The Machine Is Not Flat

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 8.7. THE MACHINE IS NOT FLAT This problem may be due to the positioning of the machine on a not flat surface. To resolve this problem is necessary to act on foot adjustment. Figure 8.7-1 The equipment is levelled by adjusting the two front feet and the central foot: 1.

  • Page 159: Machine Configuration

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 9. MACHINE CONFIGURATION 9.1. USER MENU CONFIGURATION: 500LED MODELS The machine configuration procedure is invoked, when the machine is in standby mode, by simultaneously pressing the keys ENTER, ↑, CLEAR. The following prompt appears on the display: ENTER PASSWORD: To access the procedure, type in the password 2406 and press ENTER to confirm.

  • Page 160: Language

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 To scroll through the list of available functions, press the + or – speed keys to display the next or the preceding item; confirm the choice by pressing ENTER. To cancel the operation, press the CLEAR key for a few seconds.

  • Page 161: Pause Time

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 9.1.4. AUSE TIME It is possible to set a maximum pause time for each exercise, ranging from 10 to 999 seconds. To change the setting, when the display shows the currently selected maximum time: PAUSE TIME xxx Press the ENTER key to change the value: The current parameter value starts to blink on the display;...

  • Page 162: Default Weight

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 9.1.7. EFAULT WEIGHT It is possible to set the default weight for a generic user, ranging from 10 to 99 kilograms. To change the setting, when the display shows the currently selected default weight: DEFAULT WEIGHT KG xx Press the ENTER key to change the parameter: The current parameter value starts to blink on the display;...

  • Page 163: Default Distance

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 9.1.10. D EFAULT DISTANCE It is possible to set the default distance for an exercise session, with values ranging from 1 to 999. To change the setting, when the display shows the current value: DEFAULT DISTANCE KM xxx Press the ENTER key to modify the value: The current parameter value starts to blink on the display;...

  • Page 164: Modifiable Target Frequencies

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 9.1.13. M ODIFIABLE TARGET FREQUENCIES It is possible to enable or disable modification of the target heart rate during a constant heart rate exercise. To change the selection, when the display shows the current setting: HR : xxx Press the +/- GOAL number keys to select the desired option out of those listed in the table below: MODIFIABLE <default>...

  • Page 165: Format P&Pkey

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 9.1.16. F P&P ORMAT This function formats a TGS key for Plug&Play mode operation. To select the function, when the display shows: FORMAT P&P Press ENTER to confirm. At the end of the formatting procedure, hold down the CLEAR key for a few seconds to exit.

  • Page 166: User Menu Configuration: 700Led Models

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 9.2. USER MENU CONFIGURATION: 700LED MODELS The machine configuration procedure is invoked, when the machine is in standby mode, by simultaneously pressing the keys ENTER PASSWORD: 2406 and press ENTER to confirm. At this point the To access the procedure, type in the password machine display begins showing the current configuration, structured as in the diagram below: USER MENU...

  • Page 167: Language

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 9.2.1. ANGUAGE After selecting a language from the list of those available, all messages subsequently displayed by the machine will be in the chosen language. To change the selection, when the display shows the current setting: LANGUAGE : xxx Press the +/- GOAL keys to select the desired language from the options available.

  • Page 168: Cooldown Time Xxx

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 9.2.5. OOLDOWN TIME It is possible to set the cooldown time for each exercise, ranging from 5 to 180 seconds. To change the setting, when the display shows the currently selected maximum time: COOLDOWN TIME xxx Press the ENTER key to change the value: The current parameter value starts to blink on the display;...

  • Page 169: Modifiable Target Heart Rate

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 9.2.8. ODIFIABLE TARGET HEART RATE It is possible to enable or disable modification of the target heart rate during a constant heart rate exercise. To change the selection, when the display shows the current setting: HR : xxx Press the +/- GOAL number keys to select the desired option out of those listed in the table below: MODIFIABLE <default>...

  • Page 170: Enable Multi-Language Mode

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 9.2.12. E NABLE MULTI LANGUAGE MODE The machine can be configured to allow selection of the language at each session. To change the selection, when the display shows the current setting: LANGUAGE : xxx Press the +/- GOAL number keys to select the desired option out of those listed in the table below: ANGUAGE...

  • Page 171: Service Menu Configuration: Led Models

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 9.3. SERVICE MENU CONFIGURATION: LED MODELS The configuration procedure is invoked when the machine is in standby mode, using a different procedure for the 500 and 700 models. 9.3.1. CCESSING CONFIGURATION OF MODELS Simultaneously press the ENTER, ↑, CLEAR keys.
  • Page 172 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 TECHNICAL LOW KIT PARAM. CONFIGURATION OPERATING DATA ERRORS LOG STANDARD SETTINGS LOW KIT MENU HIGH KIT VERSION BOOT VERSION KEY READER VERS. To scroll through the list of parameters, press the + or – effort level keys to display the next or the preceding item.

  • Page 173: Low Kit Parameter

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 9.3.3. OW KIT PARAMETER This function provides access to parameters used for modifying certain settings of the lower assembly. To access this menu, when the display shows: LOW KIT PARAM. press ENTER.

  • Page 174: Default Setting

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 9.3.3.3. Default Setting To load the default parameter values, scroll using the +/- effort level keys until the display shows: DEFAULT SETTING ? Press ENTER. display shows: CONFIRM ? press ENTER to write the default values to the low kit, and return to the upper menu level by pressing CLEAR for a few seconds.

  • Page 175: Operating Data

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 9.3.4. PERATING DATA This function makes it possible to access the machine usage data stored in the low kit. To access this menu, when the display shows: OPERATING DATA press ENTER.

  • Page 176: Write To Low Kit

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 9.3.4.2. Write to low kit To write the values of the currently displayed parameters to the low kit, scroll using the +/- keys until the display shows: WRITE TO LOW KIT ? press ENTER to write the new data to the low kit, and return to the upper menu level by pressing CLEAR for a few seconds.

  • Page 177: Errors Log

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 9.3.5. RRORS LOG This function accesses the machine’s error history log. To access this menu, when the display shows: ERRORS LOG press ENTER. This function is structured as follows: READ FROM ERRORS LOG LOW KIT ?

  • Page 178: Com.fault X

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 9.3.5.3. COM.Fault This is a counter that displays the number of errors in serial communication between the upper and the lower kit. This counter increase each time a communication fault is detected. Scroll using the +/- keys until the display shows: COM.FAULT X To reset it press ENTER, the LED display shows:...

  • Page 179: Standard Settings

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 9.3.6. TANDARD SETTINGS This function clears the operating data of the machine and simultaneously resets the brake board parameters to their default values. To access this menu, when the display shows: STANDARD SETTINGS ? press ENTER, the following message appears: CONFIRM ?

  • Page 180: Low Kit Fault Code

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 9.3.7.2. Low Kit fault code This function displays the error code that is blocking the low kit. To access this menu, when the display shows: LOW KIT FAULT CODE press ENTER, the following message appears: FAULT=XX In case of FAULT=00, the board is not in an error condition.

  • Page 181: Config.: Visio - Visioweb User Menù

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 9.4. CONFIG.: VISIO - VISIOWEB USER MENÙ The procedure is activated by pressing the top right-hand corner, the bottom left-hand corner and the bottom right-hand corner of the screen in that sequence, in Stand-By, as shown in the figure below: A new display will appear from which you can gain access to the various configuration menus, by entering the password on the number keyboard: 2406...

  • Page 182: Service Menu Config.: Visio - Visioweb

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 9.5. SERVICE MENU CONFIG.: VISIO - VISIOWEB The procedure is activated by pressing the top right-hand corner, the bottom left-hand corner and the bottom right-hand corner of the screen in that sequence, in Stand-By, as shown in the figure below: A new display will appear from which you can gain access to the various configuration menus, by entering the password on the number keyboard: 2501...

  • Page 183: Table Of Configuration Parameters

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 9.5.1.1. Table of configuration parameters To correctly display the parameter values, you need to load them from the low kit, using the “Read from low kit” function. After any changes to the parameter values, you need to save them in the low kit using the “Write to low kit”...
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  • Page 185: Updating The Sw

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 10. UPDATING THE SW The procedure is activated by pressing the top right-hand corner, the bottom left-hand corner and the bottom right-hand corner of the screen in that sequence when the equipment is in Stand-By, as shown in the figure below.
  • Page 186 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 Page intentionally left blank. Pagina 10.2...

  • Page 187: Functional Test Md Models

     That the exercises are performed according to the biomedical specifications for which the medical device was designed. Technogym® ensures its own safety standards by means of the following tools and activities:  ISO 9001/2000 certification of the company;  Certification of the device in compliance with medical regulations 60601-1 and 60601-1-2;...
  • Page 188 Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 First of all, check the resistance on the tester probes is approximately 0Ω. Pagina 11.2...

  • Page 189: Mechanical Testing Of Security

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 11.2. MECHANICAL TESTING OF SECURITY 11.2.1. C HECKING THE ASSEMBLY OF THE TRANSMISSION AND LEVERS SYSTEMS Check the correct assembly of the: levers, footboards and brake components. In particular, make sure that: 1.

  • Page 190: List Of Critical Spare Parts

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 11.4. LIST OF CRITICAL SPARE PARTS Technogym medical devices are identified by “Serial N” plates that allow them to be tracked throughout the useful life-span of the device. Just as for products, there is also a list of so-called CRITICAL components which, through the SN, must be guaranteed as traceable.

  • Page 191: Scheduled Maintenance

    The EXTRAORDINARY maintenance operations have to be performed by a TG qualified technician specially trained by Technogym. They consist of the set up, the start up, all the inspections and service operations and the adjustments the machine can need to guarantee a good state of wear and the proper functioning conditions.

  • Page 192: Ordinary Maintenance Operation

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 12.1. ORDINARY MAINTENANCE OPERATION 12.1.1. S ETTING UP THE OPERATION AILY 1. Turn off the machine by placing the switch in position 0 (OFF). 2. Unplug the mains lead from the wall outlet. 12.1.2.

  • Page 193: Extra-Ordinary Maintenance Operations

    HECKING THE STATE OF WEAR OF THE PEDAL LEVER BELT 1. Check the state of wear of the pedal lever belt, inspecting their entire length and. If any anomalies are found, call in the authorized Technogym Technical Service. 12.2.5. C HECKING THE AMOUNT OF PLAY ON THE BALL JOINTS 1.

  • Page 194: Checking The Display

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 12.2.9. C HECKING THE DISPLAY 1. Check the operation of all the keys on the keyboard. 2. Check the operation of all the LEDs and the buzzer. 3. Check VISIO Touch Screen calibration. 12.2.10.

  • Page 195: Appendix

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 13. APPENDIX 13.1. PASSWORD MENUTABLE The configuration menus available and their corresponding access passwords are shown below: PASSWORD LIST Configurazione tecnica; 2501 Technical configuration; VISIO 2502 Upload/ Network page; VISIO Scrivi il Serial Number;...

  • Page 196: Required Tools

    Cardio WAVE EXCITE +: Service & maintenance manual - rev. 4.1 13.2. REQUIRED TOOLS The following tools are required for carrying out the various disassembly, adjustment and maintenance action on the machine: • Small Phillips screwdriver; • Medium Phillips screwdriver; •...
  • Page 198 TECHNOGYM S.p.A. Via Calcinaro, 2861 47521 Cesena (FC) ITALIA Tel.: +39-0547-56047 Fax: +39-0547-650150 e-mail: service@technogym.com 0SM00386AA-IT...

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