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The information in this manual is intended for QUALIFIED TECHNICAL PERSONNEL, who have been specifically trained by Technogym S.p.A. and are qualified to carry out fine-tuning and start- up of the equipment, as well as major maintenance work and repairs, requiring in-depth under- standing of the equipment, how it works, its safety devices and maintenance procedures.
Installation Manual UNITY 3.0- Rev. 1.0 GENERAL WARNINGS INTRODUCTION This document has been prepared specifically for Technogym After Sales Service, with the aim of providing authorised personnel with the information for carrying out repair operations in the correct manner. A thorough understanding of the technical data contained herein is absolutely fundamental in order for the operator to achieve the highest level in professional training.
Installation Manual UNITY 3.0- Rev. 1.0 USEFUL ADVICE Technogym advises you to plan your technical assistance task in the following way: Carefully assess the impressions reported by the Customer regarding the equipment’s operating faults and ask questions suitable to clarify the signs of the defect.
EXCITE+ equipment with broken VISIO/VISIOWEB display, with VISIO/VI- SIOWED no more available. In the following chapters are described the installation istructions of UNITY 3.0 on passive EXCITE / EXCITE+ equipment and on RUN NOW / JOG NOW equipment. CORRESPONDENCE BETWEEN ASSEMBLY KIT CODE AND EQUIPMENT Name E q u i p .
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EXCITE/EXCITE+ LINE - ASSEMBLY KIT VISIO/VISIOWEB-UNITY3.0 Installation Manual UNITY 3.0- Rev. 1.0 Vario DAF7 VARIO Excite + DAF73C R0007137AA-* DAF7 VARIO Excite + DAF73W R0007137AA-* DAF7 VARIO Excite + DAF73Y R0007137AA-* DAG7 CROSSOVER Excite + DAG73C R0007137AA-* DAG7 CROSSOVER Excite +...
The following procedure describes the installation steps of UNITY 3.0 on the New Recline equipment. This procedure is applicable to EXCITE, EXCITE+ passive equipment. For the following procedure, switch off the equipment and disconnect the power cable from the wall outlet.
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EXCITE/EXCITE+ LINE - ASSEMBLY KIT VISIO/VISIOWEB-UNITY3.0 Installation Manual UNITY 3.0- Rev. 1.0 2. Lower the rear guard of the display and remove the 4 screws (B), using a 4mm Allen wrench. e-mail: support@technogym.com Pag. 12...
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EXCITE/EXCITE+ LINE - ASSEMBLY KIT VISIO/VISIOWEB-UNITY3.0 Installation Manual UNITY 3.0- Rev. 1.0 3. Disconnect the wirings that come from the Low Kit and Touch Sensor. 4. Remove the display. e-mail: support@technogym.com Pag. 13...
EXCITE/EXCITE+ LINE - ASSEMBLY KIT VISIO/VISIOWEB-UNITY3.0 Installation Manual UNITY 3.0- Rev. 1.0 ASSEMBLING THE CAP OF THE REAR GUARD OF THE DISPLAY 1. Position the cap (D) on the rear guard of the display and fix it, from the internal part of the...
EXCITE/EXCITE+ LINE - ASSEMBLY KIT VISIO/VISIOWEB-UNITY3.0 Installation Manual UNITY 3.0- Rev. 1.0 CONNECTION OF CABLES TO THE CPU BOARD OF DISPLAY 1. Connect the antenna cable (E) to the CPU bo- ard. The figure alongside shows the display power adapter cable (F) 0WCU0686xx, provided in the kit.
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EXCITE/EXCITE+ LINE - ASSEMBLY KIT VISIO/VISIOWEB-UNITY3.0 Installation Manual UNITY 3.0- Rev. 1.0 3. Connect the 16-pole connector of the display power adapter cable (F) 0WCU0686xx, to the connector POWER CN17 of the CPU Board. 4. Connect the female faston of the cable (F) 0WCU0686xx, to the metal sheet of the CPU Board.
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EXCITE/EXCITE+ LINE - ASSEMBLY KIT VISIO/VISIOWEB-UNITY3.0 Installation Manual UNITY 3.0- Rev. 1.0 6. Do not connect the 8-pole connector of the cardio-touch adapter cable (H) 0WCU0687xx, in case of the following equipment: New Recli- ne / New Bike / Step / Top / Vario.
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EXCITE/EXCITE+ LINE - ASSEMBLY KIT VISIO/VISIOWEB-UNITY3.0 Installation Manual UNITY 3.0- Rev. 1.0 9. Connect the 4-pole connector of the cardio- touch adapter cable (H) 0WCU0687xx, identi- fied with the red colour, to the 4-pole connector of the cable of the equipment, with red sheath.
EXCITE/EXCITE+ LINE - ASSEMBLY KIT VISIO/VISIOWEB-UNITY3.0 Installation Manual UNITY 3.0- Rev. 1.0 REASSEMBLING THE DISPLAY Reposition the display following the steps described at the Paragraph “3.1 disassembling the di- splay”, in reverse order. LOW KIT REPLACEMENT Replace the Low Kit with the one provided in the Assembly Kit. The disassembling procedure is described in the Technical Service guides, available on TG Direct.
EXCITE/EXCITE+ LINE - ASSEMBLY KIT VISIO/VISIOWEB-UNITY3.0 Installation Manual UNITY 3.0- Rev. 1.0 RUN NOW / JOG NOW: UNITY 3.0 INSTALLATION INSTRUCTIONS The following procedure describes the UNITY 3.0 installation steps on the Run Now equipment. This procedure is applicable also to the JOG NOW equipment.
EXCITE/EXCITE+ LINE - ASSEMBLY KIT VISIO/VISIOWEB-UNITY3.0 Installation Manual UNITY 3.0- Rev. 1.0 DISASSEMBLING THE DISPLAY 1. Remove the 2 screws (A), behind the display, using a 4mm Allen wrench 2. Unhook the display. 3. Disconnect all cables that connect the display to the equipment and remove the display.
EXCITE/EXCITE+ LINE - ASSEMBLY KIT VISIO/VISIOWEB-UNITY3.0 Installation Manual UNITY 3.0- Rev. 1.0 CONNECTION OF THE LOW KIT CABLES 1. Disconnect the cable (E) from the Driver box. 2. Connect the cable (F) directly to the Driver box. e-mail: support@technogym.com Pag. 23...
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EXCITE/EXCITE+ LINE - ASSEMBLY KIT VISIO/VISIOWEB-UNITY3.0 Installation Manual UNITY 3.0- Rev. 1.0 3. Disconnect from the Low Kit, the High Kit- Low Kit connection cable (D) 0WCU0378, di- sconnetting: - the ground cable (yellow); - the connection cable with the extra power supply;...
EXCITE/EXCITE+ LINE - ASSEMBLY KIT VISIO/VISIOWEB-UNITY3.0 Installation Manual UNITY 3.0- Rev. 1.0 DISASSEMBLING THE EXTRA POWER SUPPLY 1. Cut the two cable ties and remove the extra power supply from the equipment. DISASSEMBLING THE HS/HR CARDIO RECEIVER (CHEST BELT/HAND SENSOR) 1.
EXCITE/EXCITE+ LINE - ASSEMBLY KIT VISIO/VISIOWEB-UNITY3.0 Installation Manual UNITY 3.0- Rev. 1.0 6. Remove the yellow connector (L) from the cardio receiver. REPLACEMENT OF THE HIGH KIT-LOW KIT CONNECTION CABLE 1. Remove the external guard of the lateral right handlebar.
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EXCITE/EXCITE+ LINE - ASSEMBLY KIT VISIO/VISIOWEB-UNITY3.0 Installation Manual UNITY 3.0- Rev. 1.0 3. Remove the 4 black self-threading screws (N), at the right side of the upper dashboard guard, using a medium Phillips screwdriver. 4. Loosen the 3 screws (O), at the right side of the lower dashboard guard, using a 4mm hexa- gonal wrench.
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EXCITE/EXCITE+ LINE - ASSEMBLY KIT VISIO/VISIOWEB-UNITY3.0 Installation Manual UNITY 3.0- Rev. 1.0 5. Lift the right lateral guard, beside the di- splay location, and cut the cable ties that pre- vent from extracting the High Kit-Low Kit con- nection cable.
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EXCITE/EXCITE+ LINE - ASSEMBLY KIT VISIO/VISIOWEB-UNITY3.0 Installation Manual UNITY 3.0- Rev. 1.0 7. Replace the High Kit-Low Kit connection ca- ble with the cable (Q) 0WCU0751xx, provided in the kit. e-mail: support@technogym.com Pag. 29...
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EXCITE/EXCITE+ LINE - ASSEMBLY KIT VISIO/VISIOWEB-UNITY3.0 Installation Manual UNITY 3.0- Rev. 1.0 8. Insert the new High Kit-Low Kit connection cable (Q) 0WCU0751xx, through the frame of the equipment, as shown in the figures. e-mail: support@technogym.com Pag. 30...
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EXCITE/EXCITE+ LINE - ASSEMBLY KIT VISIO/VISIOWEB-UNITY3.0 Installation Manual UNITY 3.0- Rev. 1.0 WARNING: Ensure that the cable is long enough to be connected to the Driver box. 9.Connect directly the connector of the High Kit-Low Kit connection cable (Q) 0WCU0751xx to the Driver Box.
EXCITE/EXCITE+ LINE - ASSEMBLY KIT VISIO/VISIOWEB-UNITY3.0 Installation Manual UNITY 3.0- Rev. 1.0 CABLES CONNECTION 1. Remove the cable 0WCU0244xx from the cardio receiver, using a flat screwdriver, and replace the cable with the joystick+cardio adap- ter cable 0WCU0690xx (R), provided in the kit.
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EXCITE/EXCITE+ LINE - ASSEMBLY KIT VISIO/VISIOWEB-UNITY3.0 Installation Manual UNITY 3.0- Rev. 1.0 4.Connect the two joystick cables to the two flying connectors of the cable (R) 0WCU0690xx. WARNING: The right joystick must be con- nected to the connector with red circle. The left joystick must be connected to the black cable.
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EXCITE/EXCITE+ LINE - ASSEMBLY KIT VISIO/VISIOWEB-UNITY3.0 Installation Manual UNITY 3.0- Rev. 1.0 6.Connect the emergency cable 0WCU0377xx to the High Kit-Low Kit connection cable (Q) 0WCU0751xx. 7.Connect the antenna cable (S) to the CPU Bo- ard. e-mail: support@technogym.com Pag. 34...
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EXCITE/EXCITE+ LINE - ASSEMBLY KIT VISIO/VISIOWEB-UNITY3.0 Installation Manual UNITY 3.0- Rev. 1.0 8.Connect the LAN cable (T) to the CN4 con- nector of the CPU Board. 9. The figure alongside shows the ON/OFF fan cable (U) 0WCU0307xx, provided in the kit.
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EXCITE/EXCITE+ LINE - ASSEMBLY KIT VISIO/VISIOWEB-UNITY3.0 Installation Manual UNITY 3.0- Rev. 1.0 11.Connect the female connector of the ON/ OFF fan cable (U) to the male connector of the fan cable. 12.Connect the male connector of the ON/OFF fan cable (U) to the female connector of the po- wer cable.
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EXCITE/EXCITE+ LINE - ASSEMBLY KIT VISIO/VISIOWEB-UNITY3.0 Installation Manual UNITY 3.0- Rev. 1.0 16.Ensure that the connector of the peripherals USB/NFC cable (W) 0WCU0809xx is connected to the User USB board. 17.Attach the NFC board in the internal por- tion of the upper part of the dashboard, at the left side of the display (see the red square in the figure).
EXCITE/EXCITE+ LINE - ASSEMBLY KIT VISIO/VISIOWEB-UNITY3.0 Installation Manual UNITY 3.0- Rev. 1.0 REASSEMBLING THE DISPLAY To reassemble the guards, carry out the steps (from point 1 to point 5) described at the paragraph “4.6 replacement of the high kit-low kit connection cable”, in reverse order.
EXCITE/EXCITE+ LINE - ASSEMBLY KIT VISIO/VISIOWEB-UNITY3.0 Installation Manual UNITY 3.0- Rev. 1.0 PC Synch. 4.12 UNITY 3.0 CONFIGURATION For details, see the UNITY 3.0 User Interfaces & SW Upgrade Manual, available on TG Direct. e-mail: support@technogym.com Pag. 39...