Weekly; Monthly; Annually; Ignition Assembly Cleaning - Thermal Solutions Arctic Installation & Operation Manual

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Arctic Installation and Operation Manual
2. Make visual check of instrument and
equipment
settings
recommended specifications.
3. Check operation of probe type low water
cutoff(s) to ensure control is functioning.
4. Check gas train for gas leaks and water
piping for any leaks.
5. Confirm boiler area is free of combustible
materials and that there is nothing
obstructing air intake and vent.

5.1.2 WEEKLY:

1. Check combustion safety controls for
flame failure (or other alarm messages).
2. Check all limit controls and low water
cutoff as described above.
3. Check
condensate
obstructions.
4. Check carbon monoxide level in flue
products.

5.1.3 MONTHLY:

1. Check high and low gas pressure
interlocks.
Refer
instructions for correct procedure.
2. Check proper operation of safety relief
valve.
3. Check water quality and correct if needed.
4. Inspect boiler air filter.

5.1.4 ANNUALLY:

1. The flue gas passages and the exterior
surfaces of the boiler tubes should be
inspected at least once annually. Any
accumulation of soot or debris should be
thoroughly cleaned out.
Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web:
Phone: 717-239-7642 Fax: 877-501-5212 Email:
33
against
factory
drains
for
any
to
manufacturer's
2. If inspection of the boiler tube surfaces
reveals a build-up of soot (carbon), the
tube surfaces should be thoroughly
brushed. Failure to do so may result in
reduced efficiency, fire and asphyxiation
hazards.
3. The boiler pressure vessel and piping
should be checked annually.
4. Inspect the ignition rod for carbon build
up.
5. Inspect lens of the ultra-violet (uv)
scanner and remove any debris with soft
cloth and make sure that hole is clear
from scanner to burner.
6. Replace air filter.
5.2

Ignition Assembly Cleaning

1.
Disconnect power and shut off the
external manual gas valve to the boiler
prior to removing the ignition assembly.
2.
When removing the igniter, extra caution
must be taken to prevent damaging the
ceramic insulator.
3.
Remove any excess oxide deposits from
the surface of the igniter with steel wool
or emery cloth. Do not use sandpaper.
4.
Inspect the ceramic insulator for cracks,
and if necessary, replace the igniter.
After each inspection of the igniter,
replace gasket and apply anti-seize
compound to mounting screws prior to
reinstalling them.
5.
Ensure that igniter electrode spacing is
within 1/8 inch.
6.
When reinstalling the igniter after
inspecting it, make sure there is a ⅜inch
gap between the igniter and the burner
surface.
www.thermalsolutions.com
sales@thermalsolutions.com
Form: 2435
Revision: 8
Date: 9-19-2016

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