Table Of Contents - Thermal Solutions Arctic Installation & Operation Manual

Arctic Installation and Operation Manual
1 Introduction ........................................................................................................................................................................ 6
1.1 Important Information ......................................................................................................................................... 6
1.2 Disclaimers and Local Codes .............................................................................................................................. 6
1.3 Test and Inspections .............................................................................................................................................. 7
1.4 Component Description ....................................................................................................................................... 8
2 Pre-Installation .................................................................................................................................................................. 9
2.1 Installation Conformance .................................................................................................................................... 9
2.2 Boiler Foundation ................................................................................................................................................... 9
2.3 Clearances and Serviceability ............................................................................................................................ 9
3 Installation ....................................................................................................................................................................... 11
3.1 Receiving The Boiler ........................................................................................................................................... 11
3.2 Boiler Connections .............................................................................................................................................. 11
3.2.1 Flow Connection .......................................................................................................................................... 11
3.2.2 Safety Relief Valves ..................................................................................................................................... 11
3.2.3 Expansion Tank Connections ................................................................................................................. 11
3.2.4 Drain Connection ......................................................................................................................................... 11
3.2.5 Condensate Drain Connection ............................................................................................................... 11
3.2.5.1 ARC1000 Condensate Drain Trap ................................................................................................ 12
3.2.5.2 ARC1500 - 3000 Condensate Drain Trap ................................................................................ 12
3.2.6 Gas Supply Connection .............................................................................................................................. 13
3.2.6.1 Drip Leg .................................................................................................................................................. 13
3.2.6.2 Gas Piping Leak Test ......................................................................................................................... 13
3.2.6.3 Venting of Gas Train Components ............................................................................................... 13
3.3 Combustion Air Supply System ...................................................................................................................... 13
3.3.1 Combustion Air Openings: ....................................................................................................................... 14
3.3.1.1 Two Permanent Opening Method................................................................................................ 14
3.3.1.2 One Permanent Opening Method ................................................................................................ 14
3.3.1.3 Mechanical Air Supply Systems .................................................................................................... 14
3.3.2 Louvers, Grilles, and Screens .................................................................................................................. 15
3.3.2.1 Louvers and Grilles: ........................................................................................................................... 15
3.3.2.2 Screens .................................................................................................................................................... 15
3.3.2.3 Motorized Louvers: ............................................................................................................................ 15
3.3.2.4 Combustion Air Ducts ....................................................................................................................... 15
3.3.3 Ducted Combustion Air ............................................................................................................................. 16
3.4 Venting Requirements ....................................................................................................................................... 16
3.4.1 Massachusetts ............................................................................................................................................... 17
3.4.2 Combustion Air and Venting Requirements for Canada ............................................................. 19
3.4.2.1 Air Supply Requirements per CAN/CSA-B149.1-05 for Appliances having an input
exceeding 400 MBH. ................................................................................................................................................ 19
3.4.2.2 Combustion Air Supply Dampers, Louvers, and Grilles ...................................................... 20
3.4.2.3 Mechanical Combustion Air Supply ............................................................................................ 20
3.4.2.4 Appliance Venting per CAN/CSA-B149.1-05 .......................................................................... 20
3.5 Requirements ........................................................................................................................................................ 20
3.5.1 Electrical ......................................................................................................................................................... 20
3.5.2 Gas Supply Requirements ........................................................................................................................ 21
3.5.3 Sound Pressure Levels .............................................................................................................................. 21
3.5.4 Pump and Piping Requirements ........................................................................................................... 22
3.5.4.1 Water Flow Rates (Variable Primary Pumping Systems) .................................................. 22
3.5.4.2 Water Flow Rates (Primary / Secondary Systems) .............................................................. 23
Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web:
Phone: 717-239-7642 Fax: 877-501-5212 Email:
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Table of Contents

Form: 2435
Revision: 8
Date: 9-19-2016
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