Emerson X-STREAM Series Instruction Manual

Emerson X-STREAM Series Instruction Manual

Non-incendive (ex na nc) configuration for zone 2 and division 2 installations gas analyzer
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Instruction Manual
HASXENE-IM-EX
12/2014
Gas Analyzers
X-STREAM Enhanced Series
Non-Incendive (Ex nA nC) Confi guration
for Zone 2 and Division 2 Installations
Instruction Manual Addendum
www.EmersonProcess.com

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  • Page 1 Instruction Manual HASXENE-IM-EX 12/2014 Gas Analyzers X-STREAM Enhanced Series Non-Incendive (Ex nA nC) Confi guration for Zone 2 and Division 2 Installations Instruction Manual Addendum www.EmersonProcess.com...
  • Page 2  Read all instructions prior to installing, operating, and servicing the product.  If you do not understand any of the instructions, contact your Emerson Process Management (Rosemount Analytical) representative for clarifi cation.  Follow all warnings, cautions, and instructions marked on and supplied with the product.
  • Page 3: Table Of Contents

    3.3 Switching On ............3-3 Emerson Process Management GmbH & Co. OHG...
  • Page 4 Block Diagram ............A-9 TOC-2 Emerson Process Management GmbH & Co. OHG...
  • Page 5 A.4 Assignment of Plugs and Terminals........A-18 Emerson Process Management GmbH & Co. OHG...
  • Page 6 Tab. 1-3: Trace Moisture - Measurement Performance Specifications ........1-10 Tab. 1-4: Oxygen - Measurement Performance Specifications ..........1-11 Tab. 1-5: Special Performance Specifications for Gas Purity Measurements .......1-12 Tab. 3-1: Analog output signals settings and operational modes ..........3-23 TOC-4 Emerson Process Management GmbH & Co. OHG...
  • Page 7: Introduction

    Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not strictly observed, could result in damage to or destruction of equipment, or loss of effectiveness. NOTE! Highlights an essential operating procedure, condition or statement. Emerson Process Management GmbH & Co. OHG...
  • Page 8: Terms Used In This Instruction Manual

    Explosive gases are not ignited, even in case sociation“). of failure inside the cell. Explosive Gas(es) Flammable gases and gas mixtures of a concentration within the explosion limits and present in mixture with air. Emerson Process Management GmbH & Co. OHG...
  • Page 9 Zone 2 Where ignitable concentrations of fl ammable gases are not likely to exist under normal operating conditions. (A guideline value [not part of a standard ] is less than 10 times per year.) Emerson Process Management GmbH & Co. OHG...
  • Page 10: Symbols Used On And Inside The Unit

    Nevertheless several surfaces may remain hot for a limited time. more detailled information available: see in- struction manual before proceeding! more detailled information available: see in- struction manual before proceeding! Emerson Process Management GmbH & Co. OHG...
  • Page 11: Symbols Used Within This Manual

    This symbol may also indicate information impor- tant for achieving accurate measurements. Emerson Process Management GmbH & Co. OHG...
  • Page 12: Safety Instructions

    fi ed) areas of Zone 2 or Division 2. Installation in Zone 0, Zone 1 or Division 1 is not permitted and causes risk of explosion! X-STREAM series gas analyzers are intended to be used as analyzers for industrial purposes. They must not be used in medical, diagnostic or life support applications.
  • Page 13: Authorized Personnel

    HASXEE-IM-HS X-STREAM Enhanced series instruction manual HASICx-IM-H Infallible containment instruction manual (if applicable) Contact your local service center or sales offi ce when missing documents. SAVE ALL INSTRUCTION MANUALS FOR FUTURE USE! Emerson Process Management GmbH & Co. OHG...
  • Page 14 Failure to follow may cause explosion! EXPLOSION HAZARD BY DAMAGES Do NOT operate damaged analyzers! Take out of operation and take care for proper maintenance or repair! Failure to follow may cause explosion, physical injury or death! Emerson Process Management GmbH & Co. OHG...
  • Page 15 Any modifi cations to the device not meeting these requirements, will void the product certifi cation(s). Contact Emerson Process Management‘s customer service center for return authorization. EXPLOSION HAZARD BY INTERNAL BATTERY This analyzer contains an internal battery!
  • Page 16 Any interruption of the earth connector inside or outside the instrument or disconnecting the earth terminal may cause potential electrical shock hazard! Failure to follow may cause explosion, property damage and personal injury or death! S-10 Emerson Process Management GmbH & Co. OHG...
  • Page 17 Especially all warnings in this and the associated manuals have to be considered! Inspection, maintenance and service must be carried out considering all related standards e.g. for „Inspection and maintenance of electrical installations in hazardous areas“ or „Equipment repair, overhaul and reclamation“. Emerson Process Management GmbH & Co. OHG S-11...
  • Page 18 Depending on the local regulation, this may require a competent hot work supervisor to issue a hot work permit. Violation may cause an explosion hazard! S-12 Emerson Process Management GmbH & Co. OHG...
  • Page 19 Violation may result in condensation inside the gas paths or damaged pump diaphragm! HIGH TEMPERATURES HAZARD While working at internal components hot surfaces may be accessible, even after the instrument has been disconnected from power! Emerson Process Management GmbH & Co. OHG S-13...
  • Page 20 The customer must ensure that the shielding is correctly fi tted. Shielding and terminal housing must be electrically connected; submin-D plugs and sockets must be screwed to the unit. S-14 Emerson Process Management GmbH & Co. OHG...
  • Page 21: Chapter 1 Technical Description

    Thus they cannot ignite a fi cates visit our website at surrounding explosive atmoshere, even if it penetrates the analyzer enclosure. www.emersonprocess.com. TThese protection methods (summarized un- der the topic „non-incendive“) are specifi ed by Emerson Process Management GmbH & Co. OHG...
  • Page 22 EXPLOSION HAZARD BY FLAMMABLE GASES Flammable Gases must be introduced into INFALLIBLE CONTAINMENTS ONLY, to avoid leakage into internal analyzer housing! Such containments are provided on request. Emerson Process Management GmbH & Co. OHG...
  • Page 23: Technical Data

    Test samples have been approved by independent test institutes according to the relevant stan- dards and found to comply with the requirements. The certifi cates can be viewed in the appendix of this manual ( page A-1). Emerson Process Management GmbH & Co. OHG...
  • Page 24: Nameplate Label

    T4 Temperature Class (135 °C) Gc Equipment Protection Level Ambient Temperature Range Ambient Temperature Range IP66, Type 4X Enclosure Rating IP66, Type 4X Enclosure Rating (Outdoor use) (Outdoor use) Fig. 1-1: Nameplate Label Details Emerson Process Management GmbH & Co. OHG...
  • Page 25: General Technical Data

    1.5 mm² / 15 AWG special Ethernet: RJ45 socket; USB connectors Cable entries Cable glands, IP 68 permissible cable outer dia 7…12 mm / 0.27"…0.47" : Limitations apply to selected measurement principles and ranges, Measurement specifi cations! Emerson Process Management GmbH & Co. OHG...
  • Page 26: Dimensions

    CSA-C/US, based on CAN/ CSA-C22.2 No. 61010-1-04 / UL CAN / USA 61010-1, 2nd edition CE, based on EN 61010-1 Europe Electromagnetic compatibility Europe CE, based on EN 61326 Australia C-Tick others NAMUR Emerson Process Management GmbH & Co. OHG...
  • Page 27: Fig. 1-3: X-Stream Xdfn - Dimensions

    Instruction Manual HASXENE-IM-EX X-STREAM Non-Incendive 12/2014 1.4 Dimensions All dimensions in mm [inches in brackets] Gas fi ttings Connector for potential equalization Cable glands Fig. 1-3: X-STREAM XDFN - dimensions Emerson Process Management GmbH & Co. OHG...
  • Page 28: Gas Specifi Cations

    fl ammable gases passed into an infallible containment only! Maximum sample Atmospheric pressure or <1500 hPa at normal ambient pressure, depen- gas pressure ding on the integrated measuring principle (see related X-STREAM series instruction manual) Sample gas fl ow Depending on measuring principle (see related X-STREAM series instruc-...
  • Page 29: Measurements Specifi Cations

    In total, more than 60 gases are detectable, so the following table gives an overview only. Consult with Emerson for gases / confi gurations not listed. Not all data is applicable to all analyzer variations. The sample gas(es) and measuring ranges for your specifi...
  • Page 30 Special conditions apply to pressures above 1100 hPa (1.5 psig) up to 1500 hPa (7 psig) Note! Do not calibrate, see special calibration notes in the X-STREAM Enhanced instruction manual! Tab. 1-3: Trace Moisture - Standard Measurement Performance Specifi cations 1-10 Emerson Process Management GmbH & Co. OHG...
  • Page 31 A remedy for this issue is to purge the housing with gas not containing the component of interest. Emerson Process Management GmbH & Co. OHG 1-11...
  • Page 32 From gas analyzer inlet at gas fl ow of 1.0 l/min Within 24 h; daily span calibration recommended Barometric pressure sensor is required Tab. 1-6: Special Performance Specifi cations for Gas Purity Measurements (ULCO & ULCO 1-12 Emerson Process Management GmbH & Co. OHG...
  • Page 33 > 240 s Related to permissible ambient temp. range Daily zero and span calibration requested Sample gas pressure sensor mandatory Tab. 1-7: Special Performance Specifi cations for Gas Purity Measurements (Suppressed Ranges) Emerson Process Management GmbH & Co. OHG 1-13...
  • Page 34: Infallible Containments

    Open gas outlets need to end at a safe • to end in safe or protected areas (e.g. in area, if releasing fl ammable gas above a suitable housing type Ex e). 25 % LEL. 1-14 Emerson Process Management GmbH & Co. OHG...
  • Page 35: Chapter 2 Installation

    Up to three manuals, some on USB stick: - X-STREAM Enhanced series manual - This manual addendum - Infallible containment manual Trace oxygen cell Analyzer (if applicable) For instruments with infallible containment (option) only! Fig. 2-1: Scope of Supply Emerson Process Management GmbH & Co. OHG...
  • Page 36: General Safety Instructions

    X-STREAM analyzers utilize not only sample gas but one or more pressurized carrier gases and/or calibration gases. If external equipment (e.g. a fl owmeter for fl ow control) is required, legislative requirements and instructions for installation in hazardous (classifi ed) areas must be considered. Emerson Process Management GmbH & Co. OHG...
  • Page 37 Take care to use anchors and bolts specifi ed to be used for the weight of the units! Take care the wall or stand the unit is intended to be installed at is solid and stable to support the weight! Emerson Process Management GmbH & Co. OHG...
  • Page 38: Abstract

    It is recommended to mount the analyzer in an upright (vertical) position; other orientations may affect the measuring results. All dimensions in mm [inches in brackets] Gas fi ttings Cable glands Connector for potential equalization Fig. 2-2: X-STREAM XEFN - Dimensions Emerson Process Management GmbH & Co. OHG...
  • Page 39: Fig. 2-3: X-Stream Xdfn - Dimensions

    Instruction Manual HASXENE-IM-EX X-STREAM Non-Incendive 12/2014 2.4 Installation - Analyzer All dimensions in mm [inches in brackets] Gas fi ttings Connector for potential equalization Cable glands Fig. 2-3: X-STREAM XDFN - Dimensions Emerson Process Management GmbH & Co. OHG...
  • Page 40: Gas Conditioning

    EXPLOSION HAZARD Consider that some gases may be harmful to explosion protection safety components, if due to an internal leak released into the enclosure! If need be take into account additional safety measures! Emerson Process Management GmbH & Co. OHG...
  • Page 41 20…35 °C (68…95 °F). In any case, the gas temperature must cor- Contact your Emerson Sales offi ce for infor- respond to the ambient temperature of the mation on purge gas fl ow and pressure.
  • Page 42 Max. admissable pressure: 150 kPa! Exhaust lines must be installed to incline downwards and be unpressurized and protected against frost, and conform to legal requirements. More information is provided in the related X-STREAM series instruction manual. Emerson Process Management GmbH & Co. OHG...
  • Page 43: Fig. 2-4: Labelling Of Gas Connectors (Example)

    PVC caps, to prevent pollution by moisture, dust, etc. Fig. 2-4: Labelling of Gas Connectors (example) Gas connections Gas connections max number max for purging (incl. / separate) 2 incl. material Stainless steel sizes 6/4 mm; ⁄ " Emerson Process Management GmbH & Co. OHG...
  • Page 44: Electrical Installation

    Any interruption of the earth connector inside or outside the instrument or disconnecting the earth terminal may cause potential electrical shock hazzard! The analyzers do not provide a power switch and are operable when connec- ted to power. 2-10 Emerson Process Management GmbH & Co. OHG...
  • Page 45 (2 mm) Push clamping insert Feed cable through into body and tighten dome nut and clam- dome nut ping insert Assemble into housing Fold braided shield and you´re done! over clamping insert Emerson Process Management GmbH & Co. OHG 2-11...
  • Page 46 (e.g. Ex e enclosure)! Verify the power cord is layed with a distance of at least 1 cm (0.4 in) to any signal cable to ensure proper insulation from signal circuits! 2-12 Emerson Process Management GmbH & Co. OHG...
  • Page 47: Fig. 2-5: Terminals Block X1 - Analog Signals And Relay Outputs 1-4

    NAMUR sta- tus signals are automatically confi gured Fail Safe! Serial Interface Serial Interface Relay Outputs Analog Outputs Fig. 2-5: Terminals Block X1 - Analog Signals and Relay Outputs 1-4 Emerson Process Management GmbH & Co. OHG 2-13...
  • Page 48: Fig. 2-6: Terminals Block X1 - Serial Interface

    (see P4.11 RXD0(-) not used not used sample above) P4.12 D0(-) TXD0(-) not used Fig. 2-6: Terminals Block X1 - Serial Interface 2-14 Emerson Process Management GmbH & Co. OHG...
  • Page 49: Fig. 2-7: Ethernet Connector

    Wiring instructions can be found in the separate manual supplied with the connector. Pin 1 Pin 8 Pin no. Signal other not used Fig. 2-7: Ethernet Connector Emerson Process Management GmbH & Co. OHG 2-15...
  • Page 50: Fig. 2-8: Terminals Block X4.1 And X4.2 - Digital Inputs And Outputs

    Inputs 8-14 and outputs 14-22, if available, are on the second adapter X4.2, see label above). Digital outputs Digital inputs Fig. 2-8: Terminals Block X4.1 and X4.2 - Digital Inputs and Outputs 2-16 Emerson Process Management GmbH & Co. OHG...
  • Page 51: Fig. 2-9: Terminals Block X5 - Analog Input Signals

    2-8! 1 Screw-type terminals 2 Reserved for future use Mode Mode Analog Inputs Fig. 2-9: Terminals Block X5 - Analog Input Signals Emerson Process Management GmbH & Co. OHG 2-17...
  • Page 52 Any interruption of the earth connector inside or outside the instrument or disconnecting the earth terminal may cause potential electrical shock hazard! Failure to follow may cause explosion, property damage and personal injury or death! 2-18 Emerson Process Management GmbH & Co. OHG...
  • Page 53: Fig. 2-10: Power Terminals

    fi lter housing). • Finally, tighten the outer dome nut to se- cure the power cable. Power supply Live L Live L cable gland Neutral N Earth PE Fig. 2-10: Power Terminals Emerson Process Management GmbH & Co. OHG 2-19...
  • Page 54: External Equipotential Bonding Connector

    The installation has to comply with sound engineering practice (for an example see Fig. 2-11). Consider formation of contact corrosion and take measures to avoid this! 2-20 Emerson Process Management GmbH & Co. OHG...
  • Page 55: Fig. 2-11: Equipotential Bonding Conductor Terminal

    fi xed! Thread (M5) for connecting the equipotential bon- ding conductor 1 Lock washer 2 Ring terminal 3 Flat washer 4 Lock washer 5 Screw M5 Fig. 2-11: Equipotential Bonding Conductor Terminal Emerson Process Management GmbH & Co. OHG 2-21...
  • Page 56 Instruction Manual HASXENE-IM-EX X-STREAM Non-Incendive 12/2014 2-22 Emerson Process Management GmbH & Co. OHG...
  • Page 57: Chapter 3 Startup

    (part # ETC00790; Fig. 3-2). Fig. 3-1: Sealing Plug for Cable Connections Fig. 3-2: Hexagon Socket Screw As Sealing Plug for Unused Cable Inlet Openings EXPLOSION HAZARD Use the above mentioned approved components only! Emerson Process Management GmbH & Co. OHG...
  • Page 58: Performing A Leak Test

    Max. pressure 7.25 psig must not change over a time period of (500 mbar)! approx. 5 minutes! Multi channel instruments: Analyzers with parallel tubing require separate leak tests for each gas path ! Emerson Process Management GmbH & Co. OHG...
  • Page 59: Switching On

    Violation may result in condensation inside the gas paths or damaged pump diaphragm! Consider the instructions in the X-STREAM XE series manual! After all safety aspects are followed and chek- ked, the instrument may be powered . Emerson Process Management GmbH & Co. OHG...
  • Page 60: Symbols And Typographical Conventions

    (here: key) ENTER ENTER Access levels: Access level 1 (user) Access level 2 (expert) Access level 3 (administrator) Access level 4 (service level) Screen shot (here: MAIN MENU) Control.. Setup.. Status.. Info.. Service.. Emerson Process Management GmbH & Co. OHG...
  • Page 61: Front Panel Elements

    During an active webserver session, the ssion, the line, replaced by current analyzer date & heart symbol is replaced by a network sym- network sym time if no messages are to be displayed. bol: Emerson Process Management GmbH & Co. OHG...
  • Page 62: Keys

    Editing Abort entry keys: DOWN Mode Function Measuring Enter main menu Highlight next menu line Open the previous/next page, Browsing when currently a line beginning with / is highlighted Editing Change current parameter Emerson Process Management GmbH & Co. OHG...
  • Page 63 Measuring Enter main menu or open 2 measurement display page (if confi gured) Browsing Open submenu (..) Go to next menu page, when  shows in last menu line Editing Move cursor 1 char to the right Emerson Process Management GmbH & Co. OHG...
  • Page 64: Software

    The optional unit can only be changed utilizing a setup menu. Variables shown without a co- lon cannot be edited, they are for information only. Emerson Process Management GmbH & Co. OHG...
  • Page 65 Node30: is located. To show the previous page (indicator  • place the cursor in the fi rst accessible line and press • press , irrespective of where the cursor LEFT is located. Emerson Process Management GmbH & Co. OHG...
  • Page 66 This menu does not show on single-channel units. Within menu descriptions, the following points out, that for multi-channel instruments a selec- tion is required: Multi-channel unit: In SELECT COMPONENT select the chan- nel to be ... 3-10 Emerson Process Management GmbH & Co. OHG...
  • Page 67: Access Levels & Codes

    Access code Status • to select a different digit, 00000001 LEFT RIGHT • to submit the code 00000002 ENTER 00000003 • to exit the edit mode and return to HOME the previous display. Emerson Process Management GmbH & Co. OHG 3-11...
  • Page 68: Special Messages

    Line 4: measured value of channel 4 Function Executing Note! If less than four channels are installed in the  Press to return unit, only the measureands for these channels are available for selection. 3-12 Emerson Process Management GmbH & Co. OHG...
  • Page 69 There are also functions, that do activate a 2 lines display with additional se- relay, but are not shown on the display. In condary parameter line such cases, check the status menu for more information. MEASUREMENT DISPLAY Emerson Process Management GmbH & Co. OHG 3-13...
  • Page 70: Language Settings

    • sets this language and the display is ENTER updated accordingly. • If the selected language is not the intended, repeate the last three steps until the inten- ded language is set. 3-14 Emerson Process Management GmbH & Co. OHG...
  • Page 71: Checking The Settings

    Display entering a code. Contrast.. Language: English Phrase Version EN1.30 Set the preferred language for the software. Measurements.. Measurement Display.. Menu Access.. 10 Min Auto Home: 10 Min Emerson Process Management GmbH & Co. OHG 3-15...
  • Page 72: Installed Options

    (channel) to enter the second menu page. Licenses „Licenses..“ opens another menu where you Key 1: can check or enter license codes to unlock Key 2: optional software features. Key 3: Package None Trial Days 3-16 Emerson Process Management GmbH & Co. OHG...
  • Page 73: Confi Guring The Display

    Line 4: (Ch1 ... Ch4) are used. Line 5: Note! Notice the headlines of the menus showing a "1": This indicates that you can setup more than 1 measurement display page. Emerson Process Management GmbH & Co. OHG 3-17...
  • Page 74: Calibration Setup

    Zero Limit: 20.0 % Span Limit: 20.0 % when the incorrect gas is supplied (e.g. span gas calibration using zero gas), which would result in an incorrectly confi gured unit. 3-18 Emerson Process Management GmbH & Co. OHG...
  • Page 75 Pressure compensation improves the accuracy of the instrument. Manual Pressure: 1013 hPa Pressure 1013 hPa Pressure Status Good Emerson Process Management GmbH & Co. OHG 3-19...
  • Page 76: Setting The Analog Outputs

    The following options Low Scale: 0.00 Max Scale: 100.00 (partly dependent on the number of measu- AutoScale: ring channels and sensors installed) are FailMode: Live available: 0/4 mA: 0.00 20 mA: 100.00 Hold: 3-20 Emerson Process Management GmbH & Co. OHG...
  • Page 77 [channel] independent (Calc C is the result of calculator C). sensor assigned to the given component (Press2 is the pressure value of the sensor assigned to component 2). Emerson Process Management GmbH & Co. OHG 3-21...
  • Page 78 HIGH + 10%: NE 43 failure signal level: 'above'. LOW - 10%: NE 43 failure signal level: 'below'. Further information on NE 43 is provided on the next page. 3-22 Emerson Process Management GmbH & Co. OHG...
  • Page 79: Tab. 3-1: Analog Output Signals Settings And Operational Modes

    The application of values marked * or ** depends on the setting of "Cut Mode" (for more information Chapter 6 of the X-STREAM XE instruction manual). Tab. 3-1: Analog Output Signals Settings and Operational Modes Emerson Process Management GmbH & Co. OHG 3-23...
  • Page 80 Note! This behaviour may be undesireable if e.g. the unit is connected to a data acquisition system. 3-24 Emerson Process Management GmbH & Co. OHG...
  • Page 81: Setting Concentration Alarms

    A hysteresis avoids oscillating alarms in case the concentration is fl uctuating around HiHi and LoLo designate pre-alarms, a threshold. Hi and Lo designate main alarms. Fig. 3-5: Arrangement of Concentration Thresholds Emerson Process Management GmbH & Co. OHG 3-25...
  • Page 82: Backup The Settings

    • make a local backup to a protected memory Local Backup.. Factory Defaults.. area USB Backup.. • restore the factory default settings, or • make a backup to an external USB device. USB Firmware Update.. 3-26 Emerson Process Management GmbH & Co. OHG...
  • Page 83 We recommend performing at least a zero ca- X-STREAM Enhanced instruction manual for libration, before ending the startup procedure: information on valve supported calibration procedures. Chapter 4 provides instructions on how to carry out manual calibrations. Consider the Emerson Process Management GmbH & Co. OHG 3-27...
  • Page 84: Web Browser

    10/01/10 14:00 Connect your computer to the network, open a web browser and enter the instrument´s IP address. If everything is confi gured properly, the analyzer's logon screen shows up ( page 3-30). 3-28 Emerson Process Management GmbH & Co. OHG...
  • Page 85: Connection To Single Computer

    • Click "Close" in "LAN connection properties". On your computer open a web browser and enter the instrument´s IP address. If everything is confi gured properly, the analyzer's logon screen shows up ( next page ). Emerson Process Management GmbH & Co. OHG 3-29...
  • Page 86: Fig. 3-7: Web Browser Logon Screen

    Click on the left most icon (question mark) in the status bar, to receive comprehensive online help on the X-STREAM Enhanced web browser interface. Fig. 3-8: Web Browser Measurements Screen 3-30 Emerson Process Management GmbH & Co. OHG...
  • Page 87: Chapter 4 Service And Maintenance

    Depending on the local regulation this may require a competent hot work supervisor to issue a hot work permit. Emerson Process Management GmbH & Co. OHG...
  • Page 88 A related document must be issued and/or a label be applied to the analyzer before setting into operation. Any modifi cations to the device, not authorized by Emerson Process Management will void the product certifi cation(s).
  • Page 89: Maintenance Instructions

    [e.g. enclosure sealing]). 4.3 Gas Paths Detailled information about maintenance, replacement of components and performing a gas paths leakage test are available in the associated X-STREAM XE series general instruction manual. Emerson Process Management GmbH & Co. OHG...
  • Page 90: Checking Modifi Ed Or Repaired Analyzers

    These inspections need not necessa- are inspected by a licensed test laboratory, rily to be carried out by EMERSON Process or if an authorized expert has evaluated the Management, but can also be performed by modifi...
  • Page 91: Fig. 4-1: Assembly For Check Routines

    • lyzer housing and take care of the fl ow meter display. The test is passed, if the measured value does not exceed the following max. value: Permissible fl ow: 3 l/min max. Emerson Process Management GmbH & Co. OHG...
  • Page 92: Replacement Of Parts

    II 2G 1D Ex e II tD A20 IP68 Spare part #: ETC00791 Hexagon socket screw for unused Type: V-Ms-FPM-Ex M20x1,5 cable entries Supplier: Hummel Elektrotechnik II 2G 1D Ex e II tD A20 IP68 Spare part #: ETC00790 Emerson Process Management GmbH & Co. OHG...
  • Page 93 Instruction Manual HASXENE-IM-EX X-STREAM Non-Incendive 12/2014 4.5 Replacement of Parts Internal battery Type: CR2032; 3Vdc; 230 mAh Primary Lithium Button Cell Supplier: Varta Batteries Emerson Process Management GmbH & Co. OHG...
  • Page 94: Perform A Calibration

    If the oxygen concentration is known, ambi- rest is specifi ed as set point and during zero ent air may be used for an oxygen channel calibration, the actual value is assigned this span calibration. concentration Emerson Process Management GmbH & Co. OHG...
  • Page 95 1 l/min), and utilizing the correct gas fi tting. Ensure the warm-up time after switching on has elapsed! Warm-up time depends on installed measuring system and confi guration, measurement specifi cations in section 1.7! Emerson Process Management GmbH & Co. OHG...
  • Page 96: Preparing Calibrations

    2 and 3, thus preventing miscali- brations by mistakenly wrong calibration gas supply (e.g. if span gas instead of zero gas is connected for zero calibration). 4-10 Emerson Process Management GmbH & Co. OHG...
  • Page 97 Proper values for atmospheric pressure Pressure compensation are required for pressure compensation of measurement values! Manual Pressure: 1013 hPa With manual entry, update this value regularly Pressure 1013 hPa to achieve proper measurements. Pressure Status Good Emerson Process Management GmbH & Co. OHG 4-11...
  • Page 98: Manual Zero Calibration

    SELECT COMPONENT (multi channel ana- lyzer only), to perform a zero calibration for another channel, to CONTROL, where you may start a span calibration. The procedure and screens look similiar to those of a zero calibration: 4-12 Emerson Process Management GmbH & Co. OHG...
  • Page 99: Manual Span Calibration

    LEFT turn to SELECT COMPONENT (multi channel analyzer only), to perform a span calibration for another channel, press to return to the MEASUREMENT HOME SCREEN, to fi nish with manual calibration procedures. Emerson Process Management GmbH & Co. OHG 4-13...
  • Page 100 Instruction Manual HASXENE-IM-EX X-STREAM Non-Incendive 12/2014 4-14 Emerson Process Management GmbH & Co. OHG...
  • Page 101: Chapter 5 Dismounting And Disposal

    Support the instrument before loosening the fi xing screws (risk of dropping instrument). Two people and/or lifting equipment is required to lift and carry these units. Failure to follow may result in personal injury! Emerson Process Management GmbH & Co. OHG...
  • Page 102 • disconnect and remove all electrical con- all applicable waste treatment regulations. nections • fi ll out the Declaration of Decontamination page A-25) properly Emerson Process Management GmbH & Co. OHG...
  • Page 103: Appendix

    Instruction Manual HASXENE-IM-EX X-STREAM Non-Incendive 12/2014 Appendix This chapter contains: CSA Certifi cate of Compliance page A-2 Block diagram page A-09 Declaration of Decontamination page A-17 Assignment of Plugs and Terminals page A-18 Emerson Process Management GmbH & Co. OHG...
  • Page 104: Csa Certifi Cate Of Compliance

    CLASS 8721 85 - ELECTRICAL EQUIPMENT FOR LABORATORY USE (Certified to U.S. Standards) X-STREAM (XLF) or X-STREAM Enhanced Field Housing Gas Analyzer (XEF) X-STREAM (X2GP) or X-STREAM Enhanced (XEGP) General Purpose Gas Analyzer: X-STREAM Gas Analyzer Core (XCA) Emerson Process Management GmbH & Co. OHG...
  • Page 105 X-STREAM Compact Gas Analyzer Core (XCC or XCK): Conditions of Acceptability CLASS 2258-02 PROCESS CONTROL EQUIPMENT – For Hazardous Locations CLASS 2258-82 PROCESS CONTROL EQUIPMENT – For Hazardous Locations – Certified to U.S. Standards. X-Stream FD (XFD) Emerson Process Management GmbH & Co. OHG...
  • Page 106 Instruction Manual HASXENE-IM-EX X-STREAM Non-Incendive 12/2014 CSA Certifi cate of Compliance Certificate: Master Contract: Project: Date Issued: X-Stream FD (X2FD) Emerson Process Management GmbH & Co. OHG...
  • Page 107 Instruction Manual HASXENE-IM-EX X-STREAM Non-Incendive 12/2014 CSA Certifi cate of Compliance Certificate: Master Contract: Project: Date Issued: Emerson Process Management GmbH & Co. OHG...
  • Page 108 Instruction Manual HASXENE-IM-EX X-STREAM Non-Incendive 12/2014 CSA Certifi cate of Compliance Certificate: Master Contract: Project: Date Issued: X-STREAM FD (XEFD) (XEF) Emerson Process Management GmbH & Co. OHG...
  • Page 109 Master Contract: Project: Date Issued: X-STREAM FN (XLFN, XXFN, XEFN, XDFN) X-STREAM (XLFN) or X-STREAM Enhanced (XEFN)Field Housing Gas Analyzer: X-STREAM (XXFN) or X-STREAM Enhanced Dual (XDFN) Field Housing Gas Analyzer APPLICABLE REQUIREMENTS Emerson Process Management GmbH & Co. OHG...
  • Page 110 Instruction Manual HASXENE-IM-EX X-STREAM Non-Incendive 12/2014 CSA Certifi cate of Compliance Certificate: Master Contract: Project: Date Issued: Emerson Process Management GmbH & Co. OHG...
  • Page 111: Block Diagram

    Instruction Manual HASXENE-IM-EX X-STREAM Non-Incendive 12/2014 A.2 Block Diagram Block Diagram Emerson Process Management GmbH & Co. OHG...
  • Page 112 Instruction Manual HASXENE-IM-EX X-STREAM Non-Incendive 12/2014 A.2 Block Diagram A-10 Emerson Process Management GmbH & Co. OHG...
  • Page 113 Instruction Manual HASXENE-IM-EX X-STREAM Non-Incendive 12/2014 A.2 Block Diagram Emerson Process Management GmbH & Co. OHG A-11...
  • Page 114 Instruction Manual HASXENE-IM-EX X-STREAM Non-Incendive 12/2014 A.2 Block Diagram A-12 Emerson Process Management GmbH & Co. OHG...
  • Page 115 Instruction Manual HASXENE-IM-EX X-STREAM Non-Incendive 12/2014 A.2 Block Diagram Emerson Process Management GmbH & Co. OHG A-13...
  • Page 116 Instruction Manual HASXENE-IM-EX X-STREAM Non-Incendive 12/2014 A.2 Block Diagram A-14 Emerson Process Management GmbH & Co. OHG...
  • Page 117 Instruction Manual HASXENE-IM-EX X-STREAM Non-Incendive 12/2014 A.2 Block Diagram Emerson Process Management GmbH & Co. OHG A-15...
  • Page 118 Instruction Manual HASXENE-IM-EX X-STREAM Non-Incendive 12/2014 A.2 Block Diagram A-16 Emerson Process Management GmbH & Co. OHG...
  • Page 119: A.3 Declaration Of Decontamination

    A.3 Declaration of Decontamination A.6 Declaration of Decontamination Because of legal regulations and for the safety of Emerson Process Management employees and operating equipment, we need this "Declaration of Decontamination", signed by an authorized person, prior to processing your order. Ensure to include it with the shipping documents, or (re- commended) attach it to the outside of the packaging.
  • Page 120 RXD0(-) not used entry P4.12 not used D0(-) TXD0(-) not used Service Port Connector - Equipotential bonding Ethernet connector Power terminals Signal Terminals Strips Serial RS 232 interface connector (thread:M5) for Modbus A-18 Emerson Process Management GmbH & Co. OHG...
  • Page 121 Instruction Manual X-STREAM Non-Incendive HASXENE-IM-EX 12/2014 Emerson Process Management GmbH & Co. OHG A-19...
  • Page 122 Instruction Manual X-STREAM Non-Incendive HASXENE-IM-EX 12/2014 Emerson Process Management GmbH & Co. OHG...
  • Page 123 F +1 713.827.3328 T +65 6 777 8211 T +971 4 811 8100 F +65 6 777 0947 F +971 4 886 5465 e-mail: analytical@ap.emersonprocess.com © 2014 Emerson Process Management GmbH & Co. OHG Emerson Process Management GmbH & Co. OHG...

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