Emerson ROSEMOUNT Xstream X2 Series Instruction Manual
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Emerson ROSEMOUNT Xstream X2 Series Instruction Manual

Emerson ROSEMOUNT Xstream X2 Series Instruction Manual

Gas analyzers
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Instruction Manual
HASXMDE-IM-EX
01/2015
Gas Analyzer
X-STREAM X2 Series
Flameproof Variation
For Use in Zone 1 and Division 2 Hazardous Areas
Instruction Manual Addendum
www.EmersonProcess.com

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Summary of Contents for Emerson ROSEMOUNT Xstream X2 Series

  • Page 1 Instruction Manual HASXMDE-IM-EX 01/2015 Gas Analyzer X-STREAM X2 Series Flameproof Variation For Use in Zone 1 and Division 2 Hazardous Areas Instruction Manual Addendum www.EmersonProcess.com...
  • Page 2  Read all instructions prior to installing, operating, and servicing the product.  If you do not understand any of the instructions, contact your Emerson Process Management (Rosemount Analytical) representative for clarifi cation.  Follow all warnings, cautions, and instructions marked on and supplied with the product.

  • Page 3: Table Of Contents

    3.5 The user interface ............3-5 Emerson Process Management GmbH & Co. OHG...
  • Page 4 A.5 Assignment of Terminals and Sockets ........A-28 TOC-2 Emerson Process Management GmbH & Co. OHG...
  • Page 5 Fig. 4-7: Converter, laid open ..........4-12 Emerson Process Management GmbH & Co. OHG...
  • Page 6 Tab. 3-2: Analog outputs - Scaling (examples) ........3-28 Tab. 3-3: Infl uence of “SpanRange” parameter on concentration alarm limits ... 3-30 TOC-4 Emerson Process Management GmbH & Co. OHG...

  • Page 7: Preamble

    HIGHLIGHTS AN OPERATION OR MAINTENANCE PROCEDURE, PRACTICE, CONDITION, STATEMENT, ETC. If not strictly observed, could result in damage to or destruction of equipment, or loss of effectiveness. NOTE Highlights an essential operating procedure, condition or statement. Emerson Process Management GmbH & Co. OHG...

  • Page 8: Terms Used In This Manual

    The design ensures the IS cells remains safe operating conditions. even in case of failure and explosive gases (A guideline value [not part of a standard ] is are not ignited. less than 10 hours per year.) Emerson Process Management GmbH & Co. OHG...

  • Page 9: Symbols Used On And Inside The Unit

    Nevertheless several surfaces may remain hot for a limited time. more detailled information available: see in- struction manual before proceeding! more detailled information available: see in- struction manual before proceeding! Emerson Process Management GmbH & Co. OHG...

  • Page 10: Symbols Used In This Manual

    This symbol may also indicate information impor- tant for achieving accurate measurements. Emerson Process Management GmbH & Co. OHG...

  • Page 11: Safety Instructions

    Infallible Containment The original manufacturer's cable gland or conduit instruction manual, depending on what is used. Contact your local service center or sales offi ce when missing documents. SAVE ALL INSTRUCTIONS FOR FUTURE USE! Emerson Process Management GmbH & Co. OHG...

  • Page 12: Authorized Personnel

    1100 hPa to 1500 hPa. centration is above 25% LEL! If need be, such outlets have to end in a safe area! • Appropriate certifi ed cable glands shall be used in accordance with IEC/EN 60079-14. Emerson Process Management GmbH & Co. OHG...
  • Page 13 Any modifi cations to the device not meeting these requirements, will void the product certifi cation(s). Contact Emerson Process Management‘s customer service center for return authorization. EXPLOSION HAZARD The X-STREAM X2FD analyzer may utilize not only sample gas but one or more pressurized carrier gases and/or calibration gases.
  • Page 14 Any interruption of the earth connector inside or outside the instrument or disconnecting the earth terminal may cause potential electrical shock hazard! Intended interruption of protective earth connections is not permitted! Emerson Process Management GmbH & Co. OHG...
  • Page 15 "European Directive for Equipment used in Explosive Atmosphere" (Directive 94/9/EC; ATEX). To stay compliant to the directive consider the following clarifi cation sheet released by the European ATEX Notifi ed Body Group (see next page): Emerson Process Management GmbH & Co. OHG...
  • Page 16 Instruction Manual HASXMDE-IM-EX X-STREAM X2FD 01/2015 Safety Instructions S-10 Emerson Process Management GmbH & Co. OHG...

  • Page 17: Chapter 1 Technical Description

    fl ames or even an explosion, is to keep the 1: Enclosure base 2: Screws 3: Enclosure cover 4: Flange 5: Eyebolts for lifting 6: Hinges Fig. 1-1: Frontal View Emerson Process Management GmbH & Co. OHG...

  • Page 18: 1.3 Protective Measures In Detail

    See the X-STREAM X2 series instruction version. Unused threads are closed with blind manual for more information about common plugs which are certfi ed within the emerson X-STREAM X2 series gas analyzers features approvals. and special features of the X-STREAM X2FD.

  • Page 19: 1.4 High Pressure Option / Purge Option

    Higher sample and calibration gas pres- for safe use given on the next sures page! Higher gas pressure is specifi ed to be within the range of 1100 hPa to 1500 hPa. The ma- Emerson Process Management GmbH & Co. OHG...

  • Page 20: 1.5 Explosion Protection Compliances

    Certifi cate of Compliance 1714037X vals with minimized need of testing. Further- more, based on this approval several national approvals are granted. For a comprehensive list of applicable certi- fi cates visit our website at www.emersonprocess.com. Emerson Process Management GmbH & Co. OHG...

  • Page 21: Special Conditions For Safe Use

    1100 hPa to 1500 hPa. centration is above 25% LEL! If need be, such outlets have to end in a safe area! • Appropriate certifi ed cable glands shall be used in accordance with IEC/EN 60079-14. Emerson Process Management GmbH & Co. OHG...

  • Page 22: Nameplate Label (Examples)

    CE mark, number of Notifi ed Instruction note where to install Other Body for Quality assessment the explosion proof seal Additional warning: Do not open the instrument while energized. Consult manual! Fig. 1-3: Nameplate Label Details (exemplary) Emerson Process Management GmbH & Co. OHG...

  • Page 23: 1.7 Technical Data

    Gas fi ttings: quantity: max. 8 specifi cation: fl ame arrestors with fi ttings connections: 6/4 mm or ⁄ “, stainless steel : Limitations apply to selected measurement principles and ranges, Measurement specifi cations! Emerson Process Management GmbH & Co. OHG...
  • Page 24 +/- 10 % of the nominal supply voltage! Input voltage range 85 - 264 V , 47 - 63 Hz Nominal input current standard 1.3 - 0.7 A max. with temperature control 3 - 1.5 A max. Emerson Process Management GmbH & Co. OHG...
  • Page 25 RS 232 Ethernet (RJ45 socket) Digital inputs and outputs 7 or 14 digital outputs max. 30 V, internally limited to 2.3 mA HIGH: min. 4 V; LOW: max. 3 V (common GND) Emerson Process Management GmbH & Co. OHG...
  • Page 26 “ Out of specifi cation” “Function check” 1 of 2 concentration limits per channel, Control signals for external valve V1 ... V8, external sample gas valve external pump Zoom status display for analog outputs 1-10 Emerson Process Management GmbH & Co. OHG...
  • Page 27 If air is used, the output must end in a safe area, if the measured gas concentration is above 25 % V-V LEL. Take care of special conditions for safe use ( S-6 or 1-5 ) ! Emerson Process Management GmbH & Co. OHG 1-11...

  • Page 28: Fig. 1-5: Signals Terminals

    Digital inputs/outputs Modbus RJ45 ethernet connector Detailed terminals confi guration „Chapter 2 Installation“ Note! Depending on the actual analyzer confi guration not all shown terminals may be provided! Fig. 1-5: Signals terminals 1-12 Emerson Process Management GmbH & Co. OHG...

  • Page 29: Fig. 1-6: Power Terminals / Fuse Holders

    AC 230 V / T 4 A / 5x20 mm Power terminals with integrated fuse holders Protective earth terminal (PE) Power cable entry EMI power supply fi lter Fig. 1-6: Power terminals / fuse holders Emerson Process Management GmbH & Co. OHG 1-13...

  • Page 30: Measurements Specifi Cations

    In total, more than 60 gases are detectable, so the following table gives an overview only. Consult with Emerson for gases / confi gurations not listed. Not all data is applicable to all analyzer variations. The sample gas(es) and measuring ranges for your specifi...
  • Page 31 Special conditions for > 1100 hPa abs. (1.5 psig) Note! Do not calibrate, see special calibration notes in the X-STREAM X2 instruction manual! Tab. 1-3: Trace Moisture - Standard Measurement Performance Specifi cations Emerson Process Management GmbH & Co. OHG 1-15...
  • Page 32 A remedy for this issue is to purge the housing with gas not containing the component of interest. 1-16 Emerson Process Management GmbH & Co. OHG...

  • Page 33: Tab. 1-5: Special Performance Specifi Cations For Gas Purity Measurements

    From gas analyzer inlet at gas fl ow of 1.0 l/min special conditions for > 1100 hPa abs. (1.5 psig) Within 24 h; daily span calibration recommended Barometric pressure sensor is required Tab. 1-5: Special Performance Specifi cations for Gas Purity Measurements Emerson Process Management GmbH & Co. OHG 1-17...

  • Page 34: Vapor Recovery Application (Simultaneous Measurement Of Ch 4 And Non-Ch

    After switching power on, wait FA2...3: Analyzer‘s outlet fl ame arrestors about 50 min. for the converter Filter to reach its operating tempera- Throttle Valve ture before applying gases! Fig. 1-7: Vapor Recovery Gas Flow Diagram 1-18 Emerson Process Management GmbH & Co. OHG...
  • Page 35 CH1 with and without having the gas fl owing through the converter. This requires activating the valve V1. 4 Maintenance section of this manual for instructions about when and how to replace the converter material. Emerson Process Management GmbH & Co. OHG 1-19...

  • Page 36: Chapter 2 Installation

    Metric-2-NPT adaptors for CSA approved analyzers (amount meets number of non sealed threads). Instruction manuals: - This manual addendum stick - X-STREAM X2 instruction manual (on USB stick) Fig. 2-1: Scope of Supply Emerson Process Management GmbH & Co. OHG...

  • Page 37: Installing The Analyzer

    Take care to use anchors and bolts specifi ed to be used for the weight of the units! Take care the wall or stand the unit is intended to be installed at is solid and stable to hold the units! Emerson Process Management GmbH & Co. OHG...
  • Page 38 EXPLOSION HAZARD Consider the permitted fastening torques when installing components to the enclosure or closing the cover, as given in this section and on a label at the instrument ( 2-6)! Emerson Process Management GmbH & Co. OHG...

  • Page 39: Fig. 2-2: Dimensions

    Transport lugs to be removed after installation Flame arrestors with gas fi ttings (enclosure threads: M18 x 1.5) Cable inlets (enclosure threads; M20 x 1.5) Eyebolt detail All dimensions in mm [inches in brackets] Fig. 2-2: Dimensions Emerson Process Management GmbH & Co. OHG...

  • Page 40: Gas Conditioning

    EXPLOSION HAZARD Do not supply gases harmful to explosion protection safety components like fl ame arrestors, cable glands or analyzer enclosure! Violation may result in explosion! Emerson Process Management GmbH & Co. OHG...
  • Page 41 Specifi cations“ section within this manual. analyzer components, if due to Perform a calibration each time a leak released into the analyzer the source of this gas (e. g. enclosure! bottle) has changed! Emerson Process Management GmbH & Co. OHG...

  • Page 42: Gas Connections

    The sensor must be installed before analyzer startup, according the instructions shipped with the sensor! Do not use plastic tubing for trace oxygen measurements as it can permeate oxygen from the ambient air and cause higher than expected oxygen readings. Emerson Process Management GmbH & Co. OHG...

  • Page 43: Fig. 2-4: Installation In Bypass Mode

    fi tted with a pressure control valve to protect against excessive gas flow and pressure (Fig. 2-4). Exhaust Analyzer Exhaust Pressure control valve Flow sensor Filter Sample gas pump Fig. 2-4: Installation in bypass mode Emerson Process Management GmbH & Co. OHG...

  • Page 44: Fig. 2-5: Flame Arrestor Installed Into Instrument Enclosure

    FA 02 with ⁄ “ at both ends FA 03 with ⁄ “ at both ends Fig. 2-5: Flame arrestor installed Fig. 2-6: Flame arrestor elements, into instrument enclosure exemplarly considering FA 01 Emerson Process Management GmbH & Co. OHG...

  • Page 45: Special Conditions

    25 % V/V LEL. Flame arrestors for gas path Measuring system Flame arrestors for purge gas in-/outlet Fig. 2-7: Exemplary diagram for a single channel unit with purge option 2-10 Emerson Process Management GmbH & Co. OHG...

  • Page 46: Fig. 2-8: Exemplary Diagram For A Single Channel Instrument For High Gas Pressure

    2.4.1.3 Fastening Torques for Enclosure Components Consider the permitted fastening torques, when installing components to the enclosure, as given on a label at the instrument! Fig. 2-9: Label with fastening torques, installed at the instrument Emerson Process Management GmbH & Co. OHG 2-11...

  • Page 47: Electrical Installation

    Any interruption of the earth connector inside or outside the instrument or disconnecting the earth terminal may cause potential electrical shock hazzard! The analyzers do not provide a power switch and are operable when connec- ted to power. 2-12 Emerson Process Management GmbH & Co. OHG...
  • Page 48 Select a type of conduit according the local code, suitable for above mentioned adaptors and the site of installation. During installation follow the instructions provided by the manufacturer of the conduits! Unused entries must be provided with fl ameproof plugs! Emerson Process Management GmbH & Co. OHG 2-13...
  • Page 49 AD-U adapters, reprinted with the permis- sion of Redapt Ltd Note! See the documentation delivered together with your analyzer for an original version of the cable gland or adapter installation instruc- tions, whatever is applicable ! 2-14 Emerson Process Management GmbH & Co. OHG...
  • Page 50 Instruction Manual HASXMDE-IM-EX X-STREAM X2FD 01/2015 Installation - Electrical Type AD-U adapter installation instructions Emerson Process Management GmbH & Co. OHG 2-15...

  • Page 51: Fig. 2-10: Allocation Of Terminals

    Unsrew the 20 screws located on the • enclosure fl ange. Flap down the cover part to gain access • to the analyzer inside. Inside the enclosure, keep all cables as short as possible to prevent from interferences. 2-16 Emerson Process Management GmbH & Co. OHG...
  • Page 52 0,14 to 1,5 mm (26 to 15 AWG) , no need to use wire end sleeves Cable skinning length: 5 mm (0.2 inch) Screw thread: Tightening torque, min: 0,25 Nm (2.3 in.lb) Emerson Process Management GmbH & Co. OHG 2-17...
  • Page 53 Confi guration of relay output termi- nals as per standard factory setting nals as per standard factory setting (NAMUR status signals) (NAMUR status signals) Fig. 2-11: Terminals block X1 - analog signals and relay outputs 1-4 2-18 Emerson Process Management GmbH & Co. OHG...

  • Page 54: Fig. 2-12: Terminals Block X1 - Modbus Interface

    P4.10 ment). not used not used not used P4.11 RXD0 not used not used P4.12 TXD0 not used Fig. 2-12: Terminals block X1 - Modbus interface Emerson Process Management GmbH & Co. OHG 2-19...

  • Page 55: Fig. 2-13: Modbus Interface - Ethernet Connector

    Wiring instructions can be found in the separate manual supplied with the connector. Pin 1 Pin 8 Pin no. Signal other not used Fig. 2-13: Modbus Interface - Ethernet connector 2-20 Emerson Process Management GmbH & Co. OHG...

  • Page 56: Fig. 2-14: Terminal Blocks X4.1 And X4.2 - Digital Inputs And Outputs

    Inputs 8-14 and outputs 14-22, if available, are on the second adapter X4.2, see label above). Digital Outputs Digital Inputs Fig. 2-14: Terminal blocks X4.1 and X4.2 - Digital inputs and outputs Emerson Process Management GmbH & Co. OHG 2-21...

  • Page 57: Fig. 2-15: Power Terminals

    Verify the power cord is layed with a distance of at least 1 cm (0.5“) to any signal cable to ensure proper insulation from signal circuits! 2-22 Emerson Process Management GmbH & Co. OHG...

  • Page 58: Fig. 2-16: Equipotential Bonding Conductor Terminal

    Take care of contact corrosion due to the aluminum cast enclosure. 1 Lock washer 4 Lock washer 2 Ring terminal 5 Screw M5 3 Flat washer Fig. 2-16: Equipotential bonding conductor terminal Emerson Process Management GmbH & Co. OHG 2-23...
  • Page 59 Depending on the local regulation, this may require a competent hot work supervisor to issue a hot work permit. Use ALL 20 screws to fi x the cover! Violation may cause an explosion! 2-24 Emerson Process Management GmbH & Co. OHG...

  • Page 60: Chapter 3 Startup

    NOT apply gas nor operate the internal pump before the warmup time has elapsed! Violation may result in condensation inside the gas paths or damaged pump diaphragm! Consider the related instructions in the X-STREAM X2 series manual! Emerson Process Management GmbH & Co. OHG...

  • Page 61: Performing A Leak Test

    Max. pressure 7.25 psig must not change over a time period of (500 mbar)! approx. 5 minutes! Multi channel instruments: Analyzers with parallel tubing require separate leak tests for each gas path ! Emerson Process Management GmbH & Co. OHG...

  • Page 62: Switching On

    Special conditions apply to handling and operating this analyzer, consider the safety instructions at the beginning of this manual! Switch on the analyzer by applying power. Emerson Process Management GmbH & Co. OHG...

  • Page 63: Symbols Used

      Apply gas.. Apply gas.. context-dependent, and are not always displayed Access levels: Access level 1 (user) Access level 2 (expert) Access level 3 (administrator) Access level 4 (service level) Emerson Process Management GmbH & Co. OHG...

  • Page 64: The User Interface

    (currently available: English, French, German, Italian and Spanish in various com- binations). Fig. 3-2: Front Panel Emerson Process Management GmbH & Co. OHG...

  • Page 65: Display

    A fl ashing red LED in the middle indicates “Maintenance request”, “Function check” or “Off-spec operation”. The third, green LED indicates the power supply status: on: power supply OK off: power supply interrupted Emerson Process Management GmbH & Co. OHG...

  • Page 66: Keys

    UP / DOWN keys: Mode Function Leaves the measurement dis- Measuring play Selects menu line Goes to previous/next page, Browsing when currently in a line begin- ning with / Editing Changes current parameter Emerson Process Management GmbH & Co. OHG...
  • Page 67  showing in fi rst line RIGHT key: Mode Function Measuring Leaves the measurement display Browsing Accesses submenu (..) Goes to next page, when  showing in fourth line Editing Moves cursor 1 space Emerson Process Management GmbH & Co. OHG...

  • Page 68: Software

    DOWN key and up with the UP key. If the cursor is in the fi rst line, pressing the  key will move it to the last line. Emerson Process Management GmbH & Co. OHG...
  • Page 69 • It is not possible to select the minus sign or decimal point as the last character. • It is not possible to select the decimal point in integer values. 3-10 Emerson Process Management GmbH & Co. OHG...

  • Page 70: Access Levels

    If a higher level is unlocked (i.e. its code In this chapter, the descriptions of the indi- deactivated), all lower levels will also be au- vidual menus also indicate which level the tomatically unlocked. Emerson Process Management GmbH & Co. OHG 3-11...

  • Page 71: Special Messages

    Pressing  returns the display to the previous screen to allow a valid setting to be entered. CANCELLED Confi rmation of cancellation: Confi rms that a procedure (e.g. calibration) has been aborted. 3-12 Emerson Process Management GmbH & Co. OHG...

  • Page 72: Powering Up

    O2.2 201952 ppm CO.3 58.8 ppm Note! H2.4 1.5 % If less than four channels are installed in the MEASUREMENT DISPLAY unit, only the values of the available channels will be shown. Emerson Process Management GmbH & Co. OHG 3-13...

  • Page 73: Selecting The Language

    ENTER will set this language and the display is updated accordingly. If the selected language is not the intended one, the previous three steps can be repeated until the intended language is set. 3-14 Emerson Process Management GmbH & Co. OHG...

  • Page 74: Checking The Settings

    3 out of below list of available languages. Language Currently available (may be extended by future software versions.): Language: EN: English, FR: French, DE: German, IT: Italian, ES: Spanish, PT: Portuguese Emerson Process Management GmbH & Co. OHG 3-15...

  • Page 75: Installed Options

     Baud rate: 19200 serial interface, and if necessary select the Parity: protocol to be used for data transfer. Press the LEFT key twice to return to the SETUP menu. 3-16 Emerson Process Management GmbH & Co. OHG...

  • Page 76: Confi Guring The Display

    Set temperature unit Options available: °C, °F Temperature Unit: °C Set number of decimal places for temperature DecimalPlaces: display: 0 to 4 Temp-1 63.7 °C Current temperature; here: sensor 1. Emerson Process Management GmbH & Co. OHG 3-17...

  • Page 77: Calibration Setup

    If the concentration varies by more than 10% of the range from the value set, the calibration is aborted. 3-18 Emerson Process Management GmbH & Co. OHG...
  • Page 78 If any of these parameters need to be changed, X-STREAM X2 instruction manual for more information. Valve assignment.. Valve assignment..   Interval time.. Interval time.. Page 2 Emerson Process Management GmbH & Co. OHG 3-19...
  • Page 79 The factory setting is 0 seconds. and any value between 0 and 28 seconds can be set. In multi-channel units, the value for each channel must be entered separately. 3-20 Emerson Process Management GmbH & Co. OHG...

  • Page 80: Setting The Analog Outputs

    4 mA is sent. This allows the detection of a severed cable. This (life zero) mode is activated by setting the “ SignalRange” parameter to 4-20 mA. Emerson Process Management GmbH & Co. OHG 3-21...

  • Page 81: Tab. 3-1: Analog Output Signals: Settings And Operational Modes

    (20.01 ... 21.5 mA)** Note! The application of values marked * or ** depends on the setting of "SignalRange" Analog outputs menu, page 6-31). Tab. 3-1: Analog output signals: settings and operational modes 3-22 Emerson Process Management GmbH & Co. OHG...
  • Page 82 The number of Output2.. Output2.. lines displayed will depend on the number of Output3.. Output3.. available anaogue outputs. All these subme- Output4.. Output4.. nus are identical: Page 2 2 Emerson Process Management GmbH & Co. OHG 3-23...
  • Page 83 (C1 to C4). If one of these op- Zoom-C1, Zoom-C2, Zoom-C3, Zoom-C4 tions is selected, the “Zoom..” line appears in the menu (see above), which allows a zoom to be set. 3-24 Emerson Process Management GmbH & Co. OHG...
  • Page 84 “LowScale” and “HighScale”, to be “magnifi ed” on the analog output. Unlike the scaling function, here the output is swit- ched automatically, the moment the switching point concentration is reached. Emerson Process Management GmbH & Co. OHG 3-25...
  • Page 85 In the second line of the menu the zoomed area can be set to between 1 and 99 % of the range previously set in the “LowScale” and “HighScale” functions. 3-26 Emerson Process Management GmbH & Co. OHG...
  • Page 86 Switch point (“Zoom” parameter applied range centration centration from HighScale ) 0 ... 20 mA 2 mA 0 mA Concentration 4 ... 20 mA 5,6 mA 4 mA Emerson Process Management GmbH & Co. OHG 3-27...

  • Page 87: Tab. 3-2: Analog Outputs - Scaling (Examples)

    Parameter "LowScale" Scaling different 0 2500 settings, 4000 5000 where tables are NOT Parameter "HighScale" applicable lower than "MinRange" Parameter "HighScale" 5100 higher than "MinRange" Tab. 3-2: Analog outputs - Scaling (examples) 3-28 Emerson Process Management GmbH & Co. OHG...

  • Page 88: Setting Concentration Alarms

    Should the measured concentration go bey- ond one of the limits, a message is displayed in the fourth line of the measurement display and the corresponding digital output is acti- vated if programmed to do so. Emerson Process Management GmbH & Co. OHG 3-29...

  • Page 89: Tab. 3-3: Infl Uence Of "Spanrange" Parameter On Concentration Alarm Limits

    10 % 100 ppm -100 ppm 1100 ppm Example 4 (see text) 220 % 120 % 1200 ppm -1200 ppm 2200 ppm Tab. 3-3: Infl uence of “SpanRange” parameter on concentration alarm limits 3-30 Emerson Process Management GmbH & Co. OHG...
  • Page 90 Various different behaviours can be program- med using combinations of operational modes and limit settings: Window mode: An alarm is triggered, if • the concentration drops below or exceeds the limits of a concentration window, . Emerson Process Management GmbH & Co. OHG 3-31...

  • Page 91: Fig. 3-3: Limits Defi Ning A Window For Valid Concentrations

    Status message on front panel If an alarm is active, a corresponding mes- sage is displayed in line 4 of the measurement display. Fig. 3-3: Limits defi ning a window for valid concentrations 3-32 Emerson Process Management GmbH & Co. OHG...

  • Page 92: Fig. 3-4: High Pre-Alarm And Main Alarm

    Level 2-Function: High FS • Status message on front panel If an alarm is active, a corresponding mes- sage is displayed in line 4 of the measurement display. Fig. 3-4: High pre-alarm and main alarm Emerson Process Management GmbH & Co. OHG 3-33...

  • Page 93: Fig. 3-5: Low Pre-Alarm And Main Alarm

    Level 2-Function: Low FS • Status message on front panel If an alarm is active, a corresponding mes- sage is displayed in line 4 of the measurement display. Fig. 3-5: Low pre-alarm and main alarm 3-34 Emerson Process Management GmbH & Co. OHG...

  • Page 94: Backing Up The Settings

    Page 2 2 CfgData>UserData A new window comes up to confi rm the action: Are you sure? Select the line Yes! and press the ENTER key: Another windows shows the current Yes! status. Emerson Process Management GmbH & Co. OHG 3-35...
  • Page 95 See Chapter 4 for information on how to per- form a manual calibration. If your instrument features a valve block, X-STREAM X2 instruction manual for a comprehensive description of calibration procedures. 3-36 Emerson Process Management GmbH & Co. OHG...

  • Page 96: Chapter 4 Service And Maintenance

    Parts essential for explosion protection must not be repaired, they must be replaced if defective! The authority has to issue a certifi cate for this and/or attach a test label to the equipment before startup after maintenance or replacement of parts. Emerson Process Management GmbH & Co. OHG...
  • Page 97 Modifi cations affecting the integrity of type of protection (e.g. affi xing addtional threads, replacing the fl ame arrestors by other model) are NOT PERMITTED! Violation may cause an explosion and/or personal injury or death! Emerson Process Management GmbH & Co. OHG...

  • Page 98: Verifi Cations And Tests

    fl anges surfaces! See section 4.1.1.2 for more information on how to verify the fl anges‘ compliances with the certifi cation requirements, if the results of the visual inspection is not clear. Emerson Process Management GmbH & Co. OHG...
  • Page 99 If one or both of above measurements show non-compliances, • take the analyzer out of service by dis- connecting all electrical connections • submit the unit to the Emerson service center or to another company certifi ed for maintenance for fl ameproof (Ex d) equipment..

  • Page 100: Tests On Flame Arrestors

    fl ame arrestor pressure applicable to the ana- installed at the instrument. lyzer as specifi ed in it´s instruc- Required tools tion manual!  Manometer for max. 7.25 psi (500 mbar)  Stop valve Emerson Process Management GmbH & Co. OHG...

  • Page 101: Fig. 4-1: Leak Testing With U-Tube Manometer (Flame Arrestor)

    (5.1 ± 1) hPa. manometer Replace the fl ame arrestor if the measured pressure value differs more than 10 % from the reference value given above. Fig. 4-2: Pressure Drop Test Emerson Process Management GmbH & Co. OHG...

  • Page 102: Replacement Of Parts

    - ADE 1FC ISO 20 No. 05 by CAPRI, variations - 8163/2–PXSS2K M20 by Stahl Any ATEX approved fl ameproof type, e. g. - 120209 by CAPRI Cable entries stopping plugs Male thread: M20 x 1,5 Spare part # ETC01754 Emerson Process Management GmbH & Co. OHG...
  • Page 103 FA 02: Spare part # 42716625-V1 FA 03: Spare part # 42716625-V2 Material: stainless steel A2-70 Thread: M16 x 45 ISO 4762 A2 Modifi ed to drawing 4.271-6945 Enclosure screws by EMERSON PROCESS MANAGEMENT Spare part # 42716945 Emerson Process Management GmbH & Co. OHG...

  • Page 104: 4.3 Vapor Recovery Application - Special Information

    Additional temperature control Additional power supply unit converter material, which is a consumable Overtemperature switch and needs to be replaced depending on the required converter effi ciency: Fig. 4-3: Vapor recovery application setup Emerson Process Management GmbH & Co. OHG...

  • Page 105: Determining The Converter Effi Ciency

    While „Pump“ is set to Off, the NAMUR sta- tus Function Check is actvated. Part number for converter replacement ma- terial: ETC02579 Don‘t forget to set „Pump“ to On again, after fi nishing the calculation of converter effi cie- 4-10 Emerson Process Management GmbH & Co. OHG...

  • Page 106: Replacement Instructions

    Now you have access to the inner thermosta- ted jacket (Fig. 4-6). Fig. 4-4: Converter assembly Heating elements are inside the isolating jacket! Accessible components still may be hot and harmful to humans! Fig. 4-5: Converter assembly details Emerson Process Management GmbH & Co. OHG 4-11...

  • Page 107: Fig. 4-6: Heated Jacket

    (Fig. 4-6). Fig. 4-6: Heated jacket 4. Take the converter vessel with connected gas lines out of jacket and analyzer. Converter vessel End cap Fig. 4-7: Converter, laid open 4-12 Emerson Process Management GmbH & Co. OHG...
  • Page 108 8. Put the washer on top of the vessel / new material. 9. Install the end cap. 10. Insert the converter vessel into the jacket and place it into the assembly. Fig. 4-8: Converter fi lling sequence Emerson Process Management GmbH & Co. OHG 4-13...
  • Page 109 16. Make sure all installation has been done properly and close the front door. Fix the door by means of ALL 20 screws. Tightening torque: 25 Nm (221 in.lb) 17. You‘re done! Fig. 4-11: Converter metallic cover 4-14 Emerson Process Management GmbH & Co. OHG...

  • Page 110: Failure Situation

    Accessible components still may be hot and harmful to humans! Overtemperature protection device Fig. 4-12: Location of Overtemperature Protection Device Emerson Process Management GmbH & Co. OHG 4-15...

  • Page 111: Perform A Calibration

    Note! If the oxygen concentration is known, ambi- ent air may be used for an oxygen channel span calibration. 4-16 Emerson Process Management GmbH & Co. OHG...

  • Page 112: Preparing Calibrations

    1 l/min), and utilizing the correct gas fi tting. Ensure the warm-up time after switching on has elapsed! Warm-up time depends on installed measuring system and confi guration, „1.8 Measurements Specifi cations“ at page 1-14! Emerson Process Management GmbH & Co. OHG 4-17...
  • Page 113 Multi-channel unit: Press the  key to enter the SELECT COM- PONENT menu to change the settings for a different channel. When done, press the  key to return to the CALIBRATION menu. 4-18 Emerson Process Management GmbH & Co. OHG...
  • Page 114 (see Hold on cal: INSTALLED OPTIONS menu) and is used Purge time: Purge time: 15 s 15 s   for advanced, remote and unattended cali- brations only.. Emerson Process Management GmbH & Co. OHG 4-19...

  • Page 115: Manual Calibration

    Select the second line to start the calibra- CANCEL calibration! tion. START calibration! Line 3 shows the calibration gas setup ZeroGas 0.000 ppm (here: required zero gas concentration is CO2.1 0.200 ppm  4-20 Emerson Process Management GmbH & Co. OHG...
  • Page 116 CONTROL.. menu, which allows you to start a span calibration. The procedure and screens look similiar to those of a zero cali- bration: Select SPAN CALIBRATION... Emerson Process Management GmbH & Co. OHG 4-21...
  • Page 117 HOME key to return to the measurement screen to fi nish with manual calibration pro- cedures. 4-22 Emerson Process Management GmbH & Co. OHG...

  • Page 118: Chapter 5 Dismounting And Disposal

    Support the instrument before loosening the fi xing screws (risk of dropping instrument). Two people and/or lifting equipment is required to lift and carry these units. Failure to follow may result in personal injury! Emerson Process Management GmbH & Co. OHG...
  • Page 119 Declaration of Decontamination to a disposal specialist. The disposal specialist then has to disassemble the instrument, and recycle and dispose it in compliance with all applicable waste treatment regulations. Emerson Process Management GmbH & Co. OHG...

  • Page 120: Appendix

    A.1, page A-2 ATEX EC Type Examination Certifi cate A.2, page A-3 CSA Certifi cate of Compliance A.3, page A-16 Block diagram A.4, page A-23 Assignment of Terminals and Socket A.5, page A-28 Emerson Process Management GmbH & Co. OHG...

  • Page 121: Ec Declaration Of Conformity

    Instruction Manual HASXMDE-IM-EX X-STREAM X2FD 01/2015 EC Declaration of Conformity EC Declaration of Conformity Emerson Process Management GmbH & Co. OHG...
  • Page 122 Instruction Manual HASXMDE-IM-EX X-STREAM X2FD 01/2015 ATEX EC Type Examination Certifi cate ATEX EC Type Examination Certifi cate Emerson Process Management GmbH & Co. OHG...
  • Page 123 Instruction Manual HASXMDE-IM-EX X-STREAM X2FD 01/2015 ATEX EC Type Examination Certifi cate Emerson Process Management GmbH & Co. OHG...
  • Page 124 Instruction Manual HASXMDE-IM-EX X-STREAM X2FD 01/2015 ATEX EC Type Examination Certifi cate Emerson Process Management GmbH & Co. OHG...
  • Page 125 Instruction Manual HASXMDE-IM-EX X-STREAM X2FD 01/2015 ATEX EC Type Examination Certifi cate Emerson Process Management GmbH & Co. OHG...
  • Page 126 Instruction Manual HASXMDE-IM-EX X-STREAM X2FD 01/2015 ATEX EC Type Examination Certifi cate Emerson Process Management GmbH & Co. OHG...
  • Page 127 Instruction Manual HASXMDE-IM-EX X-STREAM X2FD 01/2015 ATEX EC Type Examination Certifi cate Emerson Process Management GmbH & Co. OHG...
  • Page 128 Instruction Manual HASXMDE-IM-EX X-STREAM X2FD 01/2015 ATEX EC Type Examination Certifi cate Emerson Process Management GmbH & Co. OHG...
  • Page 129 Instruction Manual HASXMDE-IM-EX X-STREAM X2FD 01/2015 ATEX EC Type Examination Certifi cate A-10 Emerson Process Management GmbH & Co. OHG...
  • Page 130 Instruction Manual HASXMDE-IM-EX X-STREAM X2FD 01/2015 ATEX EC Type Examination Certifi cate Emerson Process Management GmbH & Co. OHG A-11...
  • Page 131 Instruction Manual HASXMDE-IM-EX X-STREAM X2FD 01/2015 ATEX EC Type Examination Certifi cate A-12 Emerson Process Management GmbH & Co. OHG...
  • Page 132 Instruction Manual HASXMDE-IM-EX X-STREAM X2FD 01/2015 ATEX EC Type Examination Certifi cate Emerson Process Management GmbH & Co. OHG A-13...
  • Page 133 Instruction Manual HASXMDE-IM-EX X-STREAM X2FD 01/2015 ATEX EC Type Examination Certifi cate A-14 Emerson Process Management GmbH & Co. OHG...
  • Page 134 Instruction Manual HASXMDE-IM-EX X-STREAM X2FD 01/2015 ATEX EC Type Examination Certifi cate Emerson Process Management GmbH & Co. OHG A-15...
  • Page 135 CLASS 8721 85 - ELECTRICAL EQUIPMENT FOR LABORATORY USE (Certified to U.S. Standards) X-STREAM (XLF) or X-STREAM Enhanced Field Housing Gas Analyzer (XEF) X-STREAM (X2GP) or X-STREAM Enhanced (XEGP) General Purpose Gas Analyzer: X-STREAM Gas Analyzer Core (XCA) A-16 Emerson Process Management GmbH & Co. OHG...
  • Page 136 X-STREAM Compact Gas Analyzer Core (XCC or XCK): Conditions of Acceptability CLASS 2258-02 PROCESS CONTROL EQUIPMENT – For Hazardous Locations CLASS 2258-82 PROCESS CONTROL EQUIPMENT – For Hazardous Locations – Certified to U.S. Standards. X-Stream FD (XFD) Emerson Process Management GmbH & Co. OHG A-17...
  • Page 137 Instruction Manual HASXMDE-IM-EX X-STREAM X2FD 01/2015 CSA Certifi cate of Compliance Certificate: Master Contract: Project: Date Issued: X-Stream FD (X2FD) A-18 Emerson Process Management GmbH & Co. OHG...
  • Page 138 Instruction Manual HASXMDE-IM-EX X-STREAM X2FD 01/2015 CSA Certifi cate of Compliance Certificate: Master Contract: Project: Date Issued: Emerson Process Management GmbH & Co. OHG A-19...
  • Page 139 Instruction Manual HASXMDE-IM-EX X-STREAM X2FD 01/2015 CSA Certifi cate of Compliance Certificate: Master Contract: Project: Date Issued: X-STREAM FD (XEFD) (XEF) A-20 Emerson Process Management GmbH & Co. OHG...
  • Page 140 Master Contract: Project: Date Issued: X-STREAM FN (XLFN, XXFN, XEFN, XDFN) X-STREAM (XLFN) or X-STREAM Enhanced (XEFN)Field Housing Gas Analyzer: X-STREAM (XXFN) or X-STREAM Enhanced Dual (XDFN) Field Housing Gas Analyzer APPLICABLE REQUIREMENTS Emerson Process Management GmbH & Co. OHG A-21...
  • Page 141 Instruction Manual HASXMDE-IM-EX X-STREAM X2FD 01/2015 CSA Certifi cate of Compliance Certificate: Master Contract: Project: Date Issued: A-22 Emerson Process Management GmbH & Co. OHG...
  • Page 142 20.01.11 02.10. Walther Bearb. 4.300-5158/4 X-STREAM X2 Sheet TN846: Trace Moisture hinzu 11.11.10 Gepr. 03.10. Schmidt 12.08.09 Neue Gehäusevarianten hinzu Block diagram Ident-Nr.: Micro Index Änderung, revision Datum Name 20___ Datum Name Emerson Process Management GmbH & Co. OHG A-23...
  • Page 143 Blatt 02.10. Walther Bearb. 4.300-5158/4 X-STREAM X2 Sheet TN846: Trace Moisture hinzu 11.11.10 Gepr. 03.10. Schmidt Neue Gehäusevarianten hinzu 12.08.09 Block diagram Ident-Nr.: 20___ Datum Name Micro Index Änderung, revision Datum Name A-24 Emerson Process Management GmbH & Co. OHG...
  • Page 144 20.01.11 02.10. Walther Bearb. 4.300-5158/4 X-STREAM X2 Sheet TN846: Trace Moisture hinzu 11.11.10 Gepr. 03.10. Schmidt 12.08.09 Neue Gehäusevarianten hinzu Block diagram Ident-Nr.: Micro Index Änderung, revision Datum Name 20___ Datum Name Emerson Process Management GmbH & Co. OHG A-25...
  • Page 145 Blatt 02.10. Walther Bearb. X-STREAM X2 4.300-5158/4 Sheet TN846: Trace Moisture hinzu 11.11.10 03.10. Schmidt Gepr. Neue Gehäusevarianten hinzu 12.08.09 Block diagram Ident-Nr.: Micro Index Änderung, revision Datum Name 20___ Datum Name A-26 Emerson Process Management GmbH & Co. OHG...
  • Page 146 TN934: Aktualisiert 02.10. Walther Bearb. X-STREAM X2 4.300-5158/4 Sheet TN846: Trace Moisture hinzu 11.11.10 Gepr. 03.10. Schmidt Neue Gehäusevarianten hinzu 12.08.09 Block diagram Ident-Nr.: Micro Index Änderung, revision Datum Name 20___ Datum Name Emerson Process Management GmbH & Co. OHG A-27...
  • Page 147 P4.11 not used RXD0(-) not used not used P4.12 D0(-) TXD0(-) not used not used Ethernet connector Service Port Connector - for Modbus Signal Terminals Strips Power terminals Serial RS 232 interface A-28 Emerson Process Management GmbH & Co. OHG...
  • Page 148 Instruction Manual HASXMDE-IM-Ex X-STREAM X2FD 01/2015...
  • Page 149 ©2015 Emerson Process Management. All rights reserved. The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount Analytical is a mark of one of the Emerson Process Management family of companies. All other marks are the property of their respective owners.

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