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Related Manuals for Emerson Rosemount BINOS 100 F
Summary of Contents for Emerson Rosemount BINOS 100 F
- Page 1 Instruction Manual ETC01035 08/2005 Instruction Manual BINOS 100 F & MLT 2 Addendum for Pressurized Analyzers intended to be used in Hazardous Areas Zone 1: All Versions Zone 2: Non-Flammable Gases Only Edition 08/2005 www.EmersonProcess.com...
- Page 2 • Read all instructions prior to installing, operating, and servicing the product. • If you do not understand any of the instructions, contact your Emerson Process Management (Rosemount Analytical) representative for clarification. • Follow all warnings, cautions, and instructions marked on and supplied with the product.
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Page 3: Preface
Some technical specifications in this manual may be different to those in the associated manuals for the analyzers and additional equipment. In this case the technical specifications listed in this manual are valid only. Emerson Process Management Manufacturing GmbH & Co. OHG P - 1... -
Page 4: Definitions
NOTE Highlights an essential operating procedure, condition or statement. P - 2 Emerson Process Management Manufacturing GmbH & Co. OHG... -
Page 5: Safety Instructions
Products described in this manual are not designed for use in any life support and/or safety equipment where failure to perform can reasonably be expected to result in personal injury or death. Emerson Process Management Manufacturing GmbH & Co. OHG P - 3... - Page 6 To avoid loss of life, personal injury and damage to this equipment and on-site property, do not operate or service this instrument before reading and understanding this instruction manual and receiving appropriate training. SAVE THESE INSTRUCTIONS FOR FUTURE USE. P - 4 Emerson Process Management Manufacturing GmbH & Co. OHG...
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Page 7: Terms Used In This Manual
(gas) to burn. rich in fuel (deficient in oxygen) to burn. Emerson Process Management Manufacturing GmbH & Co. OHG P - 5... - Page 8 > 1 atmospheric. mbar compared to atmospheric. Flammable Gas(es) Gases and gas mixtures are assigned to be flammable if they might become ignitable when in a mixture with air. P - 6 Emerson Process Management Manufacturing GmbH & Co. OHG...
- Page 9 ATEX Instruction Manual ETC01035 ® MLT 2 / BINOS 100 F August 2005 Emerson Process Management Manufacturing GmbH & Co. OHG P - 7...
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Page 10: Table Of Contents
Signal Inputs and Outputs ................2-17 2-7-2 Category 2 Equipment Mains Connection ........... 2-18 2-7-3 Category 3 Equipment Mains Connection ........... 2-19 2-7-4 Category 3 Equipment Alarm Contacts ............2-20 Emerson Process Management Manufacturing GmbH & Co. OHG i - 1... - Page 11 Category 3 Certificate ..................A-10 Circuit Diagrams ..................... A-15 A-3-1 MLT 2, single enclosure .................. A-15 A-3-2 MLT 2, dual enclosure ..................A-19 ® A-3-3 BINOS 100 F ....................A-23 i - 2 Emerson Process Management Manufacturing GmbH & Co. OHG...
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Page 12: Section 1 Technical Description
Explosive gases must not be • connected to the analyzer! Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 1... -
Page 13: Unused
ATEX Instruction Manual ETC01035 ® MLT 2 / BINOS 100 F January 2004 Instrument Layout Unused 1 - 2 Emerson Process Management Manufacturing GmbH & Co. OHG... -
Page 14: Specification
(EEx p) using simplified Applicable Standards: purge with either leakage EN 50014:1997 + amendments 1 & 2, compensation mode or EN 50016:1995, continuous flow EN 50020:1994 Temperature class: T4 Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 3... -
Page 15: Description Of Pressurization Systems
(e.g. containment system. prepurge phase, purge gas flow, internal overpressure, and more) and therefore ensures safe operation. A separate instruc- tion manual provides more detailled infor- mation. 1 - 4 Emerson Process Management Manufacturing GmbH & Co. OHG... - Page 16 Flow rate (leakage rate): <= 22Nm³/h <= 22 Nm³/h Minimum overpressure in all enclosures: 1 mbar against external atmosphere and • 50 Pa against containment system when measuring flammable gases • Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 5...
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Page 17: Purge Gas Conditions
Medium has to be dry and free from dust, oil, corrosive or aggressive components! Input pressure at inlet of EEx p device: • 2.000 to 4.000 hPa (2 to 4 bar) 1 - 6 Emerson Process Management Manufacturing GmbH & Co. OHG... -
Page 18: Differential Pressure Monitoring
The limit of 50 Pa is the least permissible value given by the standards, higher values are acceptable, too. Flame arrestors are required for gas inlets and outlets. Electrical and mechanical connections are shown in section 2 „Installation“. Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 7... -
Page 19: Equivalent Safety Devices
It is the responsibility of the operator/owner to choose and install a pressurization system other than recommended by Emerson Process Management! In no case Emerson Process Management is held responsible for any damage, personal injury etc. resulting from choosing different pressurization systems! •... -
Page 20: Additional Safety Measures
The maximum permissible gas • pressure depends on the type of connected gas. See section 1-3-5 for detailed information. Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 9... - Page 21 ATEX Instruction Manual ETC01035 ® MLT 2 / BINOS 100 F January 2004 1 - 10 Emerson Process Management Manufacturing GmbH & Co. OHG...
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Page 22: Section 2 Installation
Do not use the attached EEx p unit or the external valve as a handle for transportation or lifting the instrument! Failure to follow may loosen or damage the devices and impair safety of the whole instrument! Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 1... -
Page 23: Dimensional Drawings
MLT 2 / BINOS 100 F August 2005 2-3 Dimensional Drawings Dimensional Drawings 2-3-1 Single Enclosure Analyzer Standard version w/o purging system Fig. 2-1a Single enclosure analyzer (approx. dimensions in mm) 2 - 2 Emerson Process Management Manufacturing GmbH & Co. OHG... - Page 24 ATEX Instruction Manual ETC01035 ® MLT 2 / BINOS 100 F August 2005 2-3-1 Single Enclosure Analyzer Fig. 2-1b Single enclosure analyzer (approx. dimensions in mm) Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 3...
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Page 25: Dual Enclosure Analyzer
August 2005 2-3-2 Dual Enclosure Analyzer 2-3-2 Dual Enclosure Analyzer Standard version w/o purging system with category 3 purging system Fig. 2-2a Dual enclosure analyzer (approx. dimensions in mm) 2 - 4 Emerson Process Management Manufacturing GmbH & Co. OHG... - Page 26 August 2005 2-3-2 Dual Enclosure Analyzer Standard-Ausführung Standard Version Ausführung „erhöhter Innendruck“ Version „increased pressure“ with category 2 purging system Fig. 2-2b Dual enclosure analyzer (approx. dimensions in mm) Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 5...
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Page 27: Connection Of Sample Gas And Protective Gas (Purge Gas)
The purpose(s) for which the differential pressure switch is used (i.e. to disconnect power or to sound an alarm or otherwise maintain the safety of the installation) is the responsibility of the user! 2 - 6 Emerson Process Management Manufacturing GmbH & Co. OHG... - Page 28 Read and take into account the separate flame arrestor documentation, shipped together with the instrument! Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 7...
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Page 29: Mlt 2 Gas Flow Diagrams
2-4-2 MLT 2 Gas Flow Diagrams 2-4-2 MLT 2 Gas Flow Diagrams 2-4-2-1 Gas Flow Diagram for Nonflammable Gases or Flammable Gases diluted below 1/4 LEL Fig. 2-4a Gas Flow Diagram 2 - 8 Emerson Process Management Manufacturing GmbH & Co. OHG... - Page 30 ETC01035 ® MLT 2 / BINOS 100 F August 2005 2-4-2 MLT 2 Gas Flow Diagrams 2-4-2-2 Gas Flow Diagrams for Nondiluted Flammable Gases Fig. 2-4b Gas Flow Diagram Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 9...
- Page 31 ® MLT 2 / BINOS 100 F August 2005 2-4-2 MLT 2 Gas Flow Diagrams 2-4-2-2 Gas Flow Diagrams for Nondiluted Flammable Gases (cont’d) Fig. 2-4c Gas Flow Diagram 2 - 10 Emerson Process Management Manufacturing GmbH & Co. OHG...
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Page 32: Binos 100 F Gas Flow Diagrams
100 F Gas Flow Diagrams ® 2-4-3 BINOS 100 F Gas Flow Diagrams 2-4-3-1 Gas Flow Diagram for Nonflammable Gases or Flammable Gases diluted below 1/4 LEL Fig. 2-4d Gas Flow Diagram Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 11... - Page 33 MLT 2 / BINOS 100 F August 2005 ® 2-4-3 BINOS 100 F Gas Flow Diagrams 2-4-3-2 Gas Flow Diagrams for Nondiluted Flammable Gases Fig. 2-4e Gas Flow Diagram 2 - 12 Emerson Process Management Manufacturing GmbH & Co. OHG...
- Page 34 MLT 2 / BINOS 100 F August 2005 ® 2-4-3 BINOS 100 F Gas Flow Diagrams 2-4-3-2 Gas Flow Diagrams for Nondiluted Flammable Gases (cont’d) Fig. 2-4f Gas Flow Diagram Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 13...
- Page 35 MLT 2 / BINOS 100 F August 2005 ® 2-4-3 BINOS 100 F Gas Flow Diagrams 2-4-3-2 Gas Flow Diagrams for Nondiluted Flammable Gases (cont’d) Fig. 2-4g Gas Flow Diagram 2 - 14 Emerson Process Management Manufacturing GmbH & Co. OHG...
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Page 36: Safety Device Settings
For instructions on how to change the no explosive atmosphere in codes see the separate pressurization the vicinity of the unit (fire instruction manual! safety certificate). Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 15... -
Page 37: Electrical Connections
(minimum distance to non-IS cables etc.). If running in minimum distance is not possible clearance may be achieved utilizing so- lid insulation of suitable thickness. 2 - 16 Emerson Process Management Manufacturing GmbH & Co. OHG... -
Page 38: Cable Gland Assembly Instruction
MUST be shut off too! This ensures that no hazardous voltages are present within the analyzer enclosure when not pressurized. Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 17... -
Page 39: Category 2 Equipment Mains Connection
16, 18 and PE (fig. 2-4). meets the analyzer nominal voltage! Terminal 16 Terminal 18 PE terminal Fig. 2-5 Terminal location inside control unit 2 - 18 Emerson Process Management Manufacturing GmbH & Co. OHG... -
Page 40: Category 3 Equipment Mains Connection
EMC line filter (fig. 2-5). voltage! EMC line filter Terminals Fig. 2-6 Terminal location inside analyzer Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 19... -
Page 41: Category 3 Equipment Alarm Contacts
This alarm loop operates in normally closed operating conditions. connection mode. Consult factory for applicable circuitry which is available from various manufacturers. Fig. 2-7 Pressure monitor: Terminal allocationand signal connection 2 - 20 Emerson Process Management Manufacturing GmbH & Co. OHG... -
Page 42: Section 3 Startup
Cable gland hexagon socket screw sealing plug Switching On In a next step the analyzer may be powered by opening the purge gas supply and switching on the power supply. Emerson Process Management Manufacturing GmbH & Co. OHG 3 - 1... - Page 43 ATEX Instruction Manual ETC01035 ® MLT 2 / BINOS 100 F January 2004 3 - 2 Emerson Process Management Manufacturing GmbH & Co. OHG...
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Page 44: Section 4 Maintenance
Refer to the associated manuals for detailed the safe operation of your information maintenance process at risk and affect the replacement of parts. explosion protection! Emerson Process Management Manufacturing GmbH & Co. OHG 4 - 1... -
Page 45: Verifications And Tests On Modified Or Repaired Electrical Apparatus
Connect an external source of lines. • compressed air as described in the drawing on the next page (fig. 4-1). 4 - 2 Emerson Process Management Manufacturing GmbH & Co. OHG... -
Page 46: Overpressure Test
(sec. 4-4-1-3). the measured value is acceptable compared to the following values. Acceptable flow values are: • single analyzer: 3 l/minute maximum • dual analyzer: 4.5 l/minute maximum Emerson Process Management Manufacturing GmbH & Co. OHG 4 - 3... -
Page 47: System With 90 Mbar Operating Pressure
Connect an external source of lines. • compressed air as described in the drawing on the next page (fig. 4-2). 4 - 4 Emerson Process Management Manufacturing GmbH & Co. OHG... -
Page 48: Overpressure Test
(sec. 4-4-2-3). the measured value is acceptable compared to the following values. Acceptable flow values are: • single analyzer: 3 l/minute maximum • dual analyzer: 4.5 l/minute maximum Emerson Process Management Manufacturing GmbH & Co. OHG 4 - 5... -
Page 49: Removal Of Modifications
August 2005 4-4 Verifications and Tests 4-4-3 Removal of Modifications Remove all the modifications described in section 4-4-1 resp. 4-4-2. Take special care of the gas connections to be tightend. 4 - 6 Emerson Process Management Manufacturing GmbH & Co. OHG... -
Page 50: Appendix
ATEX Instruction Manual ETC01035 ® MLT 2 / BINOS 100 F August 2005 APPENDIX EC Declarations of Conformity Emerson Process Management Manufacturing GmbH & Co. OHG A- 1... - Page 51 ATEX Instruction Manual ETC01035 ® MLT 2 / BINOS 100 F August 2005 EC Declarations of Conformity A- 2 Emerson Process Management Manufacturing GmbH & Co. OHG...
- Page 52 ATEX Instruction Manual ETC01035 ® MLT 2 / BINOS 100 F August 2005 EC Declarations of Conformity Emerson Process Management Manufacturing GmbH & Co. OHG A- 3...
- Page 53 ATEX Instruction Manual ETC01035 ® MLT 2 / BINOS 100 F August 2005 EC Declarations of Conformity A- 4 Emerson Process Management Manufacturing GmbH & Co. OHG...
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Page 54: Ec Type Examination Certificates
ATEX Instruction Manual ETC01035 ® MLT 2 / BINOS 100 F August 2005 A-2-1 Category 2 Certificate EC Type Examination Certificates A-2-1 Category 2 Certificate Emerson Process Management Manufacturing GmbH & Co. OHG A- 5... - Page 55 ATEX Instruction Manual ETC01035 ® MLT 2 / BINOS 100 F August 2005 A-2-1 Category 2 Certificate A- 6 Emerson Process Management Manufacturing GmbH & Co. OHG...
- Page 56 ATEX Instruction Manual ETC01035 ® MLT 2 / BINOS 100 F August 2005 A-2-1 Category 2 Certificate Emerson Process Management Manufacturing GmbH & Co. OHG A- 7...
- Page 57 ATEX Instruction Manual ETC01035 ® MLT 2 / BINOS 100 F August 2005 A-2-1 Category 2 Certificate A- 8 Emerson Process Management Manufacturing GmbH & Co. OHG...
- Page 58 ATEX Instruction Manual ETC01035 ® MLT 2 / BINOS 100 F August 2005 A-2-1 Category 2 Certificate Emerson Process Management Manufacturing GmbH & Co. OHG A- 9...
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Page 59: A-2-2 Category 3 Certificate
ATEX Instruction Manual ETC01035 ® MLT 2 / BINOS 100 F August 2005 A-2-2 Category 3 Certificate A- 10 Emerson Process Management Manufacturing GmbH & Co. OHG... - Page 60 ATEX Instruction Manual ETC01035 ® MLT 2 / BINOS 100 F August 2005 A-2-2 Category 3 Certificate Emerson Process Management Manufacturing GmbH & Co. OHG A- 11...
- Page 61 ATEX Instruction Manual ETC01035 ® MLT 2 / BINOS 100 F August 2005 A-2-2 Category 3 Certificate A- 12 Emerson Process Management Manufacturing GmbH & Co. OHG...
- Page 62 ATEX Instruction Manual ETC01035 ® MLT 2 / BINOS 100 F August 2005 A-2-2 Category 3 Certificate Emerson Process Management Manufacturing GmbH & Co. OHG A- 13...
- Page 63 ATEX Instruction Manual ETC01035 ® MLT 2 / BINOS 100 F August 2005 A-2-2 Category 3 Certificate A- 14 Emerson Process Management Manufacturing GmbH & Co. OHG...
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Page 64: Circuit Diagrams
ATEX Instruction Manual ETC01035 ® MLT 2 / BINOS 100 F August 2005 A-3 Circuit Diagrams Circuit Diagrams A-3-1 MLT 2, single Emerson Process Management Manufacturing GmbH & Co. OHG A- 15... - Page 65 ATEX Instruction Manual ETC01035 ® MLT 2 / BINOS 100 F August 2005 A-3-1 MLT 2 Circuit Diagrams A- 16 Emerson Process Management Manufacturing GmbH & Co. OHG...
- Page 66 ATEX Instruction Manual ETC01035 ® MLT 2 / BINOS 100 F August 2005 A-3-1 MLT 2 Circuit Diagrams Emerson Process Management Manufacturing GmbH & Co. OHG A- 17...
- Page 67 ATEX Instruction Manual ETC01035 ® MLT 2 / BINOS 100 F August 2005 A-3-1 MLT 2 Circuit Diagrams A- 18 Emerson Process Management Manufacturing GmbH & Co. OHG...
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Page 68: A-3-2 Mlt 2, Dual Enclosure
ATEX Instruction Manual ETC01035 ® MLT 2 / BINOS 100 F August 2005 A-3-2 MLT 2 Circuit Diagrams A-3-2 MLT 2, dual Emerson Process Management Manufacturing GmbH & Co. OHG A- 19... - Page 69 ATEX Instruction Manual ETC01035 ® MLT 2 / BINOS 100 F August 2005 A-3-2 MLT 2 Circuit Diagrams A- 20 Emerson Process Management Manufacturing GmbH & Co. OHG...
- Page 70 ATEX Instruction Manual ETC01035 ® MLT 2 / BINOS 100 F August 2005 A-3-2 MLT 2 Circuit Diagrams Emerson Process Management Manufacturing GmbH & Co. OHG A- 21...
- Page 71 ATEX Instruction Manual ETC01035 ® MLT 2 / BINOS 100 F August 2005 A-3-2 MLT 2 Circuit Diagrams A- 22 Emerson Process Management Manufacturing GmbH & Co. OHG...
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Page 72: A-3-3 Binos ® 100 F
ATEX Instruction Manual ETC01035 ® MLT 2 / BINOS 100 F August 2005 ® A-3-2 BINOS 100 F Circuit Diagrams ® A-3-3 BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 23... - Page 73 ATEX Instruction Manual ETC01035 ® MLT 2 / BINOS 100 F August 2005 ® A-3-2 BINOS 100 F Circuit Diagrams A- 24 Emerson Process Management Manufacturing GmbH & Co. OHG...
- Page 74 F 44 1243 845354 ASIA-PACIFIC Emerson Process Management Asia Pacific Private Limited 1 Pandan Crescent Singapore 128461 Republic of Singapore T 65 6 777 8211 F 65 6 777 0947 e-mail: analytical@ap.emersonprocess.com © Emerson Process Management GmbH & Co. OHG 2007...