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XJ
REMOVAL AND INSTALLATION (Continued)
Fig. 56 Bracket Mounted Cooling Fan
1 – WATER PUMP (2.5L ENGINE)
2 – HUB/BEARING (4.0L ENGINE)
3 – PULLEY NUTS
4 – PULLEY
5 – BRACKET
(3) Install accessory drive belts. Tension belts to
specifications. Refer to the Specifications section at
the end of this group.
VISCOUS FAN DRIVE REMOVAL/INSTALLATION
Refer to Cooling System Fan for removal and
installation procedures of the viscous drive unit.
Viscous Fan Drive Fluid Pump Out Requirement:
After installing a new viscous fan drive, bring the
engine speed up to approximately 2000 rpm and hold
for approximately two minutes. This will ensure
proper fluid distribution within the drive.
CLEANING AND INSPECTION
RADIATOR PRESSURE CAP
CLEANING
Clean the radiator pressure cap using a mild soap
and water only.
INSPECTION
Visually inspect the pressure valve gasket on the
cap. Replace cap if the gasket is swollen, torn or
worn. Inspect the area around radiator filler neck for
white deposits that indicate a leaking cap.
RADIATOR
CLEANING
Clean radiator fins With the engine cold, apply cold
water and compressed air to the back (engine side) of
the radiator to flush the radiator and/or A/C con-
denser of debris.
INSPECTION
The radiator cooling fins should be checked for
damage or deterioration. Inspect cooling fins to make
sure they are not bent or crushed, these areas result
in reduced heat exchange causing the cooling system
to operate at higher temperatures. Inspect the plastic
end tanks for cracks, damage or leaks.
Inspect the radiator neck for damage or distortion.
WATER PUMP
CLEANING
Clean the gasket mating surface. Use caution not
to damage the gasket sealing surface.
INSPECTION
Inspect the water pump assembly for cracks in the
housing, Water leaks from shaft seal, Loose or rough
turning bearing or Impeller rubbing either the pump
body or timing chain case/cover.
FAN BLADE
CLEANING
Clean the fan blades using a mild soap and water.
Do not use an abrasive to clean the blades.
INSPECTION
WARNING: DO
NOT
STRAIGHTEN FAN BLADES IF FAN IS NOT WITHIN
SPECIFICATIONS.
CAUTION: If
fan
blade
because of mechanical damage, water pump and
viscous fan drive should also be inspected. These
components could have been damaged due to
excessive vibration.
(1) Remove fan blade assembly from viscous fan
drive unit (four bolts).
(2) Lay fan on a flat surface with leading edge fac-
ing down. With tip of blade touching flat surface,
replace fan if clearance between opposite blade and
surface is greater than 2.0 mm (.090 inch). Rocking
motion of opposite blades should not exceed 2.0 mm
(.090 inch). Test all blades in this manner.
COOLING SYSTEM
ATTEMPT
TO
BEND
assembly
is
replaced
7 - 39
OR
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