Norac UC5 Installation Manual
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Norac UC5 Installation Manual

Spray height control system nitro 4000 and nitro 5000 series and new holland front mount boom
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Download this manual See also: Operator's Manual, Installation Manual
Nitro (4000 and 5000 Series)
and New Holland Front Mount Boom
Installation Manual
NT04

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Summary of Contents for Norac UC5

  • Page 1 Nitro (4000 and 5000 Series) and New Holland Front Mount Boom Installation Manual NT04...
  • Page 2 Reorder P/N: UC5-BC-NT04-INST Rev K (Nitro (4000 & 5000 Series) and New Holland Front Mount Boom) NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information...

  • Page 3: Table Of Contents

    Contents Introduction ........................ 1     Technical Specifications .................... 2     General UC5 System Layout ..................3     Kit Parts ........................4     Pre-Install Checklist ....................9     Ultrasonic Sensor Installation ................10     Roll Sensor Installation .................... 15  ...

  • Page 4: Introduction

    Introduction Congratulations on your purchase of the NORAC UC5 Spray Height Control System. This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: Technical Specifications

    Technical Specifications CAN ICES-3(A)/NMB-3(A) This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules.

  • Page 6: General Uc5 System Layout

    General UC5 System Layout Figure 1 illustrates the general layout of the UC5 system components: Figure 1: General UC5 System Layout The use of dielectric grease is not recommended on any NORAC electrical connections. To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti-seize grease (M06) to all threaded parts upon installation.

  • Page 7: Kit Parts

    Kit Parts Kit Overview Figure 2: NT04 System Parts...
  • Page 8 Hydraulic Plumbing Figure 3: NT04 Hydraulic Plumbing...
  • Page 9 44863-56 HOSE ASSEMBLY 122R2-06 86 IN L 6FORX45 8FORX 44865-40 HYDRAULICS FITTING KIT - NT4 UC5-BC-NT04-INST MANUAL INSTALLATION UC5 NITRO (4000 & 5000 SERIES) AND NEW HOLLAND FRONT MOUNT BOOM 45015 ANTI-SEIZE LUBRICANT KIT 106034 UC5 NETWORK 2 PIN PLUG...
  • Page 10 Hydraulic Fitting Kit Details (P/N: 44865-40) Item Part Number Name Quantity Picture 104369 PLUG - 6MBP 44917 MALE ADAPTER - 6MB-6MOR 104886 MALE ADAPTER - 8MB-8MOR 104884 MALE TO FEMALE ADAPTER - 6MOR 8FORX 105184 .018" INLINE ORIFICE - O-RING GROOVE ON FACE 106156 MALE TO FEMALE ADAPTER - 8MOR 6FOR 44948...
  • Page 11 Item Part Number Name Quantity Picture 104592 O-RING HYD 3/8 IN FLAT FACE 106519 90 DEGREE ADAPTER - 8MOR 8FORX90 Fitting Name 6 M B - 6 M OR X 90 Example: ANGLE SIZE IN ° TYPE: SWIVEL 1/16 TH'S B - ORB TYPE GENDER: MALE...

  • Page 12: Pre-Install Checklist

    Pre-Install Checklist The pre-install checklist is necessary to check the existing sprayer functionality before the installation. 1. Unfold the sprayer over a flat, unobstructed area (i.e. no power lines…etc.). 2. Ensure all boom-fold operations are functional (place a check mark in boxes below). 3.

  • Page 13: Ultrasonic Sensor Installation

    Ultrasonic Sensor Installation Bracket Assembly 1. Assemble the breakaway sensor bracket as illustrated in Figure 5. Figure 5: Breakaway Bracket Assembly 2. Apply a small amount of grease to the rotating surfaces of the bracket. FRONT Figure 6: Sensor Bracket Mounting...
  • Page 14 Ultrasonic Sensor Serial Number Arrangement When installing the UC5 sensors, start with the smallest serial number on the left-hand side, and proceed to the largest serial number on the right hand side. Each UC5 sensor has a serial number stamped on the sensor housing.
  • Page 15 Ultrasonic Sensor Mounting Guidelines The following guidelines will ensure optimal sensor performance and prevent sensor measurement error. These rules should be followed for both the wing sensors and the main lift (middle) sensor. 1. In its lowest position, the sensor must be 9 inches (23 cm) or more from the ground (A). 2.
  • Page 16 If the sensor is mounted to this portion of the boom, the system will force the boom downwards towards the ground as the boom folds backwards. 4. Mount the NORAC UC5 ultrasonic sensor into the sensor bracket and run the sensor cable through the sensor tube.
  • Page 17 Main Lift Sensor Installation Figure 10: Main Lift Bracket Assembly 1. There are a variety of ways to mount the main lift bracket on most sprayers. The bracket should position the sensor approximately in the center of the sprayer, forward of the boom.

  • Page 18: Roll Sensor Installation

    Roll Sensor Installation Bracket Assembly 1. Securely mount the roll sensors to the included roll sensor brackets using the #6 machine screws. 2. The orientation of the mounted roll sensor to the roll sensor bracket will depend on the bracket mounting. The roll sensor CANbus connector must be pointing towards the right side of the sprayer when looking from the rear of the sprayer.
  • Page 19 Roll Sensor Mounting Guidelines: Front Mounted Rigid Booms 1. When mounting the roll sensors, mount the lowest serial number onto the boom frame and the highest serial number onto the chassis near the sprayer cab. The Boom Frame roll sensor must be the roll sensor with the lowest serial number.
  • Page 20 Roll Sensor Mounting on a Nitro 4000 Series Sprayer Figure 14: Roll Sensor Mounting on Boom Frame Figure 15: Roll Sensor Mounting on Chassis...
  • Page 21 Roll Sensor Mounting on a Nitro 5000 Series Sprayer Figure 16: Roll Sensor Mounting on Boom Frame Figure 17: Roll Sensor Mounting on Chassis...

  • Page 22: Module Installation

    Module Installation An optional module mounting bracket kit is available for purchase from NORAC. mounting brackets are compatible with control modules and input modules. One kit is needed per module. Item Part Number Name Quantity 43708 UC5 MOUNTING BRACKET KIT (CONTROL AND INPUT MODULES) Control Module 1.
  • Page 23 4. Install a two way coupler (E12) onto the end of cable C02 and position it close to the disconnect point for the boom. This will be the disconnect location for the NORAC CANbus wiring. Figure 18: Control Module Mounting...
  • Page 24 Valve Module 1. Install the valve module (E02) to the top of the NORAC valve block. Orient the 6-pin Deutsch (CANbus) connectors towards the “P” and “T” ports with the label facing up. Output Number Normal Function Left Up Left Down...
  • Page 25 Figure 21: Valve Module Bracket Installation 5. Connect the valve module CANbus to cable C01 from the control module. Route cable C02 from the other CANbus connector to the input module. 6. With the valve module securely mounted to the valve block, connect the valve cables (C10), to the valve coils.
  • Page 26 6. Route cable C21 under the sprayer and connect to the sprayer main lift connectors. The 4- pin Weatherpack connector acts as a boom disconnect and should be located close to the 2 way coupler used for disconnecting the Norac CANbus.

  • Page 27: Connecting The Sensors To The Canbus

    Connecting the Sensors to the CANbus 1. Route cable C02 from the valve module to the 8-way coupler (E11). 2. Connect the boom frame roll sensor to the 8-way coupler. Fasten the 8-way coupler to the boom with cable ties. 3.

  • Page 28: Hydraulic Installation

    Component failure due to oil contamination is not covered under the NORAC UC5 system warranty. It is recommended that a qualified technician perform the hydraulic installation.
  • Page 29 10.2 Valve Block Mounting 1. Model year 2009 and newer sprayers have a factory installed valve mounting plate (Figure 27). 2. A valve mounting plate (B01) is provided for mounting the valve block on older model sprayers. (Figure 28) 3. A suitable mounting location for the valve block is illustrated in Figure 27. Mount the block with the pressure and tank ports facing the sprayer cab.
  • Page 30 Valve mounting bracket bolts go here Figure 28: Valve Block Mounting Plate (B01)
  • Page 31 Insert the 8MB 8MOR fittings (F04) into both ports. 5. Install an 8MOR 8FORX90 fitting (F14) onto F04. Connect the straight end of hoses H01 to F14. Connect the 45 end of H01 to the pressure and tank ports on the NORAC valve block.

  • Page 32: Software Setup

    3. Turn on the power for the display terminal using the switch on the side. 4. The procedure for the installation of the UC5 Spray Height Control system is now complete. Begin the AUTOMATIC SYSTEM SETUP procedure as described in the UC5...

  • Page 33: Cable Drawings

    Cable Drawings 12.1 ITEM C01: 43220-01 - CABLE UC5 NETWORK 14 AWG - 1M 12.2 ITEM C02: 43220-03 - CABLE UC5 NETWORK 14 AWG - 3M...
  • Page 34 12.3 ITEM C05: 43210-20 - CABLE UC5 NETWORK 18 AWG - 20M 12.4 ITEM C10: 43230-04 – CABLE UC5 VALVE DT TO DT...
  • Page 35 12.5 ITEM C20: 43240-25 – CABLE UC5 INTERFACE TILT MP (NITRO)
  • Page 36 12.6 ITEM C21: 43240-21 – CABLE UC5 INTERFACE MAIN MP (NITRO)
  • Page 37 12.7 ITEM C30: 43250-07 – CABLE UC5 BATTERY JD FUSED - 5A 12.8 ITEM C31: 43250-04 – CABLE UC5 BATTERY AMP FUSED - 5A...

  • Page 38: Appendix A: Hydraulics For Older Sprayers

    Appendix A: Hydraulics for Older Sprayers For Nitro sprayers with a hydraulic valve block serial number 21.12732 or lower, the following fittings are required. If necessary, these can be ordered from NORAC. Table 2: 44865-56 - Hydraulics Fittings Kit Details...

  • Page 39: Appendix B: Alternate Cables

    Appendix B: Alternate Cables Some older Nitro sprayers use weatherpack connectors at the sprayer hydraulic valve block. If this is the case, it is necessary to order the following cables from Norac. 14.1 43240-13: CABLE UC5 INTERFACE TILT GP (WEATHERPACK)
  • Page 40 14.2 43240-14: CABLE UC5 INTERFACE MAIN GP (WEATHERPACK)
  • Page 41 Canada NORAC Systems International Inc. Phone: (+1) 306 664 6711 Toll Free: 1 800 667 3921 Shipping Address: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States NORAC, Inc. Phone: (+1) 952 224 4142 Toll Free: 1 866 306 6722...

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