Norac UC5 Installation Manual
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Norac UC5 Installation Manual

Spray height control system stoll passive roll – 5 sensor
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Stoll
Passive Roll – 5 Sensor
Installation Manual
ST02

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Summary of Contents for Norac UC5

  • Page 1 Stoll Passive Roll – 5 Sensor Installation Manual ST02...
  • Page 2 Reorder P/N: UC5-BC-ST02-INST Rev A (Stoll Passive Roll – 5 Sensor) NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information...

  • Page 3: Table Of Contents

    Contents Introduction ........................ 1     Technical Specifications .................... 2     General UC5 System Layout ..................3     Kit Parts ........................4     Pre-Install Checklist ....................8     Ultrasonic Sensor Installation .................. 9     Module Installation ....................15  ...

  • Page 4: Introduction

    Introduction Congratulations on your purchase of the NORAC UC5 Spray Height Control System. This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: Technical Specifications

    Technical Specifications CAN ICES‐3(A)/NMB‐3(A)                         This Class A digital apparatus complies with Canadian ICES-003. Pursuant to EMC Directive – Article 9, this product is not intended for residential use. Table 1: System Specifications Supply Voltage (rated) 12VDC Supply Current (rated) Hydraulic Pressure (maximum) 3300 psi Baud Rate...

  • Page 6: General Uc5 System Layout

    General UC5 System Layout Figure 1 illustrates the general layout of the UC5 system components: Figure 1: General UC5 System Layout...

  • Page 7: Kit Parts

    Kit Parts Kit Overview Figure 2: ST02 System Parts...
  • Page 8 Hydraulic Plumbing Figure 3: ST02 Hydraulic Plumbing...
  • Page 9 CABLE UC5 NETWORK 14 AWG 10M 43230-04 CABLE UC5 VALVE 2PIN DT TO 2PIN DT 43240-11 CABLE UC5 INTERFACE TILT DIN 43240-12 CABLE UC5 INTERFACE MAIN DIN (WITH AUX 1, 2 & 3) 43250-06 CABLE BATTERY PIGTAIL FUSED 43710 UC5 CONTROLLER MODULE 43720...
  • Page 10 Not all fittings are used for this installation. Do not use high speed power tools/drills when installing hardware. The use of dielectric grease is not recommended on any NORAC electrical connections. To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation.

  • Page 11: Pre-Install Checklist

    Pre-Install Checklist The pre-install checklist is necessary to check the existing sprayer functionality before the installation. Unfold the sprayer over a flat, unobstructed area (i.e. no power lines…etc.). Ensure all boom-fold operations are functional (place a check mark in boxes below). Bring engine to field-operational RPM and record below.

  • Page 12: Ultrasonic Sensor Installation

    Ultrasonic Sensor Installation Ultrasonic Sensor Serial Number Arrangement The UC5 sensors (E05) are mounted in the outer wing and main lift positions. Mount the smallest serial number on the outer left-hand side and proceed to the largest serial number on the outer right-hand side.
  • Page 13 Ultrasonic Sensor Mounting Guidelines The following guidelines will ensure optimal sensor performance and prevent sensor measurement. In its lowest position, the sensor must be 9 inches (23 cm) or more from the ground. Ensure that there are no obstructions within a 12-inch diameter circle projected directly below the center of the sensor.
  • Page 14 Low Profile Bracket Mounting Guidelines Minimize the distance between the bolts to prevent bending the bracket and prevent the bracket from loosening over time. Ensure the bracket is mounted tight against the bottom of the boom, minimizing the distance between the boom structure and the angled flange. Figure 7: Bracket Mounting Guidelines A problem can arise if a sensor is not mounted correctly.
  • Page 15 Mount the UC5 Ultrasonic sensors (E05) into the outer wing sensor brackets and run the sensor cable either through hole in the back or through the side cut-out and behind the bracket.
  • Page 16 Figure 10: Inner Wing Sensor Bracket Mounting...
  • Page 17 An example of this mounting is illustrated in Figure 12. Front Figure 11: Bracket Mounting Example Mount the UC5 Ultrasonic sensor (E05) into the main lift bracket. Run the sensor cable through hole and behind the bracket. Figure 12: Example Mounting of the Main Lift Bracket Avoid mounting the main lift sensor over or near a wheel-track.

  • Page 18: Module Installation

    Module Installation An optional module mounting bracket kit is available for purchase from NORAC. mounting brackets are compatible with control modules and input modules. One kit is needed per module. Item Part Number Name Quantity 43708 UC5 MOUNTING BRACKET KIT (CONTROL AND INPUT MODULES) Control Module Refer to Figure 1 and Figure 13.
  • Page 19 Valve Module Install the valve module (E02) to the top of the NORAC valve block. Orient the 6-pin Deutsch (CANbus) connectors towards the “P” and “T” ports with the label facing up. Output Number Normal Function Left Up Left Down...
  • Page 20 Figure 16: Valve Module Bracket Installation Connect the valve module CANbus to cable C01 from the control module. Route cable C02 from the other CANbus connector to the input module. With the valve module securely mounted to the valve block, connect the valve cables (C10), to the valve coils.
  • Page 21 Input Module Install the input module (E03) on the boom near the sprayer valve block. Secure it to the boom using cable ties or optional brackets. Connect the free end of the CANbus cable (C02) from the valve module to the input module.

  • Page 22: Connecting The Sensors To The Canbus

    Connecting the Sensors to the CANbus Fasten the 8-way coupler to the boom with cable ties. Connect cable C02 from the input module to the 8-way coupler (E11). Connect the main lift sensor to the 8-way coupler. Attach a 3-way coupler (E10) to the boom at the inner sensor brackets. Connect two cables (C05) to the 8-way coupler and route along the booms to the inner wing sensors.

  • Page 23: Hydraulic Installation

    Component failure due to oil contamination is not covered under the NORAC UC5 system warranty. It is recommended that a qualified technician perform the hydraulic installation.
  • Page 24 Valve Block Mounting Mount the valve block on the sprayer near the existing valve block. Insert the threaded rod into the block and use a hex nut to hold the rod. The block holes are 3/8” NC-1” deep. If bolts are used instead of the threaded rod, ensure the bolts thread in at least 3/8”.
  • Page 25 6. Disconnect the tank line from the sprayer valve block and insert three tees between the hose and the valve block. 7. Connect a hydraulic hose from the free end of one tee to the tank port on the NORAC valve block.

  • Page 26: Software Setup

    Turn on the power for the display terminal using the switch on the side. The procedure for the installation of the UC5 Spray Height Control system is now complete. Begin the AUTOMATIC SYSTEM SETUP procedure as described in the UC5...

  • Page 27: Cable Drawings

    Cable Drawings 11.1 ITEM C01: 43220-15 - CABLE UC5 NETWORK 14 AWG - 15M 11.2 ITEM C02: 43220-01 - CABLE UC5 NETWORK 14 AWG - 1M...
  • Page 28 11.3 ITEM C03: 43220-05 - CABLE UC5 NETWORK 14 AWG - 5M 11.4 ITEM C05: 43220-10 - CABLE UC5 NETWORK 14 AWG - 10M...
  • Page 29 11.5 ITEM C10: 43230-04 – CABLE UC5 VALVE DT TO DT...
  • Page 30 11.6 ITEM C20: 43240-11 – CABLE UC5 INTERFACE TILT DIN...
  • Page 31 11.7 ITEM C21: 43240-12 – CABLE UC5 INTERFACE MAIN DIN (WITH AUX 1, 2 & 3)
  • Page 32 11.8 ITEM C30: 43250-06 – CABLE UC5 BATTERY PIGTAIL FUSED...
  • Page 33 TOPCON Agriculture Canada 3702 Kinnear Place Saskatoon, SK S7P 0A6 TOPCON Agriculture Americas W5527 Hwy 106 Fort Atkinson, WI 53538 TOPCON Precision Agriculture Europe Avenida de la industria, 35, Tres Cantos, España Spain Support Phone: 888 979 9509 E-mail: tasupportn@topcon.com Web: www.norac.ca...

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