Norac UC5 Installation Manual
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Norac UC5 Installation Manual

Spray height control system
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Hagie
(STS 2010+)
Installation Manual
HG03

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Summary of Contents for Norac UC5

  • Page 1 Hagie (STS 2010+) Installation Manual HG03...
  • Page 2 Reorder P/N: UC5-BC-HG03-INST Rev O (Hagie STS 2010+) NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information...

  • Page 3: Table Of Contents

    Contents Introduction ......................... 1 General UC5 System Layout ..................2 Kit Parts ........................3 Pre-Install Checklist ....................7 Ultrasonic Sensor Installation ................... 8 Roll Sensor Installation .................... 13 Module Installation ....................15 Connecting the Sensors to the CANbus ..............21 Hydraulic Installation ....................

  • Page 4: Introduction

    Introduction Congratulations on your purchase of the NORAC UC5 Spray Height Control System. This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: General Uc5 System Layout

    General UC5 System Layout Figure 1 illustrates the general layout of the UC5 system components: Figure 1: General UC5 System Layout...

  • Page 6: Kit Parts

    Kit Parts Kit Overview Figure 2: HG03 System Parts...
  • Page 7 Hydraulic Plumbing Figure 3: HG03 Hydraulic Plumbing...
  • Page 8 CABLE UC5 NETWORK HAGIE STS CAB TO BULKHEAD 43260-14 CABLE UC5 NETWORK HAGIE STS BULKHEAD TO VIM 43260-11 CABLE UC5 NETWORK HAGIE STS CHASSIS TO BOOM DISCONNECT 43260-10 CABLE UC5 INTERFACE CAN BUS (3 PIN DT) 36IN 43764-01 UC5 NETWORK ADAPTER CAN LINES ONLY...
  • Page 9 Part Number Name Quantity 43230-04 CABLE UC5 VALVE 2PIN DT TO 2PIN DT 43230-06 CABLE UC5 VALVE 2PIN DT TO 2PIN DT (L = 36") 43720 UC5 VALVE MODULE 44865-15 HYDRAULICS FITTING KIT - HG3 106034 UC5 NETWORK 2 PIN PLUG...

  • Page 10: Pre-Install Checklist

    Pre-Install Checklist The pre-install checklist is necessary to check the existing sprayer functionality before the installation. 1. Unfold the sprayer over a flat, unobstructed area (i.e. no power lines…etc.). 2. Ensure all boom-fold operations are functional (place a check mark in boxes below). 3.

  • Page 11: Ultrasonic Sensor Installation

    Ultrasonic Sensor Installation Bracket Assembly Assemble the breakaway sensor bracket as illustrated in Figure 5, following the instructions below. Figure 5: Breakaway Bracket Assembly 1. Compress the spring and insert it together with the collar into the base. 2. Slide the tube through the assembled part. 3.
  • Page 12 Ultrasonic Sensor Serial Number Arrangement When installing the UC5 sensors, start with the smallest serial number on the left-hand side, and proceed to the largest serial number on the right hand side. Each UC5 sensor has a serial number stamped on the sensor housing.
  • Page 13 Ultrasonic Sensor Mounting Guidelines The following guidelines will ensure optimal sensor performance and prevent sensor measurement error. These rules should be followed for both the wing sensors and the main lift (middle) sensor. 1. In its lowest position, the sensor must be 9 inches (23 cm) or more from the ground (A). 2.
  • Page 14 2. Typically the best mounting location for the wing sensor brackets will be near the end of the boom tips, approximately two feet (60cm) from the end. 3. Mount the NORAC UC5 ultrasonic sensor into the sensor bracket and run the sensor cable through the sensor tube.
  • Page 15 Main Lift Sensor Installation Figure 9: Main Lift Bracket Assembly 1. There are a variety of ways to mount the main lift bracket on most sprayers. The bracket should position the sensor approximately in the center of the sprayer, forward of the boom.

  • Page 16: Roll Sensor Installation

    Roll Sensor Installation Bracket Assembly 1. Securely mount the roll sensors to the included roll sensor brackets using the #6 machine screw and nylon lock-nuts. 2. The orientation of both roll sensors to the roll sensor bracket will depend on the bracket mounting.
  • Page 17 Boom-Frame Roll Sensor Mounting 1. Install the roll sensor with the lowest serial number onto the top part of the center boom section on the left hand side of the boom. The roll sensor must be mounted with the connector facing the right boom. Figure 13: Hagie Boom Frame Roll Sensor Mounting Ensure the boom frame roll sensor does not collide with any parts and the cable has sufficient slack for the boom to travel though its entire range of motion.

  • Page 18: Module Installation

    Module Installation An optional module mounting bracket kit is available for purchase from NORAC. mounting brackets are compatible with control modules and input modules. One kit is needed per module. Item Part Number Name Quantity 43708 UC5 MOUNTING BRACKET KIT (CONTROL AND INPUT MODULES) Control Module 1.
  • Page 19 Virtual Input Module 1. Open the drop down door located directly beneath the sprayer cab (Figure 17). Figure 16: Drop Down Access Panel beneath the Cab 2. Locate the CANbus interface cable as shown in Figure 17. This connector should be marked with DL-3.
  • Page 20 3. Disconnect the CANbus interface connectors and insert the NORAC CANbus interface cable (C20) between the two connectors. 4. Connect the 6 pin connector on cable C20 to the control module with the highest serial number. This connection must go into the end of the control module with only one connector.
  • Page 21 Valve Module 1. Install the valve module (E02) to the top of the NORAC valve block. Orient the 6-pin Deutsch (CANbus) connectors towards the “P” and “T” ports with the label facing up. Output Number Normal Function Left Up Left Down...
  • Page 22 Figure 20: Valve Module Bracket Installation Tank Port Right Tilt Ports Pressure Port Left Tilt Ports Sense Port Figure 21: Valve Module - Valve Coil Connections 5. Connect the valve module CANbus to cable C04. Route cable C05 from the other CANbus connector to the 8 way coupler.
  • Page 23 9. Disconnect the Boom Down solenoid and insert the connector on cable (C11) that is connected to output 6 on the valve module. 10. Disconnect the Lock valve and insert the connector on cable (C11) that is connected to output 7 on the valve module. 11.

  • Page 24: Connecting The Sensors To The Canbus

    Follow existing cables and hoses to be sure the cable will not be pinched or stretched. Figure 22: UC5 Module Locations and Cable Connections 6. At the sensor brackets, attach a 2-way coupler with terminator (E20) to the sprayer boom.

  • Page 25: Hydraulic Installation

    Component failure due to oil contamination is not covered under the NORAC UC5 system warranty. It is recommended that a qualified technician perform the hydraulic installation.
  • Page 26 Valve Block Mounting 1. Install the valve block (V01) onto the plate mounted above the Hagie valve block. NORAC Valve Block Hagie Valve Block Figure 24: Valve Block Mounting...
  • Page 27 6MJT tees between the hoses and the valve block. 3. Connect four hydraulic hoses from the free end of the tees to the NORAC valve block. The raise lines must be connected to the “B” ports and the lower lines must be connected to the “A”...

  • Page 28: Software Setup

    3. Turn on the power for the display terminal using the switch on the side. 4. The procedure for the installation of the UC5 Spray Height Control system is now complete. Begin the AUTOMATIC SYSTEM SETUP procedure as described in the UC5...

  • Page 29: Cable Drawings

    11 Cable Drawings 11.1 ITEM C01: 43260-13 - CABLE UC5 NETWORK HAGIE STS CAB TO BULKHEAD...
  • Page 30 11.2 ITEM C02: 43260-14 - CABLE UC5 NETWORK HAGIE STS BULKHEAD TO VIM...
  • Page 31 11.3 ITEM C03: 43260-11 - CABLE UC5 NETWORK HAGIE STS CHASSIS TO BOOM DISCONNECT...
  • Page 32 11.4 ITEM C04: 43260-12 - CABLE UC5 NETWORK HAGIE STS BOOM DISCONNECT...
  • Page 33 11.5 ITEM C05: 43210-01 - CABLE UC5 NETWORK 18 AWG - 1M 11.6 ITEM C06: 43210-05 - CABLE UC5 NETWORK 18 AWG - 5M...
  • Page 34 11.7 ITEM C07: 43210-10 - CABLE UC5 NETWORK 18 AWG - 10M 11.8 ITEM C08: 43210-07 - CABLE UC5 NETWORK 18 AWG - 7M...
  • Page 35 11.9 ITEM C10: 43230-04 – CABLE UC5 VALVE 2PIN DT 11.10 ITEM C11: 43230-06 – CABLE UC5 VALVE 2PIN (L=36”)
  • Page 36 11.11 ITEM C20: 43260-10 – CABLE UC5 CAN BUS INTERFACE J1939...
  • Page 37 11.12 ITEM C21: 43764-01 – UC5 NETWORK ADAPTER CAN LINES 11.13 ITEM C30: 43250-16 – CABLE UC5 BATTERY 6-PIN DT (ECU & SIG)
  • Page 38 Canada NORAC Systems International Inc. Phone: (+1) 306 664 6711 Toll Free: 1 800 667 3921 Shipping Address: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States NORAC, Inc. Phone: (+1) 952 224 4142 Toll Free: 1 866 306 6722 Shipping Address: 6667 West Old Shakopee Rd., Suite 111...

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