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Norac UC5 Installation Manual

Spray height control system. spra-coupe (7x60 series 2008+)
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Spra-Coupe
(7X60 Series 2008+)
Installation Manual
SC02

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Summary of Contents for Norac UC5

  • Page 1 Spra-Coupe (7X60 Series 2008+) Installation Manual SC02...
  • Page 2 Reorder P/N: UC5-BC-SC02-INST Rev G (Spra-Coupe - 7X60 Series 2008+) NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information...

  • Page 3: Table Of Contents

    Contents Introduction ........................ 1     Technical Specifications .................... 2     General UC5 System Layout ..................3     Kit Parts ........................4     Pre-Install Checklist ....................8     Ultrasonic Sensor Installation .................. 9     Roll Sensor Installation .................... 14  ...

  • Page 4: Introduction

    Introduction Congratulations on your purchase of the NORAC UC5 Spray Height Control System. This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: Technical Specifications

    Technical Specifications CAN ICES-3(A)/NMB-3(A) This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules.

  • Page 6: General Uc5 System Layout

    General UC5 System Layout Figure 1 illustrates the general layout of the UC5 system components: Figure 1: General UC5 System Layout...

  • Page 7: Kit Parts

    Kit Parts Kit Overview Figure 2: SC02 System Parts...
  • Page 8 Hydraulic Plumbing Figure 3: SC02 Hydraulic Plumbing...
  • Page 9 CABLE UC5 NETWORK 18 AWG 20M 43230-04 CABLE UC5 VALVE 2PIN DT TO 2PIN DT 43240-01 CABLE UC5 INTERFACE TILT DT 43240-07 CABLE UC5 INTERFACE MAIN DT (WITH AUX 1 & 2) C30* 43250-04 CABLE UC5 BATTERY AMP FUSED - 5A 43710 UC5 CONTROLLER MODULE...
  • Page 10 Hydraulic Fitting Kit Details (P/N: 44865-53) Item Part Number Name Quantity Picture 104369 PLUG - 6MBP 103345 ELBOW ADAPTER - 6MJ 6FJX90 103839 TEE ADAPTER - 6FJXR 6MJT 103195 TEE ADAPTER - 6MJT 103312 MALE ADAPTER - 6MB 6MJ 501308 MALE ADAPTER - 12MB 12MB 105016 TWO WAY ORIFICE INSERT 3/64"...

  • Page 11: Pre-Install Checklist

    Pre-Install Checklist The pre-install checklist is necessary to check the existing sprayer functionality before the installation. 1. Unfold the sprayer over a flat, unobstructed area (i.e. no power lines…etc.). 2. Ensure all boom-fold operations are functional (place a check mark in boxes below). 3.

  • Page 12: Ultrasonic Sensor Installation

    Ultrasonic Sensor Installation Bracket Assembly Assemble the breakaway sensor bracket as illustrated in Figure 5, following the instructions below. Figure 5: Breakaway Bracket Assembly 1. Compress the spring and insert it together with the collar into the base. 2. Slide the tube through the assembled part. 3.
  • Page 13 Ultrasonic Sensor Serial Number Arrangement When installing the UC5 sensors, start with the smallest serial number on the left-hand side, and proceed to the largest serial number on the right hand side. Each UC5 sensor has a serial number stamped on the sensor housing.
  • Page 14 Ultrasonic Sensor Mounting Guidelines The following guidelines will ensure optimal sensor performance and prevent sensor measurement error. These rules should be followed for both the wing sensors and the main lift (middle) sensor. 1. In its lowest position, the sensor must be 9 inches (23 cm) or more from the ground (A). 2.
  • Page 15 If the sensor is mounted to this portion of the boom, the system will force the boom downwards towards the ground as the boom folds backwards. 4. Mount the NORAC UC5 ultrasonic sensor into the sensor bracket and run the sensor cable through the sensor tube.
  • Page 16 Main Lift Sensor Installation Figure 9: Main Lift Bracket Assembly 1. There are a variety of ways to mount the main lift bracket on most sprayers. The bracket should position the sensor approximately in the center of the sprayer, forward of the boom.

  • Page 17: Roll Sensor Installation

    Roll Sensor Installation Bracket Assembly 1. Securely mount the roll sensors to the included roll sensor brackets using the #6 machine screws. 2. The orientation of the mounted roll sensor to the roll sensor bracket will depend on the bracket mounting. The roll sensor CANbus connector must be pointing towards the right side of the sprayer.
  • Page 18 Roll Sensor Mounting Guidelines: Center Pivot Booms 1. When mounting the roll sensors, mount one to the boom frame and one to the chassis (non-pivoting portion of the sprayer). For optimal performance, minimize the distance between the roll sensors (A) and minimize the height from each roll sensor to the pivot point (B).

  • Page 19: Module Installation

    Module Installation An optional module mounting bracket kit is available for purchase from NORAC. mounting brackets are compatible with control modules and input modules. One kit is needed per module. Item Part Number Name Quantity 43708 UC5 MOUNTING BRACKET KIT (CONTROL AND INPUT MODULES) Control Module 1.
  • Page 20 Valve Module 1. Install the valve module (E02) to the top of the NORAC valve block. Orient the 6-pin Deutsch (CANbus) connectors towards the “P” and “T” ports. Output Number Normal Function Left Up Left Down Right Up Right Down...
  • Page 21 Figure 18: Valve Module Bracket Installation 5. Connect the valve module CANbus to cable C01 from the control module. Route cable C02 from the other CANbus connector to the input module. 6. With the valve module securely mounted to the valve block, connect the valve cables (C10), to the valve coils.
  • Page 22 Input Module 1. Install the input module (E03) on the boom near the sprayer valve block. Secure it to the boom using cable ties or optional brackets. 2. Connect the free end of the CANbus cable (C02) from the valve module to the input module.

  • Page 23: Connecting The Sensors To The Canbus

    Follow existing cables and hoses to be sure the cable will not be pinched or stretched. Figure 22: UC5 Module Locations and Cable Connections 5. At the sensor brackets, attach a 2-way coupler with terminator (E20) to the sprayer boom.

  • Page 24: Hydraulic Installation

    Component failure due to oil contamination is not covered under the NORAC UC5 system warranty. It is recommended that a qualified technician perform the hydraulic installation.
  • Page 25 10.2 Valve Block Mounting 1. A suitable mounting location for the valve block is illustrated in Figure 24. recommended location is on the horizontal cross member, above the Spray-Coupe valve block. 2. Insert the threaded rod into the block and use a hex nut to hold the rod. The block holes are 3/8”...
  • Page 26 9. Remove the tank line from the Spra Coupe valve block and attach to one of the tee fittings installed at the NORAC “T” port. 10. Install hose H02 onto one of the tee fittings (F04) installed at the NORAC “T” port. Route the free end of hose H02 to the Spra Coupe valve block.
  • Page 27 18. Install a 6FJXR 6MJT fitting (F04) onto the steel line and then attach the flex line to the tee fitting. Install hose H03 onto the tee fitting. Flex Line to NORAC Accumulator “B” Line Steel Line Figure 25: Tee in the “B” (Raise) Line 19.

  • Page 28: Software Setup

    3. Turn on the power for the display terminal using the switch on the side. 4. The procedure for the installation of the UC5 Spray Height Control system is now complete. Begin the AUTOMATIC SYSTEM SETUP procedure as described in the UC5...

  • Page 29: Cable Drawings

    12 Cable Drawings 12.1 ITEM C01: 43220-01 - CABLE UC5 NETWORK 14 AWG - 1M 12.2 ITEM C02: 43220-10 - CABLE UC5 NETWORK 14 AWG - 10M...
  • Page 30 12.3 ITEM C03: 43220-03 - CABLE UC5 NETWORK 14 AWG - 3M 12.4 ITEM C05: 43210-20 - CABLE UC5 NETWORK 18 AWG - 20M...
  • Page 31 12.5 ITEM C10: 43230-04 – CABLE UC5 VALVE DT TO DT...
  • Page 32 12.6 ITEM C20: 43240-01 – CABLE UC5 INTERFACE TILT DT...
  • Page 33 12.7 ITEM C21: 43240-07 – CABLE UC5 INTERFACE MAIN DT (WITH AUX 1 & 2)
  • Page 34 12.8 ITEM C30: 43250-04 – CABLE UC5 BATTERY AMP FUSED -...
  • Page 35 Canada NORAC Systems International Inc. Phone: (+1) 306 664 6711 Toll Free: 1 800 667 3921 Shipping Address: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States NORAC, Inc. Phone: (+1) 952 224 4142 Toll Free: 1 866 306 6722...

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