Norac UC5 Installation Manual
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Norac UC5 Installation Manual

Spray height control system, case ih (20 & 30 series) prop ml & active wing roll
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Case IH (20 & 30 Series)
Prop ML & Active Wing Roll
Installation Manual
CS05A

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  • Page 1 Case IH (20 & 30 Series) Prop ML & Active Wing Roll Installation Manual CS05A...
  • Page 2 Printed in Canada Copyright  2015 by NORAC Systems International Inc. Reorder P/N: UC5-BC-CS05A-INST Rev C (Case IH (20 & 30 Series) Prop ML & Active Wing Roll) NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously.

  • Page 3: Table Of Contents

    Contents Introduction ........................ 1     Technical Specifications .................... 2     General UC5 System Layout ..................3     Kit Parts ........................4     Pre-Install Checklist ....................10     Ultrasonic Sensor Installation ................11     Module Installation ....................17  ...

  • Page 4: Introduction

    Introduction Congratulations on your purchase of the NORAC UC5 Spray Height Control System. This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: Technical Specifications

    Technical Specifications CAN ICES-3(A)/NMB-3(A) This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules.

  • Page 6: General Uc5 System Layout

    General UC5 System Layout Figure 1 illustrates the general layout of the UC5 system components: Figure 1: General UC5 System Layout...

  • Page 7: Kit Parts

    Kit Parts Kit Overview Figure 2: CS05A System Parts...
  • Page 8 Hydraulic Plumbing Figure 3: CS05A Hydraulic Plumbing...
  • Page 9 CABLE UC5 NETWORK 14 AWG 10M 43220-01 CABLE UC5 NETWORK 14 AWG 1M 43220-03 CABLE UC5 NETWORK 14 AWG 3M 43230-04 CABLE UC5 VALVE 2PIN DT TO 2PIN DT 43240-01 CABLE UC5 INTERFACE TILT DT 43240-22 CABLE UC5 INTERFACE MAIN DT (240") 43250-04...
  • Page 10 Item Part Number Name Quantity UC5-BC-CS05A-INST MANUAL INSTALLATION UC5 CASE IH (4420, 3320) PROP ML & ACTIVE WING ROLL 106602 UC5 NETWORK 12 PIN PLUG (A-KEY) 105882 UC5 NETWORK 6 PIN PLUG 44960D VALVE BLOCK ASSEMBLY 3 STATION CC/LS PROP DT 4 BOLT...
  • Page 11 Hydraulic Fitting Kit Details (P/N: 44865-06) Picture Item Part Number Name Quantity 103312 MALE ADAPTER - 6MB 6MJ 104586 TEE ADAPTER - 6FORXR 6MORT 104886 MALE ADAPTER - 8MOR 8MB 44917 MALE ADAPTER - 6MB-6MOR MACHINED ORB 104885 TEE ADAPTER - 8FORXR 8MORT 104590 90 DEG ADAPTER - 6MOR 6FORX90 104369...
  • Page 12 Hydraulic Fitting Kit Details (P/N: 44865-48) The following fittings are used for connecting the main lift hydraulics. Picture Item Part Number Name Quantity *F03 104586 TEE ADAPTER - 6FORXR 6MORT *F04 44917 MALE ADAPTER - 6MB 6MOR 4.6 Hydraulic Fitting Kit Details (P/N: 44865-75) The following fittings are used for connecting the active wing roll hydraulics.

  • Page 13: Pre-Install Checklist

    Pre-Install Checklist The pre-install checklist is necessary to check the existing sprayer functionality before the installation. 1. Unfold the sprayer over a flat, unobstructed area (i.e. no power lines…etc.). 2. Ensure all boom-fold operations are functional (place a check mark in boxes below). 3.

  • Page 14: Ultrasonic Sensor Installation

    Ultrasonic Sensor Serial Number Arrangement When installing the UC5 sensors, start with the smallest serial number on the left-hand side, and proceed to the largest serial number on the right hand side. Each UC5 sensor has a serial number stamped on the sensor housing.
  • Page 15 Ultrasonic Sensor Mounting Guidelines The following guidelines will ensure optimal sensor performance and prevent sensor measurement error. These rules should be followed for both the wing sensors and the main lift (middle) sensor. 1. In its lowest position, the sensor must be 9 inches (23 cm) or more from the ground. 2.
  • Page 16 Low Profile Bracket Mounting Guidelines 1. Minimize the distance between the bolts to prevent bending the bracket and prevent the bracket from loosening over time. 2. Ensure the bracket is mounted tight against the bottom of the boom, minimizing the distance between the boom structure and the angled flange.
  • Page 17 6. Mount the UC5 ultrasonic sensors (E05) into the outer wing sensor brackets. 7. Mount the UC5 plus ultrasonic sensors (E07) into the inner wing sensor brackets. 8. Run the sensor cable either through hole in the back or through the side cut-out and behind the bracket.
  • Page 18 Rainflap Installation Rainflaps are only installed in the OUTER wing sensor brackets and are not installed for 120’ booms. 1. Insert one side of the rainflap rod into the pre-bent hinge tab on the sensor bracket. (Figure 9) Figure 9: Rainflap Rod in Pre-Bent Hinge Tab 2.
  • Page 19 An example of this mounting is illustrated in Figure 13. Front Figure 12: Bracket Mounting Example 3. Mount the UC5 ultrasonic sensor (E05) to the main lift bracket. Run the sensor cable through hole and behind the bracket. Figure 13: Example Mounting of the Main Lift Bracket Avoid mounting the main lift sensor over or near a wheel-track.

  • Page 20: Module Installation

    Module Installation An optional module mounting bracket kit is available for purchase from NORAC. mounting brackets are compatible with control modules and input modules. One kit is needed per module. Item Part Number Name Quantity 43708 UC5 MOUNTING BRACKET KIT (CONTROL AND INPUT MODULES) Control Module 1.
  • Page 21 Valve Module 1. Install the valve module (E02) to the top of the NORAC valve block. Orient the 6-pin Deutsch (CANbus) connectors towards the “P” and “T” ports. Output Number Normal Function Left Up Left Down Right Up Right Down...
  • Page 22 Figure 17: Valve Module Bracket Installation 5. Connect the valve module CANbus to cable C01 from the control module. Route cable C02 from the other connector to the input module. 6. With the valve module securely mounted to the valve block, connect the valve cables (C10), to the valve coils.
  • Page 23 Input Module 1. Install the input module (E03) on the boom near the sprayer valve block. Secure it to the boom using cable ties or optional brackets. 2. Connect the CANbus cable (C02) from the valve module to the input module. Route cable C03 from the other connector to the 8-way coupler (E11).

  • Page 24: Connecting The Sensors To The Canbus

    Connecting the Sensors to the CANbus 1. Fasten the 8-way coupler to the boom with cable ties. 2. Connect cable C03 from the input module to the 8-way coupler (E11). 3. Connect the WRC (H20) to the 8-way coupler (E11). 4.

  • Page 25: Hydraulic Installation

    Component failure due to oil contamination is not covered under the NORAC UC5 system warranty. It is recommended that a qualified technician perform the hydraulic installation.
  • Page 26 7. Install the 6MB-6MOR fittings (*F04) into the “A” and “B” ports of the 3 station. 8. Install the 6MB-6MOR (F12) fittings into the “A” and “B” ports of the expansion block. Tighten to 18 ft-lbs (24 Nm). Figure 21: NORAC Valve Block Details...
  • Page 27 Valve Block Mounting 1. A suitable mounting location for the valve block is illustrated in Figure 22. 2. Insert the threaded rod into the block and use a hex nut to hold the rod. The block holes are 3/8” NC-1” deep. If bolts are used instead of the threaded rod, ensure the bolts thread in at least 3/8”.
  • Page 28 9.4 Wing Roll Cylinder Mounting 1. Install the WRC mounting bracket (B07) on the boom frame. Clamp bracket to boom frame using supplied hardware. Tighten hardware to 30-40 ft-lb (41-54 Nm). 2. Mount the WRC (H20) to the bracket using the supplied 12mm x 100mm bolts, flat washers and lock washers.
  • Page 29 Main Lift Valve Installation If the sprayer was built prior to model year 2007 then the main lift valve may have to be replaced with a part from your local Case Dealership. If the booms will go up, but not down; the valve will need to be replaced.
  • Page 30 8. Install four (4) hoses (H01) between the tee fittings (F03) and the Case valve block. Use four 6MB-6MOR adapters (F05) to connect the hoses to the Case valve block. 9. Connect hoses H02 to the “P” and “T” ports on the NORAC valve block and route to the Case valve block.
  • Page 31 12. Disconnect the “raise” hose that runs from the Case valve block to the main lift tee and install the 6FORXR-6MORT fitting (*F03). Reconnect the “raise” hose to the tee. 13. Connect the NORAC hose (H05) that is connected to the “B” port on the 3 station of the NORAC block to the tee fitting (*F03).
  • Page 32 24. Connect hose H06 between the “A” port on the wing roll cylinder (H20) and the “A” port on the NORAC expansion block. 25. Connect hose H06 between the “B” port on the wing roll cylinder (H20) and the “B” port on the NORAC expansion block.

  • Page 33: Wing Roll Cylinder Air Bleed Procedure

    Move the left tilt cylinder full stroke three times. b) Move the right tilt cylinder full stroke three times. 2. The NORAC screen on the VT or PULSE must be used to remove air from the roll channel: a) Start an Automatic Install.
  • Page 34 10.2 Using an AgLeader Proprietary Display This section is only for AgLeader displays with the UC5 on the proprietary display. If the UC5 is operating on the VT within the AgLeader screen, follow the procedure in Section 10.1. 1. Remove the air from the tilt cylinders, using the sprayer’s joystick controls.
  • Page 35 Figure 27: Navigating to NORAC Setup Screen Figure 28: Automatic Setup...
  • Page 36 Figure 29: Roll Gain Screens...

  • Page 37: Software Setup

    3. Turn on the power for the display terminal using the switch on the side. 4. The procedure for the installation of the UC5 Spray Height Control system is now complete. Begin the AUTOMATIC SYSTEM SETUP procedure as described in the UC5 Spray Height Control Operator’s Manual.

  • Page 38: Cable Drawings

    12 Cable Drawings 12.1 ITEM C01: 43220-10 - CABLE UC5 NETWORK 14 AWG - 10M 12.2 ITEM C02: 43220-01 - CABLE UC5 NETWORK 14 AWG - 1M...
  • Page 39 12.3 ITEM C03: 43220-03 - CABLE UC5 NETWORK 14 AWG - 3M 12.4 ITEM C10: 43230-04 – CABLE UC5 VALVE DT TO DT...
  • Page 40 12.5 ITEM C20: 43240-01 – CABLE UC5 INTERFACE TILT DT...
  • Page 41 12.6 ITEM C21: 43240-22 – CABLE UC5 INTERFACE MAIN DT (240”)
  • Page 42 12.7 ITEM C30: 43250-04 – CABLE UC5 BATTERY AMP FUSED...
  • Page 43 TOPCON Agriculture Canada 3702 Kinnear Place Saskatoon, SK S7P 0A6 TOPCON Agriculture Americas W5527 Hwy 106 Fort Atkinson, WI 53538 TOPCON Precision Agriculture Europe Avenida de la industria, 35, Tres Cantos, España Spain Support Phone: 888 979 9509 E-mail: tasupportn@topcon.com Web: www.norac.ca...

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