Norac UC5 Installation Manual
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Norac UC5 Installation Manual

Spray height control system hardi dah09 passive roll spb/spc eagle and ftz/haz force/twin
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HARDI DAH09 Passive Roll
SPB/SPC Eagle and FTZ/HAZ Force/Twin
Installation Manual
HD08

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Summary of Contents for Norac UC5

  • Page 1 HARDI DAH09 Passive Roll SPB/SPC Eagle and FTZ/HAZ Force/Twin Installation Manual HD08...
  • Page 2 Force/Twin Booms Passive Roll) NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information...

  • Page 3: Table Of Contents

    Contents Introduction ........................ 1     Technical Specifications .................... 2     General UC5 System Layout ..................3     Kit Parts ........................4     Pre-Install Checklist ....................9     Ultrasonic Sensor Installation ................10     Roll Sensor Installation .................... 15  ...

  • Page 4: Introduction

    Introduction Congratulations on your purchase of the NORAC UC5 Spray Height Control System. This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: Technical Specifications

    Technical Specifications CAN ICES-3(A)/NMB-3(A) This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules.

  • Page 6: General Uc5 System Layout

    General UC5 System Layout Figure 1 illustrates the general layout of the UC5 system components: Figure 1: General UC5 System Layout...

  • Page 7: Kit Parts

    Kit Parts Kit Overview Figure 2: HD08 System Parts...
  • Page 8 Hydraulic Plumbing Figure 3: HD08 Hydraulic Plumbing: Single Acting (FTZ/HAZ Force/Twin Booms)
  • Page 9 Figure 4: HD08 Hydraulic Plumbing: Double Acting (SPB/SPC Eagle Booms)
  • Page 10 VALVE BLOCK ASSEMBLY 2 STATION CC/LS PROP DT 4 BOLT Do not use high speed power tools/drills when installing hardware. The use of dielectric grease is not recommended on any NORAC electrical connections. To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation.
  • Page 11 The 6MBP plugs (F03) are only used for the single acting plumbing installation. Optional Pressure and Tank Hose Kit (P/N: 44865-49) If a separate pressure and tank line from the tractor to the NORAC valve block is required, the hoses and fittings can be ordered as a kit (P/N: 44865-49).

  • Page 12: Pre-Install Checklist

    Pre-Install Checklist The pre-install checklist is necessary to check the existing sprayer functionality before the installation. 1. Unfold the sprayer over a flat, unobstructed area (i.e. no power lines…etc.). 2. Ensure all boom-fold operations are functional (place a check mark in boxes below). 3.

  • Page 13: Ultrasonic Sensor Installation

    Ultrasonic Sensor Installation Bracket Assembly Assemble the breakaway sensor bracket as illustrated in Figure 6, following the instructions below. Figure 6: Breakaway Bracket Assembly 1. Compress the spring and insert it together with the collar into the base. 2. Slide the tube through the assembled part. 3.
  • Page 14 Ultrasonic Sensor Serial Number Arrangement When installing the UC5 sensors, start with the smallest serial number on the left-hand side, and proceed to the largest serial number on the right hand side. Each UC5 sensor has a serial number stamped on the sensor housing.
  • Page 15 Ultrasonic Sensor Mounting Guidelines The following guidelines will ensure optimal sensor performance and prevent sensor measurement error. These rules should be followed for both the wing sensors and the main lift (middle) sensor. 1. In its lowest position, the sensor must be 9 inches (23 cm) or more from the ground (A). 2.
  • Page 16 If the sensor is mounted to this portion of the boom, the system will force the boom downwards towards the ground as the boom folds backwards. 4. Mount the NORAC UC5 ultrasonic sensor into the sensor bracket and run the sensor cable through the sensor tube.
  • Page 17 Main Lift Sensor Installation 1. There are a variety of ways to mount the main lift bracket on most sprayers. The bracket should position the sensor approximately in the center of the sprayer, forward of the boom. An example of this mounting is illustrated in Figure 10. 2.

  • Page 18: Roll Sensor Installation

    Roll Sensor Installation Bracket Assembly 1. Securely mount the roll sensors to the included roll sensor brackets using the #6 machine screws. Tighten screws to 10 in-lbs (1.1 Nm). 2. The orientation of the mounted roll sensor to the roll sensor bracket will depend on the bracket mounting.
  • Page 19 Roll Sensor Mounting Guidelines: Trapeze-Suspended Booms 1. When mounting the roll sensors, mount one to the trapeze link (boom frame) and one to the trapeze support (chassis). For optimal performance, minimize the distance from the boom frame roll sensor to the pivot point (A) and minimize the vertical distance between the chassis roll sensor and the pivot point (B).
  • Page 20 Roll Sensor Mounting on FTZ/HAZ Force/Twin Booms Figure 14: Boom Frame Roll Sensor Mounting (Viewed from the rear of sprayer) Figure 15: Chassis Roll Sensor Mounting (Viewed from the front of sprayer)
  • Page 21 Roll Sensor Mounting on SPB/SPC Eagle Booms Figure 16: Roll Sensor Mounting (Viewed from the rear of sprayer)

  • Page 22: Module Installation

    Module Installation An optional module mounting bracket kit is available for purchase from NORAC. mounting brackets are compatible with control modules and input modules. One kit is needed per module. Item Part Number Name Quantity 43708 UC5 MOUNTING BRACKET KIT (CONTROL AND INPUT MODULES) Control Module 1.
  • Page 23 Valve Module 1. Install the valve module (E02) to the top of the NORAC valve block. Orient the 6-pin Deutsch (CANbus) connectors towards the “P” and “T” ports with the label facing up. Output Number Normal Function Left Up Left Down...
  • Page 24 Figure 20: Valve Module Bracket Installation 5. Connect the valve module CANbus to cable C02 from the control module. Route cable C03 from the other CANbus connector to the 8-way coupler. 6. With the valve module securely mounted to the valve block, connect the valve cables (C10), to the valve coils.
  • Page 25 Input Module 1. Install the input module (E03) on the boom near the enclosure that houses the HARDI DAH09 PCB. Secure it to the boom using cable ties or optional brackets. 2. Connect the free end of the CANbus cable (C01) from the control module to the input module.
  • Page 26 10. Connect the black wire with spade connector on C12 to the GND on the DAH09 board (Figure 23). Autoheight Ground +12V DB15 Switches Figure 23: HARDI DAH09 Connections 11. Set the DIP switches as shown in Figure 24. . Figure 24: Settings for DIP Switches...

  • Page 27: Hydraulic Installation

    4. Install 6MB 6MOR (F02) fittings into the “B” ports on the NORAC block. Tighten to 18 ft- lbs (24 Nm). 5. Install the 6MBP (F03) plugs into the “A” ports on the NORAC block and tighten to 18 ft- lbs (24 Nm).
  • Page 28 18 ft-lbs (24 Nm). 3. Insert orifices (F01) into the “B” ports with the notch facing out. 4. Install 6MB 6MOR (F02) fittings into the “B” ports on the NORAC block. Tighten to 18 ft- lbs (24 Nm). 5. Insert orifices (F01) into the “A” ports with the notch facing in.
  • Page 29 Valve Block Mounting 1. A suitable mounting location for the valve block is illustrated in Figure 27. 2. Insert the threaded rod into the block and use a hex nut to hold the rod. The block holes are 3/8” NC-1” deep. If bolts are used instead of the threaded rod, ensure the bolts thread in at least 3/8”.
  • Page 30 1/4 x 3/8 BSP fittings (Figure 28). 5. Install a 1/4 inch BSP tee union onto the fitting on the cylinder and install the NORAC and Hardi hoses onto the tee union.
  • Page 31 5. Remove the Hardi hoses from the “raise” line (the “B” line) of the cylinder and replace the restricted straight BSPP fittings with straight through 1/4 x 3/8 BSP fittings. 6. Install a 1/4 inch BSP tee union on the “raise” line of the cylinder and install the NORAC and Hardi hoses onto the tee union.

  • Page 32: Connecting The Sensors To The Canbus

    10 Connecting the Sensors to the CANbus 1. Fasten the 8-way coupler to the boom with cable ties. 2. Route cable C03 from the valve module to the 8-way coupler (E11). 3. Connect both roll sensors to the 8-way coupler. 4.

  • Page 33: Software Setup

    3. Turn on the power for the display terminal using the switch on the side. 4. The procedure for the installation of the UC5 Spray Height Control system is now complete. Begin the AUTOMATIC SYSTEM SETUP procedure as described in the UC5...

  • Page 34: Cable Drawings

    12 Cable Drawings 12.1 ITEM C01: 43220-01 - CABLE UC5 NETWORK 14 AWG - 1M 12.2 ITEM C02: 43220-10 - CABLE UC5 NETWORK 14 AWG - 10M...
  • Page 35 12.3 ITEM C03: 43220-0.5 - CABLE UC5 NETWORK 14 AWG – 0.5M 12.4 ITEM C05: 43210-20 - CABLE UC5 NETWORK 18 AWG - 20M...
  • Page 36 12.5 ITEM C10: 43230-04 – CABLE UC5 VALVE DT TO DT...
  • Page 37 12.6 ITEM C20: 43240-30 – CABLE UC5 BC HARDI DAH09...
  • Page 38 TOPCON Agriculture Canada 3702 Kinnear Place Saskatoon, SK S7P 0A6 TOPCON Agriculture Americas W5527 Hwy 106 Fort Atkinson, WI 53538 TOPCON Precision Agriculture Europe Avenida de la industria, 35, Tres Cantos, España Spain Support Phone: 888 979 9509 E-mail: tasupportn@topcon.com Web: www.norac.ca...

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