Norac UC5 Installation Manual
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Norac UC5 Installation Manual

Spray height control system walker
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Installation Manual
WK01

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Summary of Contents for Norac UC5

  • Page 1 Walker Installation Manual WK01...
  • Page 2 Reorder P/N: UC5-BC-WK01-INST Rev A (Walker) NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information...

  • Page 3: Table Of Contents

    Contents Introduction ........................ 1     Technical Specifications .................... 2     General UC5 System Layout ..................3     Kit Parts ........................4     Pre-Install Checklist ....................8     Ultrasonic Sensor Installation .................. 9     Roll Sensor Installation .................... 15  ...

  • Page 4: Introduction

    Introduction Congratulations on your purchase of the NORAC UC5 Spray Height Control System. This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: Technical Specifications

    Technical Specifications CAN ICES-3(A)/NMB-3(A) This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules.

  • Page 6: General Uc5 System Layout

    General UC5 System Layout Figure 1 illustrates the general layout of the UC5 system components: Figure 1: General UC5 System Layout Do not use high speed power tools/drills when installing hardware. The use of dielectric grease is not recommended on any NORAC electrical connections.

  • Page 7: Kit Parts

    Kit Parts Kit Overview Figure 2: WK01 System Parts...
  • Page 8 Hydraulic Plumbing Figure 3: WK01 Hydraulic Plumbing...
  • Page 9 CABLE UC5 NETWORK 18 AWG 20M 43230-04 CABLE UC5 VALVE 2PIN DT TO 2PIN DT 43240-01 CABLE UC5 INTERFACE TILT DT 43240-07 CABLE UC5 INTERFACE MAIN DT (WITH AUX 1 & 2) 43250-04 CABLE UC5 BATTERY AMP FUSED 43710 UC5 CONTROLLER MODULE 43720...
  • Page 10 Hydraulic Fitting Kit Details (P/N: 44865-73) Item Part Number Name Quantity Picture 104369 PLUG - 6MBP 103312 MALE ADAPTER - 6MB 6MJ 44928 ORIFICE INSERT .047 IN ONE WAY 103345 MALE TO FEMALE ADAPTER - 6MJ 6FJX90 103839 TEE ADAPTER - 6FJXR 6MJT 104632 TEE ADAPTER - 8FJXR 8MJT 42997-01...

  • Page 11: Pre-Install Checklist

    Pre-Install Checklist The pre-install checklist is necessary to check the existing sprayer functionality before the installation. 1. Unfold the sprayer over a flat, unobstructed area (i.e. no power lines…etc.). 2. Ensure all boom-fold operations are functional (place a check mark in boxes below). 3.

  • Page 12: Ultrasonic Sensor Installation

    Ultrasonic Sensor Serial Number Arrangement When installing the UC5 sensors, start with the smallest serial number on the left-hand side, and proceed to the largest serial number on the right hand side. Each UC5 sensor has a serial number stamped on the sensor housing.
  • Page 13 Ultrasonic Sensor Mounting Guidelines The following guidelines will ensure optimal sensor performance and prevent sensor measurement error. These rules should be followed for both the wing sensors and the main lift (middle) sensor. 1. In its lowest position, the sensor must be 9 inches (23 cm) or more from the ground. 2.
  • Page 14 Low Profile Bracket Mounting Guidelines 1. Minimize the distance between the bolts to prevent bending the bracket and prevent the bracket from loosening over time. 2. Ensure the bracket is mounted tight against the bottom of the boom, minimizing the distance between the boom structure and the angled flange.
  • Page 15 3. Mount the wing sensor brackets near the end of the boom tips as shown in Figure 9. 4. Mount the NORAC UC5 ultrasonic sensor into the sensor bracket and run the sensor cable either through hole in the back or through the side cut-out and behind the bracket.
  • Page 16 Rainflap Installation Rainflaps are only installed in the wing sensor brackets. 1. Insert one side of the rainflap rod into the pre-bent hinge tab on the sensor bracket. (Figure 10) Figure 10: Rainflap Rod in Pre-Bent Hinge Tab 2. Align the other side of the rainflap rod with the unbent hinge tab. (Figure 11) Figure 11: Align Rainflap Rod 3.
  • Page 17 Main Lift Sensor Installation 1. The main lift mounting bracket (B21) is the bracket with the longer mounting flange. 2. There are a variety of ways to mount the main lift bracket on most sprayers. The bracket should position the sensor approximately in the center of the sprayer, forward of the boom.

  • Page 18: Roll Sensor Installation

    Roll Sensor Installation Bracket Assembly 1. Securely mount the roll sensors to the included roll sensor brackets using the #6 machine screws. Tighten screws to 10 in-lbs (1.1 Nm). 2. The orientation of the mounted roll sensor to the roll sensor bracket will depend on the bracket mounting.
  • Page 19 Roll Sensor Mounting Guidelines: Front Mounted Rigid Booms 1. When mounting the roll sensors, mount the lowest serial number onto the boom frame and the highest serial number onto the chassis near the sprayer cab. The Boom Frame roll sensor must be the roll sensor with the lowest serial number.
  • Page 20 Roll Sensor Mounting Boom Frame Roll Sensor Chassis Roll Sensor Figure 18: Roll Sensor Mounting...

  • Page 21: Module Installation

    Module Installation An optional module mounting bracket kit is available for purchase from NORAC. mounting brackets are compatible with control modules and input modules. One kit is needed per module. Item Part Number Name Quantity 43708 UC5 MOUNTING BRACKET KIT (CONTROL AND INPUT MODULES) Control Module 1.
  • Page 22 Figure 20: Power Connection Figure 21: Cabling Access through Floor Hatch...
  • Page 23 Input Module 1. Install the input module (E03) near the Walker valve block and secure it using cable ties. 2. Connect the free end of the CANbus cable (C01) from the control module to the input module. 3. Insert the 12 pin plug (P02) into the OEM 3 connector on the end of the input module. 4.
  • Page 24 8. Connect a second cable C02 to the 3-way coupler (E10) and route towards the valve module. Figure 23: Input Module Connections Figure 24: Tee Connections at Sprayer Valve Block...
  • Page 25 Valve Module 1. Install the valve module (E02) to the top of the NORAC valve block. Orient the 6-pin Deutsch (CANbus) connectors towards the “P” and “T” ports with the label facing up. Output Number Normal Function Left Up Left Down...
  • Page 26 Figure 27: Valve Module Bracket Installation 5. Connect cable C02 to the valve module CANbus from the 3-way coupler (E10). Route cable C03 from the other CANbus connector to the 8-way coupler (E11). 6. With the valve module securely mounted to the valve block, connect the valve cables (C10), to the valve coils.

  • Page 27: Connecting The Sensors To The Canbus

    Connecting the Sensors to the CANbus 1. Connect the chassis roll sensor to the 3-way coupler (E10). 2. Fasten the 8-way coupler (E11) to the boom with cable ties. 3. Connect cable C03 from the valve module to the 8-way coupler (E11). 4.

  • Page 28: Hydraulic Installation

    Component failure due to oil contamination is not covered under the NORAC UC5 system warranty. It is recommended that a qualified technician perform the hydraulic installation.
  • Page 29 10.2 Valve Block Mounting 1. Mount the valve block using the mounting bracket (B01) as shown in Figure 30 and Figure Valve mounting bracket bolts go here Figure 30: Valve Block Mounting Plate (B01) Figure 31: Valve Block Mounting Location...
  • Page 30 1. After the NORAC valve is mounted, the hydraulic hoses and fittings can be plumbed. The plumbing for the hydraulic circuit is shown schematically in Figure 3. 2. Connect the 90º ends of hoses H02 to the pressure (P) and tank (T) ports on the NORAC valve block.
  • Page 31 11. At the accumulator, remove the existing fitting from between the hoses and accumulator (Figure 33). Insert the 6FJXL 6MJT tee (F09) in its place. 12. Connect the 8FJ 6MJ adapter (F08) and the 8MB 8MJ orifice (F07) between the tee (F09) and the accumulator.

  • Page 32: Software Setup

    3. Turn on the power for the display terminal using the switch on the side. 4. The procedure for the installation of the UC5 Spray Height Control system is now complete. Begin the AUTOMATIC SYSTEM SETUP procedure as described in the UC5...

  • Page 33: Cable Drawings

    12 Cable Drawings 12.1 ITEM C01: 43220-07 - CABLE UC5 NETWORK 14 AWG – 7M 12.2 ITEM C02: 43220-03 - CABLE UC5 NETWORK 14 AWG - 3M...
  • Page 34 12.3 ITEM C03: 43220-0.5 - CABLE UC5 NETWORK 14 AWG – 0.5M 12.4 ITEM C05: 43210-20 - CABLE UC5 NETWORK 18 AWG - 20M...
  • Page 35 12.5 ITEM C10: 43230-04 – CABLE UC5 VALVE DT TO DT...
  • Page 36 12.6 ITEM C20: 43240-01 – CABLE UC5 INTERFACE TILT DT...
  • Page 37 12.7 ITEM C21: 43240-07 – CABLE UC5 INTERFACE MAIN DT (WITH AUX 1 & 2)
  • Page 38 12.8 ITEM C30: 43250-04 – CABLE UC5 BATTERY AMP FUSED...
  • Page 39 TOPCON Agriculture Canada 3702 Kinnear Place Saskatoon, SK S7P 0A6 TOPCON Agriculture Americas W5527 Hwy 106 Fort Atkinson, WI 53538 TOPCON Precision Agriculture Europe Avenida de la industria, 35, Tres Cantos, España Spain Support Phone: 888 979 9509 E-mail: tasupportn@topcon.com Web: www.norac.ca...

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