Norac UC5 Installation Manual

Norac UC5 Installation Manual

Spray height control system
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AGCO América do Sul
(Factory Install)
Installation Manual
SP01

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Summary of Contents for Norac UC5

  • Page 1 AGCO América do Sul (Factory Install) Installation Manual SP01...
  • Page 2 Reorder P/N: UC5-BC-SP01-INST Rev G (AGCO Brazil Factory Install) NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information...
  • Page 3: Table Of Contents

    Contents Introduction ......................... 1     Technical Specifications ..................... 2     General UC5 System Layout ..................3     Kit Parts ........................4     Ultrasonic Sensor Installation ................... 7     Roll Sensor Installation ..................... 12    ...
  • Page 4: Introduction

    Introduction Congratulations on your purchase of the NORAC UC5 Spray Height Control System. This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.
  • Page 5: Technical Specifications

    Technical Specifications CAN ICES-3(A)/NMB-3(A) This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules.
  • Page 6: General Uc5 System Layout

    General UC5 System Layout Figure 1 illustrates the general layout of the UC5 system components: Figure 1: General UC5 System Layout...
  • Page 7: Kit Parts

    Kit Parts Kit Overview Figure 2: SP01 System Parts...
  • Page 8 Hydraulic Plumbing Figure 3: SP01 Hydraulic Plumbing NOTE: AGCO supplies all hydraulic hoses and fittings.
  • Page 9 43210-15 6261083M91 CABLE UC5 NETWORK 18 AWG 15M 43230-04 6261085M91 CABLE UC5 VALVE 2PIN DT TO 2PIN DT CABLE UC5 VALVE 2PIN DT TO 2PIN DT TEE DIODE & RESISTOR (L 43230-09 6261086M91 = 36") 43710 6261071M1 UC5 CONTROLLER MODULE...
  • Page 10: Ultrasonic Sensor Installation

    Ultrasonic Sensor Installation Bracket Assembly Assemble the breakaway sensor bracket as illustrated in Figure 4, following the instructions below. Figure 4: Breakaway Bracket Assembly 1. Compress the spring and insert it together with the collar into the base. 2. Slide the tube through the assembled part. 3.
  • Page 11 Ultrasonic Sensor Serial Number Arrangement When installing the UC5 sensors, start with the smallest serial number on the left-hand side, and proceed to the largest serial number on the right hand side. Each UC5 sensor has a serial number stamped on the sensor housing.
  • Page 12 Ultrasonic Sensor Mounting Guidelines The following guidelines will ensure optimal sensor performance and prevent sensor measurement error. These rules should be followed for both the wing sensors and the main lift (middle) sensor. 1. In its lowest position, the sensor must be 9 inches (23 cm) or more from the ground (A). 2.
  • Page 13 If the sensor is mounted to this portion of the boom, the system will force the boom downwards towards the ground as the boom folds backwards. 4. Mount the NORAC UC5 ultrasonic sensor into the sensor bracket and run the sensor cable through the sensor tube.
  • Page 14 Main Lift Sensor Installation Figure 9: Main Lift Bracket Assembly 1. There are a variety of ways to mount the main lift bracket on most sprayers. The bracket should position the sensor approximately in the center of the sprayer, forward of the boom.
  • Page 15: Roll Sensor Installation

    Roll Sensor Installation Bracket Assembly 1. Securely mount the roll sensors to the included roll sensor brackets using the #6 machine screw and nylon lock-nuts. 2. The orientation of the mounted roll sensor to the roll sensor bracket will depend on the bracket mounting.
  • Page 16 Roll Sensor Mounting Guidelines: Center Pivot Booms 1. When mounting the roll sensors, mount one to the boom frame and one to the chassis (non-pivoting portion of the sprayer). For optimal performance, minimize the distance between the roll sensors (A) and minimize the height from each roll sensor to the pivot point (B).
  • Page 17 Roll Sensor Mounting on an AGCO Sprayer Figure 15: Roll Sensor Mounting (View from Top Rear of Sprayer)
  • Page 18: Module Installation

    Connect the other end of the power cable to an appropriate power source. The power must be on a keyed connection so that the NORAC modules will turn off with the key. 5. Route cable C01 from the other CANbus connector towards the rear of the sprayer.
  • Page 19 Valve Module 1. Install the valve module (E02) to the top of the NORAC valve block. Orient the 6-pin Deutsch (CANbus) connectors towards the “P” and “T” ports with the label facing up. Output Number Normal Function Left Up Left Down...
  • Page 20 Figure 20: Valve Module Bracket Installation 5. Connect the valve module CANbus to cable C01 from the control module. Route cable C03 from the other CANbus connector to the 8-way coupler. 6. With the valve module securely mounted to the valve block, connect the valve cables (C10), to the valve coils.
  • Page 21: Connecting The Sensors To The Canbus

    Follow existing cables and hoses to be sure the cable will not be pinched or stretched. Figure 22: UC5 Module Locations and Cable Connections 5. At the sensor brackets, attach a 2-way coupler with terminator (E20) to the sprayer boom.
  • Page 22: Hydraulic Installation

    Component failure due to oil contamination is not covered under the NORAC UC5 system warranty. It is recommended that a qualified technician perform the hydraulic installation.
  • Page 23 Valve Block Mounting 1. Mount the valve block on the center section of the boom near the sprayer valve block, as illustrated in Figure 24. 2. Insert the threaded rod into the block and use a hex nut to hold the rod. The block holes are 3/8”...
  • Page 24 From this point on in the installation the booms will be inoperative until the hydraulics are fully installed. 1. After the NORAC valve is mounted, the hydraulic hoses and fittings can be plumbed. The plumbing for the hydraulic circuit is shown schematically in Figure 3.
  • Page 25: Software Setup

    3. Turn on the power for the display terminal using the switch on the side. 4. The procedure for the installation of the UC5 Spray Height Control system is now complete. Begin the AUTOMATIC SYSTEM SETUP procedure as described in the UC5...
  • Page 26: Cable Drawings

    11 Cable Drawings 11.1 ITEM C01: 43220-07 - CABLE UC5 NETWORK 14 AWG - 7M 11.2 ITEM C02: 43220-01 - CABLE UC5 NETWORK 14 AWG - 1M...
  • Page 27 11.3 ITEM C03: 43210-15 - CABLE UC5 NETWORK 18 AWG - 15M 11.4 ITEM C10: 43230-04 – CABLE UC5 VALVE DT TO DT...
  • Page 28 11.5 ITEM C11: 43230-09 – CABLE UC5 VALVE 2 PIN DT TEE DIODE AND RESISTOR (36”)
  • Page 29: Appendix A: Fitting Specification

    12 Appendix A: Fitting Specification...
  • Page 30 Canada NORAC Systems International Inc. Phone: (+1) 306 664 6711 Toll Free: 1 800 667 3921 Shipping Address: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States NORAC, Inc. Phone: (+1) 952 224 4142 Toll Free: 1 866 306 6722...

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