Argon 18 MY2016 Nitrogen Pro Assembly Manual
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Argon 18 MY2016 Nitrogen Pro Assembly Manual

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NITROGEN PRO: ASSEMBLY GUIDE
Valid for MY2016 Nitrogen Pro
Revision 7.0 - 04-01-2016

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Summary of Contents for Argon 18 MY2016 Nitrogen Pro

  • Page 1 NITROGEN PRO: ASSEMBLY GUIDE Valid for MY2016 Nitrogen Pro Revision 7.0 - 04-01-2016...

  • Page 2: Table Of Contents

    12. Frameset Parts Checklist ....... 36 For the warranty to be valid, the bicycle must be fully assembled by an authorized Argon 18 dealer. High end components, particularly carbon parts, need extra care when assembled.

  • Page 3: Frame Inspection

    NITROGEN PRO: 1. Frame Inspection BEFORE ASSEMBLING YOUR NEW NITROGEN PRO, MAKE SURE THAT YOU HAVE ALL THE FOLLOWING: 1. Brakes and gears cables and housing set 2: Frameset parts checklist (see p.36) 3: Inspect the frame for cosmetic aspect (scratches, bumps, cracks, paint defect, etc.) 4: For reference, check serial number and write it on p.1 5: All the necessary bolts (refer to Frameset Parts, p.3) 6: For optimal shifting performance, use a dropout alignment gauge to make sure that the drive-side dropout is...

  • Page 4: Frameset Parts

    NITROGEN PRO: 2. Frameset Parts Brake & derailleur cable / housing kit JB527AR01, JD527AR01 Images are for reference only. Proportions are not accurate. Argon 18 reserves the right to modify/change parts of the frameset at any moment without prior notice.
  • Page 5 NITROGEN PRO: 2. Frameset Parts AHB5000 (38cm, 40cm, 42cm, or 44cm) Washer Screw Screw Elastic Cover Elastic Cover Spacer Screws Stem A.03 Stem A.02 Stem A.01 M8x50mm M8x30mm Small Large 20mm M5x16mm Large Medium Small Frameset Handlebar Width Stem Size 20mm Size Small...

  • Page 6: Headset Installation

    NITROGEN PRO: 3. Headset Installation Install the 3D headset (16) according to the AERO Pressfit assembly guide. You can choose from 3 different heights: 25mm, 15mm or 0mm. GREASE GREASE GREASE GREASE...

  • Page 7: Apply A Small Amount Of Grease

    NITROGEN PRO: 3. Headset Installation setup 25mm setup Compressor 15mm STEP First, you must assess which setup suits your needs: Top cap (including O-ring & seal) 25mm, 15mm or 0mm. Micro spacers Compression ring setup STEP Inspect the bike’s head tube for any sharp edges and Bearing apply a small amount of grease.
  • Page 8 NITROGEN PRO: 3. Headset Installation IMPORTANT: Use the Press Fit 3D system tool 1 1/2” with the Bearing Cup Press (ParkTool HHP-2) to avoid any damage on the bike frame. Compressor Top cap (including O-ring and seal) Micro spacers Compression ring Bearing 3D bearing holder Plastic sleeve (no need for 0mm setup)

  • Page 9: Stem/Handlebar Installation

    NITROGEN PRO: 4. Stem/Handlebar Installation C O N F I G U R A T I O N M A T R I X Stems size (stems included) 20mm spacer Failure to use long If you wish to purchase screw when assembling the third non-included bar with +20mm spacer stem, you can do so by...
  • Page 10 NITROGEN PRO: 4. Stem/Handlebar Installation 1. Choose the desired stem length, bolt, and spacer needed (refer to the Product Matrix chart on p.X) – note that the bolt comes pre-coated with Loctite. In the event of assembling and disassembling, one drop of blue Loctite (#242 or #243) must be applied on the bolt threads.
  • Page 11 NITROGEN PRO: 4. Stem/Handlebar Installation 2. Place the elastic cover on the stem and the spacer with the Argon 18 logo facing up. 3. Place the handlebar upside down on a clean rag. 4. With the correct spacer and stem length...
  • Page 12 NITROGEN PRO: 4. Stem/Handlebar Installation Place the handlebar on the fork and secure the stem/combo with the two side bolts to 5Nm. GRIP PASTE GRIP PASTE 2-3mm Note: When cutting the fork, allow 2mm or 3mm of additional space between the compressor cap and the fork in order to obtain sufficient compression of the headset.
  • Page 13 NITROGEN PRO: 4. Stem/Handlebar Installation Electronic Shifting Important: Always pass the electronic cables before the brake housing; the opposite would make it very difficult to get the electronic cables through after the brake housing. 2. Lower the shifter assembly. 1. Install the brake hood to the desired height and make a mark with a white pen.
  • Page 14 NITROGEN PRO: 4. Stem/Handlebar Installation 3. Fish two cables inside the handlebar on each side. 4. Select the length of necessary housing and pass both at the same time.
  • Page 15 NITROGEN PRO: 4. Stem/Handlebar Installation 5. Pass the brake and gear cables in the shifter body. 6. Connect cables to housing and put the levers back to the white mark on the handlebar.
  • Page 16 NITROGEN PRO: 4. Stem/Handlebar Installation Computer mount is compatible with any 2-screw computer mounting accessories. Note: tighten to 3,5 Nm maximum.

  • Page 17: Front Brake Installation

    NITROGEN PRO: 5. Front Brake Installation Cable routing overview It’s better to install cable housing before installing the bottom bracket and crankset. Suggested lengths of the cable housing housing/size Front brake 40cm 45cm 50cm 55cm 35cm Rear brake front section 30cm 40cm 45cm...
  • Page 18 NITROGEN PRO: 5. Front Brake Installation 5.10 GREASE GREASE LOCTITE GREASE Install the brakes as shown in the diagram. GREASE 8 Nm LOCTITE 8 Nm...
  • Page 19 NITROGEN PRO: 5. Front Brake Installation 1. Pass the cable through the curved straw and then in the appropriate guide. 2. Fix the cable to the caliper with the 6mm screw and tighten it to 6Nm. Curved straw...
  • Page 20 NITROGEN PRO: 5. Brake Pad Spacing IMPORTANT: If the brake bad spacing is too thick, the brake arm can rub on the frame down tube. Make sure the pad spacing is appropriate. Adjust brake pads according to the width of your rims: - You can configure the brake pad spacers with 1mm (17h), or 2mm (17i) depending of the rim width you are...

  • Page 21: Rear Brake Installation

    NITROGEN PRO: 6. Rear Brake Installation GREASE LOCTITE GREASE Install the brakes as shown in the diagram.
  • Page 22 NITROGEN PRO: 6. Rear Brake Installation 1. Adjust brake pads according to the width of your rims: 2. Pass the cable through the cable guide. Make sure that the length of the cable housing is sufficient for the guide to remain horizontal as it can cause interference with the rear wheel tire.

  • Page 23: Cable Housing Installation

    NITROGEN PRO: 7. Cable Housing Installation 1. Install the rear derailleur cable housing starting at the drive side’s drop-out until it comes out in the top tube. brake and speed adjustment : 5mm barrel adj. 2. Install the front derailleur cable housing starting under the bottom bracket shell.
  • Page 24 NITROGEN PRO: 7. Cable Housing Installation Note: The front brake cable guide (17h) should be front-oriented to ensure good rotation of the handlebar. Front brake cable guide...
  • Page 25 NITROGEN PRO: 7. Cable Housing Installation Front brake Pass the cable through the cable guide (17h). Create a “hook” with the cable; it will be easier to pass it inside the retainer nut.
  • Page 26 NITROGEN PRO: 7. Cable Housing Installation KEB cable housing Rear brake Remove the 2 cable stopper (on the head tube and near the seat collar). Font section: Measure the necessary cable housing to ensure proper rotation of the handlebar. Insert the “KEB” cable housing and the cable trough the top tube.
  • Page 27 NITROGEN PRO: 7. Cable Housing Installation Note: It’s better to install the cable housing before installing the bottom bracket and crankset. Rear derailleur: Pass the cable housing inside the frame starting at the rear derailleur hanger until it comes out the top tube.
  • Page 28 NITROGEN PRO: 7. Cable Housing Installation Use the provided grommet (19) to correctly set the rear derailleur cable housing in the chainstay (mechanical drive-train only).

  • Page 29: Electronic Drive-Train Specification

    NITROGEN PRO: 8. Electronic Drive-train Specification The Di2 cable routing can be achieved easily using this simple trick: use a gear cable and a metal cable end to fix the Di2 cable. For more information on Shimano Di2 electronic system installation, go to: si.shimano.com.
  • Page 30 NITROGEN PRO: 8. Electronic Drive-train Specification Use the proper grommet on the top tube to fix the cable correctly (depending if you use electronic shifting or mechanical drive-train).
  • Page 31 NITROGEN PRO: 8. Electronic Drive-train Specification When using an electronic drive-train, use the grommet (13) to fix the front derailleur cable.
  • Page 32 NITROGEN PRO: 8. Electronic Drive-train Specification The Di2 battery is hidden in the seatpost; use the Di2 battery holder (2o) to fix the battery correctly. Apply a slight amount of grease on both parts. GREASE CARBON FIBER ASSEMBLY COMPOSITE...

  • Page 33: Seatpost Installation

    NITROGEN PRO: 9. Seatpost Installation 5.5 Nm GREASE THREADLOCKER BLUE (n. 242) 1. Peel off the plastic of the double- sided tape located at the back of the GREASE seat clamp wedge (11). 2. Place the seat clamp wedge (11+12) GREASE inside the frame.

  • Page 34: Saddle Adjustment

    NITROGEN PRO: 10. Saddle Adjustment 1. Install the saddle on the rocker (3b) and tighten the rail clamp (3c) up to 6Nm using the half-moon bolt (3i). 2. Adjust the angle and the offset of the saddle by hand tightening the thumb screw (3h).

  • Page 35: Derailleur Hanger Adjustment

    NITROGEN PRO: 11. Derailleur Hanger Adjustment The front derailleur hanger (6) can be adjusted according to the front derailleur angle to get an equal curve between the derailleur and the big chain ring. Once at the right angle, use blue 242 Loctite and screw both screws in at 4Nm.
  • Page 36 NITROGEN PRO: 11. Derailleur Hanger Adjustment 1. Ensure that the dropout is aligned. 2. Use Derailleur Hanger Alignment Gauge like Park Tool Item # DAG-2. For any assistance, visit Park Tool’s website: parktool.com/product/derailleur-hanger-align- ment-gauge-dag-2...

  • Page 37: Frameset Parts Checklist

    NITROGEN PRO: 12. Frameset Parts Checklist Name A18 SKU# Frameset Parts Nitrogen Pro MY2016 Frame Nitrogen Pro MY2016 Fork FK.NITPRO.230A Seat post with the following parts assembled Nitrogen pro seat post (ASP-5100) SP.NITPRO.230A AG-SP-02 carbon part Lower Rail Clamp Upper Rail Clamp Half Moon Nut M6 Half Moon Nut M5 Half Moon Bolt...
  • Page 38 NITROGEN PRO: 12. Frameset Parts Checklist Name A18 SKU# Frame related parts already installed Head tube cable opper 38878 38879 Top tube brake cable stopper 38882 Front derailleur hanger with screws M5x16mmB & M5x16mmF Rear derailleur hanger with Flat Head screws M3x8mmF 38883 Water bottle screws M5x16mmB 38884...
  • Page 39 NITROGEN PRO: 12. Frameset Parts Checklist A18 SKU# Name Di2 configuration specific parts 38888 FD cable grommet for Di2 38880 Top tube grommet non Di2 38881 Top tube grommet for Di2 Also Included with the frameset - shipped seperately Headset No 39 + 3D with compressor TH-881-1 38724 Fron t brake assembly 38719...
  • Page 40 NITROGEN PRO: 12. Frameset Parts Checklist Name A18 SKU# Also Included with the frameset - shipped separately TKB137 front brake including the following parts 38719 Brake Arm right Brake Arm left Brake pivot Spring tensionners Washers Brake pad Pivot bolt cable guide 2mm spacer 1mm spacer...
  • Page 41 NITROGEN PRO: 12. Frameset Parts Checklist Name A18 SKU# Also Included with the frameset - shipped separately Brake cable / housing kit including the following parts 39014 Housing 5mmKEB-SL End caps End caps End caps Cable Barrel adjuster Derailleur cable / housing kit including the following parts Housing LEX40-SL End caps End caps...
  • Page 42 NITROGEN PRO: 12. Frameset Parts Checklist Name A18 SKU# AHB5000 Handlebar parts AHB5000 - 38cm 80073 AHB5000 - 40cm 80074 AHB5000 - 42cm 80075 AHB5000 - 44cm 80076 Washer M8 80034 Screw M8x50mm 80030 Screw M8x30mm 80029 Elastic Cover Small 80162 Elastic Cover Large 80163...

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