Argon 18 E-119 TRI+ DISC Assembly Manual
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Argon 18 E-119 TRI+ DISC Assembly Manual

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Summary of Contents for Argon 18 E-119 TRI+ DISC

  • Page 3: Table Of Contents

    These components must be installed using the bicycle must be fully assembled by a torque wrench to ensure each bolt is at Size: an authorized Argon 18 dealer. High-end the specified torque setting components, particularly carbon parts, to prevent damage.

  • Page 4: Fitting / Stack & Reach

    Fitting / stack & reach center Sizing chart Sizing Chart: E-119 TRI E119 Tri+ Disc Saddle Height Suggested Size Seat Tube Angle Top Tube Maximum Stack* Minimum Stack* Maximum Reach* Minimum Reach* Maximum Drop Minimum Drop Saddle Suggested Seat Tube Top Tube Maximum Minimum...
  • Page 5 Tools Needed & First Aid Kit Hydraulic Hose Allen Key Set Flush Cut Plier Carbon Paste Utility Picks Clean Rag Cutter & Grease Derailler Hanger Cables and Thread Locker Isopropyl Alcohol Torque Wrench Cassette Lockring Alignement Gauge Housing Cutter Medium strength Tool 8mm Wrench Bleed Kit...

  • Page 6: Frameset Inspection

    Frameset Inspection Before assembling your new E-119, please verify that you have all the following: Frameset parts checklist (see p.8-12) All the necessary bolts (refer to frameset parts, p.8-12) Inspect the frame for cosmetic defects (scratches, bumps, cracks, paint de- For optimal shifting performance, use a derailleur alignment gauge to make sure fects, etc.) that the derailleur hanger is straight.

  • Page 7: Troubleshooting / Tips & Specifications

    Seat Post Collar Use only supplied Tektro brakes. Argon18 exclusive, E-119Tri+ Disc seatpost clamp. The E-119 Tri+ Disc’s seat clamp is The frame is compatible with 140mm disc rotors only. NOT the same as the Nitrogen, E-117 and E-119 rim brake version.

  • Page 8: Frameset Skus & Descriptions

    Frameset SKUs E119 Tri+ Disc Frame *Not available seperatly 36165 80813 80812 3x 81510 81249 80804 80985 80805 80289 (XS-S) 38934 (MR122) 80290 (M) 80291 (L) 81507 81508 (345A)-81509 (345B) 81501 (345A)-81502 (345B) 80767 (XL) 80264 80811 81503 81503 FK.119+D.size.345A 81499 80802 80832...
  • Page 9 Frameset SKUs and descriptions 81561 81551 (Left) 81512 (mech.) 81513 (Di2) 81514 (SRAM) 81553 81551 (Right) 81504 81549 81505 (345A) 81548 81555 81556 (27mm) 81506 (345B) 81547 81550 (20mm) SP.119+D.345A 80167 81526 (5mm) 81527 (10mm) 81528 (20mm) 81529 (40mm) 81530 (70mm) 81559 81562 81558...
  • Page 10 Frameset SKUs and Descriptions Name A18 SKU# E-119 TRI+ Disc FRAME E-119 Disc Chain Suck Guard 81498 E-119 Disc FD HANGER REMOVABLE (incl. screws) 81499 E-119 Disc FD Di2 Grommet 81500 E-119 Disc Cover for 1X (345A) 81501 (345A) E-119 Disc Cover for 1X (345B)
  • Page 11 Frameset SKUs and Descriptions Name A18 SKU# 51 Speedshop extension bar pair 81518 E-119 Disc Handlebar Hood Set for Mechanical 81512 E-119 Disc Handlebar Hood Set for Di2 81513 E-119 Disc Handlebar Hood Set for SRAM 81514 E-119 Disc Bridge 81519 E-119 Disc Spherical Washer/Ext clamp screw 81544...
  • Page 12 Frameset SKUs and Descriptions Name A18 SKU# 3D Headset tool 36165 E-119 Disc Bento box 81558 E-119 Disc Bento box clamp 81559 E-119 Disc Tall Stem Cap 81560 E-119 Disc Stem Cap Rubber Plug 81561 E-119 Disc Socket Head Cap Screw M4x0.7x16 81562 Foam liner for hydraulic hose 80811...

  • Page 13: Seat Post Assembly

    Seat Post Assembly 12Nm 5.5Nm HT-1/4 The seat post is supplied fully assembled. Loosen the two M5 x 16mm screw to allow the seat post head assembly to M5 x 16mm slide. Apply a drop of blue Threadlocker (n. 242) on the M5 x 16mm screw thread. Position the seat post head at the de- sired position and tighten the two M5 x 16mm screw to 6 Nm.
  • Page 14 Seat Post Assembly Assembling in Shimano Di2 Di2 only The Di2 battery is hidden in the seatpost: Apply grease on the ribs of the internal bat- tery holder (SKU: 80167) Place the battery between both pieces of the internal battery holder. Slide the assembly in the interior of the seatpost.
  • Page 15 Tighten the M8 x 10mm set screw 40Nm of the seat post clamp to 5.5Nm. 10Nm IMPORTANT: 40Nm The E-119 Tri+ Disc’s seat clamp is NOT the same as the Nitrogen and E-119 Rim brake version 10Nm IMPORTANT: Refer to p.16 for seat post MIN and MAX insertion limits.
  • Page 16 X-LARGE C - (“Desired Saddle Height” – A) » Example: For a desired saddle height of 600mm on a XX-Small E-119 Tri+ Disc frame. » The required minimum seatpost cut length is: 145 - (600-580) = 125mm. Minimal insertion depth in the frame’s seat tube.
  • Page 17 Rear Derailleur Hanger Adjustment 12Nm 5.5Nm HT-1/4 5.5Nm HT-1/4 12Nm M4 x 12mm M4 x 12mm 35Nm HT-2 35Nm HT-2 80802 80832 40Nm 40Nm Assembling with a regular hanger: Assembling with a direct mount hanger: Assemble the rear derailleur hanger (SKU: 80802) on 10Nm Assemble the rear derailleur hanger (SKU: 10Nm...
  • Page 18 Front Derailleur Hanger Assembly 81501 (345A) 12Nm 5.5Nm HT-1/4 81502 (345B) M5 x 16mm 12Nm 5.5Nm HT-1/4 81499 M5 x 16mm 35Nm HT-2 35Nm HT-2 40Nm 10Nm 40Nm Using a Double Chainring Set-Up: Using a Single Chainring Set-Up: Apply grease on the thread of both M5 x 16mm screws (SKU: 81248). Apply grease on the thread of the M5 x 16mm screw (SKU: 81248).

  • Page 19: Fork & Headset Assembly

    Fork and headset assembly 12Nm 5.5Nm HT-1/4 Apply grease on the tapered surface inside the fork where the steerer clamp will slide. Slide the steerer clamp in place. Place the M5 washer in the M5 x 12mm steerer clamp screw. Apply grease on the thread of the M5 x 12mm screw.
  • Page 20 Fork and headset assembly Apply grease inside the frame where the top and bottom bearings will sit. Install the Top Bearing: MR136-1 1/4”, 45° x 45° Stainless Steel (SKU: 80650). Install the Bottom Bearing: MR122-1 1/8”, 36° x 45° (SKU: 38934). Apply grease on the tapered part of the 80650 fork.
  • Page 21 Fork and headset assembly Apply grease on the threads and on the tapered contact surface of the steerer. 80289 (XS-S) 80290 (M) 12Nm 5.5Nm HT-1/4 80291 (L) Slide the steerer in place, the steerer is size 80292 (XL) specific. - XS and S SKU: 80289 -M SKU: 80290 M5 x 12mm -L SKU: 80291...
  • Page 22 front brake assembly 12Nm 5.5Nm HT-1/4 81556 M5 x 27mm 35Nm HT-2 40Nm Guide the hydraulic housing through the hole in the fork's brake mount recess, it will exit at the top of the fork. Apply Threadlocker (n. 242) on the threads of the two M5 x 27mm Front caliper fixing screws (SKU: 81556).
  • Page 23 rear brake assembly Guide the hydraulic housing through the hole in the chainstay, guide it UNDER the Bottom bracket sleeve. It will exit at the bento box hole on the top tube. Apply Threadlocker (n. 242) on the threads of the two M5 x 20mm Rear caliper fixing screws (SKU: 81550).
  • Page 24 rear brake assembly 12Nm 5.5Nm HT-1/4 81505 (345A) 81506 (345B) 35Nm HT-2 M4 x 10mm 5.5Nm HT-1/4 12Nm M4 Hex nut 40Nm Apply grease in the groove of the rear brake cover to help the M4 Hex 10Nm nut to stay in place during the assembly. M4 x 16mm Install the M4 hex nut in the groove, align both flat with the edges of the groove.
  • Page 25 10.1 Frame Routing - OVERVIEW - di2 For eTap routing go to page 30 For mechanical routing go to page 35 Rear brake housing must be routed under the bottom bracket sleeve. Di2 cable going to the front end must be routed under the bottom bracket sleeve. (A) The JC-41 junction box will rest behind the BB.

  • Page 26: Frame Routing - Di2

    10.2 Frame Routing - di2 81500 80805 Rear Derailleur: Front derailleur: Insert Di2 cable from rear hole on the seat stay. Insert Di2 cable from hole on the drive side of the seat tube until it exit from the tool box hole on the non-drive side. Guide the Di2 cable until it exit from the tool box hole on the non-drive side.
  • Page 27 10.3 Frame Routing - di2 81507 12Nm 5.5Nm HT-1/4 M4 x 10mm Cable Tie 35Nm HT-2 Assembling the EW-RS910 junction box: Insert the EW-RS910 junction box fron he top of the 40Nm Door frame receptacle (SKU: 81507). Assembling the Door frame receptacle: Make sure the charging port face the exterior of the frame, so that it is accessible once assembled.
  • Page 28 10.4 Frame Routing - Handlebar - di2 The Handlebar is reversible, flipping the bar will provide a higher hand position by 58mm while resting on the basebar. Choose the handlebar orientation depending of your preference, but you Inverted can check the table below for reference. 58mm The Handlebar can be flipped after assembly, but will require the deconnection of the hydraulic...
  • Page 29 10.5 FrAME ROUTING - HANDLEBAR - di2 Route both brake housings through the handlebar. Connect the Y-split cable to the JC- 41 junction box. Connect both extension Di2 cables 12Nm 5.5Nm HT-1/4 81545 to the JC-41 junction box. M6 x 16mm Connect the Di2 cable coming from the frame to the JC-41 junction box.
  • Page 30 11.1 FRAME routing – overview - etap For Di2 routing go to page 25 For mechanical routing go to page 35 Rear brake housing must be routed UNDER the bottom bracket sleeve. All housing MUST be covered by a foam liner (SKU: 80811).

  • Page 31: Frame Routing - Etap

    11.2 FRAM E ROUTING – etap 81503 80804 Rear Derailleur: Insert the long plug grommet (SKU: 80804) on the seat stay hole. Front derailleur: Install the FD eTap grommet (SKU: 81503) on the seat tube cable exit hole.
  • Page 32 11.3 FRAME routing – etap 81507 5.5Nm HT-1/4 M4 x 10mm HT-2 Assembling the Door frame receptacle: 10Nm Install the Door frame receptacle (SKU: 81507) in place. Apply Threadlocker (n. 242) on the threads of the four M4 x 10mm Flat head screws.
  • Page 33 11.4 FRame routing – handlebar - etap The Handlebar is reversible, flipping the bar will provide a higher hand position by 57.8mm while resting on the basebar. Choose the handlebar orientation depending of your preference, but you Inverted can check the table below for reference. 58mm The Handlebar can be flipped after assembly, but will require the deconnection of the hydraulic...
  • Page 34 11.5 frame routing - Handlebar - etap Route the both brake housings through the handlebar. 12Nm 5.5Nm HT-1/4 Install the handlebar on the 81545 fork, making sure cables M6 x 16mm are not in-between the handlebar and the fork. Install the First spacer over the handlebar.
  • Page 35 12.1 Frame routing – overview - Mechanical Rear brake housing must be routed under the bottom bracket sleeve. Both derailleur cable housings will be UNDER the bottom bracket sleeve once installed. All housings MUST be covered by a foam liner up to the Bento box. (SKU: 80811)

  • Page 36: Frame Routing - Mechanical

    12.2 frame routing – Mechanical 80985 Rear Derailleur: Insert the rear derailleur housing from the rear hole on the seat stay. (Prekink the housing to ease the routing under the BB sleeve) Guide the rear derailleur housing under the BB sleeve until it exit from the Bento box opening on the top tube.
  • Page 37 12.3 frame routing – Mechanical Assembling the Door frame receptacle: Install the Door frame receptacle (SKU: 81507) in place. 81507 Apply Threadlocker (n. 242) on the threads of the four M4 x 10mm Flat head screws. 12Nm 5.5Nm HT-1/4 Hand-tighten the four screws. M4 x 10mm 35Nm HT-2...
  • Page 38 12.4 frame routing – handlebar - Mechanical The Handlebar is reversible, flipping the bar will provide a higher hand position by 57.8mm while resting on the basebar. Choose the handlebar orientation depending of your preference, but you Inverted can check the table below for reference. 58mm The Handlebar can be flipped after assembly, but will require the deconnection of the hydraulic...
  • Page 39 12.5 frame routing – handlebAr - Mechanical Route both brake housings through the handlebar. Install the handlebar on the fork. 5.5Nm HT-1/4 12Nm 81545 Install the First spacer over the M6 x 16mm handlebar. Apply grease on the treads of both M6 x 16mm Button head screws (SKU: 81545).
  • Page 40 13.1 Brake Lever Assembly - wedge preparation Right Lever 5.5Nm HT-1/4 The wedge is already assembled on the Brake lever (SKU: 81551). Unscrew the M3 x 12mm screw to dismantle the Brake lever wedge assembly (SKU: 81553). Apply grease on all angled surface of both wedges. M3 x 12mm Apply grease on the threads of the M3 x 12mm Socket head screw.
  • Page 41 13.2 Brake Lever Assembly - Adapter for di2 Routing included with: 81513 SW-R9150 Cable Tie 12Nm 5.5Nm HT-1/4 Left Right Choose the Di2 sprint shifter adapter (included in SKU: 81513). Insert the cable tie in the upper hole from the inside of the Di2 sprint shifter adapter.
  • Page 42 13.3 Brake Lever Assembly - adapter for etap Routing included with: 81514 Left Right Install the SRAM eTap shifter adapter assembly on the brake lever, the shifter must be on the same side as the M3 x 12mm Wedge screw head. Apply grease on the thread of the M3 x 12mm Adapter screw.
  • Page 43 13.4 Brake Lever Assembly - adapter for Mechanical Routing Included with: Choose the Blank mechanical adapter (included in SKU: 81512). 81512 (2X) The Blank mechanical adapter is reversible, it can be installed on any Brake lever. Install the Blank mechanical adapter on the brake lever. 12Nm 5.5Nm HT-1/4...
  • Page 44 13.5 Brake Lever Assembly included with: 81514 Left eTap Right included with: 81513 Left Right Choose the correct handle kit for your build: mechanical (included in SKU: 81512), Di2 (included in SKU: 81513) or eTap (included in SKU: 81514) Included with: 81512 Slide the right handle on the right side of the handlebar.
  • Page 45 13.6 Brake Lever Assembly 40mm 60mm Rear Front Using a Hydraulic hose cutter, cut the rear hydraulic hose 40mm from handlebar end. Using a Hydraulic hose cutter, cut the front hydraulic hose 60mm from handlebar end. Make sure both cuts are flat and free of burrs, if not, replace the blade of the hose cutter.
  • Page 46 13.7 Brake Lever Assembly Compression nut Olive Compression nut Barb and O-ring Using a Hydraulic barb compression tool, press the TRP barb in place in the hydraulic hose. Make sure the O-ring is installed and the barb is flush against the hydraulic hose.
  • Page 47 13.8 Brake Lever Assembly 35Nm HT-2 40Nm 10Nm Connect electronic wire of shifter (if Di2 build). Push the lever in position until it sit on the handlebar face. With a 2.5mm Allen key, screw the wedge bolt to 2 Nm, the bolt is accessible thru the hole in the grip. Flip back the grip securing it in the groove in the brake lever.

  • Page 48: Cockpit Assembly

    14.1 Cockpit assembly Choose the right combination of spacers and screws to achieve the 81532 - M6 x 30mm desired fit. See next page for stack 81533 - M6 x 40mm configuration options. 81534 - M6 x 50mm 35Nm HT-2 81535 - M6 x 60mm 81536 - M6 x 70mm Install the spacer or spacers...
  • Page 49 14.2 Cockpit assembly Use the specified spacers and screw length depending on your stack height. (All dimensions are in MM) 1. Check the screw length by using the 1:1 drawing below. 2. Align the the screw head and measure its length. 3.
  • Page 50 14.3 Cockpit assembly - Bridge installation 35Nm HT-2 M6 x 18mm 81519 40Nm Minimum angle 0° 10Nm 81524 Maximum angle 20° Slide the Swivel bean (SKU: 81524) in the swivel spacer with the arrow pointing forward. Hand-tighten both M6 x 30mm screws into the Swivel bean. Make sure all surfaces are free of grease.
  • Page 51 14.4.1 Cockpit assembly - Extension Assembly 35Nm HT-2 M5x 14mm 40Nm Slide both extensions in the bridge. Once the desired 10Nm length is achieved, follow the next steps depending on the groupset used. Electronic Electronic Cut line Mark line -4 mm Mechanical Mark and cut line Electronic:...
  • Page 52 14.4.2 Cockpit assembly - Extension Assembly 415mm Minimum insert 55mm Cutting zone 105mm 40mm Clamping zone 175mm...
  • Page 53 14.5.1 Cockpit Assembly - Routing - di2 For eTap go to page 49 For mechanical go to page 50...
  • Page 54 14.5.2 Cockpit assembly - Routing - etap For Di2 go to page 48 For mechanical go to page 50...
  • Page 55 14.5.3 Cockpit assembly - routing - mechanical For Di2 go to page 48 For eTap go to page 49...
  • Page 56 14.5.4 Cockpit assembly - routing - electronic cables 35Nm HT-2 Reposition the extension in the brig- ge, making sure the surfaces are free of grease. M5 x 14mm Route the cables: Pass the Di2 cables thru 40Nm the extensions. Etap Install the shifter on the extension.
  • Page 57 14.5.5 Cockpit assembly - routing - mechanical cables 38977 (2X) Reposition the extensions in the bridge, making sure the surfaces are free of grease. Route the cables. Install the shifters on the extensions. Rotate the extensions in the desired angle. Install the extension caps (SKU: 38977), same cap for both side.
  • Page 58 14.6 Cockpit assembly - Armrest Assembly 35Nm HT-2 31mm 40Nm M5 x 12mm 10Nm Install the adhesive Velcro on the armrests. Screw the armrests onto the bridge at 2Nm at the desired position. 87mm Finish the assembly by installing the armrest pads onto the velcro.
  • Page 59 14.7 cockpit assembly - Stem Cap installation Insert the front lips inside of the first spacer grooves Push the rest of the stem cap until it clips. eTap Only For eTap : Clip the blipbox into the stem cap by the notch until it clics...

  • Page 60: Stack & Angulation Adjustments

    Stack & angulation adjustement Unthighten both M6 x 18mm screws (Red) from the bridge to allow angle adjustment. Moving the bridge angle allows the space to remove both spacers screws. Adjust the stack as wanted (max. 90mm stack). Refer to the spacers and screws lenghts chart. (p.52)

  • Page 61: Bento Box Installation

    5.5Nm HT-1/4 12Nm Bento Box installation Install the bento box clamp through the bento box with the two M4 x 16mm. Dont tighten yet. Slide the bento box onto the frame hole on the top tube. Make sure the frame goes in between the bento box and the clamp. 35Nm HT-2 Screw the three M4 x 16mm handtighten.
  • Page 62 Bottle cage mount Assembly Regular position Foward position 12Nm 5.5Nm HT-1/4 12Nm 35Nm HT-2 35Nm M5 x 8mm M5 x 8mm M5 x 12mm M5 x 14mm 40Nm 40Nm M5 x 14mm M5 x 12mm 10Nm Screw the water bottle cage onto the Without waterbottle mount mount at the desired position using the red screws.
  • Page 63 18.1 Toolbox components Inflator Head Silicone Sleeve Multi-Tool C02 Cartridge 16g Inner Tube Tire Lever *Not Included* *Not Included* Tool Pouch...

  • Page 64: Toolbox Components & Door Installation

    18.2 Toolbox door installation Insert the door by the bottom and make sure the alignment lips are inserted into the door receptacle. Push the door completely against the door receptacle. Turn the door knob 90 degrees clockwork to lock the door in place. Push the door knob flap into its closed position.
  • Page 65 19.1 Wheel/disc Installation 40Nm 10Nm 5.5Nm HT-1/4 12Nm Insert the rear rotor (140mm) onto the centerlock of the hub. 35Nm HT-2 Apply grease on the lockring threads. Tighten the lockring to 40Nm with a torque wrench onto the centerlock of the wheel. Apply grease on the threads of the axle.
  • Page 66 19.2 Wheel/disc Installation 12Nm 5.5Nm Center the caliper onto the rotor. Tighten both M5x20mm screw to 7Nm. 12Nm 5.5Nm HT-1/4 Make sure the rotor doesn't rub onto the brakes pads. Repeat for front caliper, using M5x27mm. 35Nm 35Nm HT-2 40Nm M5 x 27mm 10Nm 40Nm...
  • Page 67 computer Mount Assembly M3 x 8mm Mounting Puck *Not included Choose the right mounting puck for your computer *Not supplied with the frameset*. Screw the mounting puck onto the computer mount. Use cable ties to fix it on the extensions.

  • Page 68: Threaded Insert Change

    Threaded insert change On the Fork On the Handlebar The handlebar fixing threads on the fork and the stack fixing screw on the handlebar have removable threaded insert. In case of damage, the threaded inserts can be changed to repair the fork or handlebar. Remove the damaged threaded insert, using a flat screw driver.
  • Page 69 22.1 Bleeding Procedure Troubleshooting Bleeding The Brakes · Place the bike in a work-stand, setting the lever so that the reservoir is parallel to the ground. · Remove pads, · Insert a disc brake piston setting tool or other non-sharp tool and push the pistons back into the caliper.
  • Page 70 22.2 Brake pad change Position each pad on an opposite side of the holder so that the two braking surfaces are facing each other. Taking care not to touch the braking surfaces, push the pads in the hold- er together and insert into the caliper so that the protruding lip with the retainer bolt hole is aligned with the bolt hole caliper.
  • Page 71 22.3. Brake Beding Procedure To ensure optimal performance and rider safety please abide by the following instructions. Pad Types Semi-Metallic (Red Backed) : The semi metallic compound will bed in quickly operate with minimal noise but may wear quickly in wet conditions compared to a full metallic compound. These pads are best for riders looking for minimal noise, riders in dry conditions, or riders looking for optimal modulation.
  • Page 72 22.4. Additionnal DOCUMENTATION For more technical information and documentation about the braking system, please refer to TRP's website : https://trpcycling.com/downloads/ For troubleshooting and FAQ, please visit : https://www.parktool.com/blog/repair-help...

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